S-SB-0041-13

S-SB-0041-13
December 17, 2013
Taillight Lens Cracking
Service
Category
Vehicle Exterior
Section
Door/Hatch
Market
USA
Applicability
YEAR(S)
MODEL(S)
2013 – 2014
FR-S
ADDITIONAL INFORMATION
Introduction
The rear combination lights on some 2013 – 2014 model year FR-S vehicles may exhibit cracking
from the upper surface of the lens. This can result from the trunk lid contacting the rear combination
light housing if excessive force is applied to the trunk lid when closing. Follow the procedure in
this bulletin to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VIN shown
below.
MODEL
DRIVETRAIN
PLANT
PRODUCTION CHANGE EFFECTIVE VIN
FR-S
RWD
FHI
JF1ZNAA1#E9702613
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
640301
R & R Luggage Compartment Weatherstrip
0.2
SU003-01469
BD1310
R & R Luggage Compartment Cushion
0.2
SU003-01472
811011
R & R Rear Combination Light Assembly
(One Side)
0.3
Combo A
R & R Rear Combination Light Assembly
(Opposite Side)
0.2
T1
T2
14
94
SU003-02532
SU003-02533
16
APPLICABLE WARRANTY
• This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the specified condition described in this
bulletin.
© 2013 Toyota Motor Sales, USA
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December 17, 2013
S-SB-0041-13
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Taillight Lens Cracking
Parts Information
PART NUMBER
PART NAME
QTY
SU003-05128
Weatherstrip, Luggage Compartment Door
1
SU003-05129
Cushion, Luggage Compartment Door
2
SU003-02533
Lens & Body, Rear Combination Lamp, LH
1
SU003-02532
Lens & Body, Rear Combination Lamp, RH
1
SU003-04709
Gasket, Rear Combination Lamp, LH
1
SU003-04708
Gasket, Rear Combination Lamp, RH
1
SU003-04650
Nut (if necessary)
4
PREVIOUS
NEW
SU003-01469
SU003-01472
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Plastic Pry Tool Kit*
00002-06020-01
1
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
Repair Procedure
1. Confirm the upper surface of the lens in the rear combination light is cracked.
Figure 1.
© 2013 Toyota Motor Sales, USA
S-SB-0041-13
December 17, 2013
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Taillight Lens Cracking
Repair Procedure (Continued)
2. Replace the Luggage Compartment Door Weatherstrip.
HINT
It is NOT recommended to use new parts with the prior cushions for this condition.
3. Replace the Luggage Compartment Door Cushions.
HINT
It is NOT recommended to use new parts with the prior weatherstrip for this condition.
4. Replace combination light by removing the components from the combination light housing.
NOTE
The sealing gasket is a “ONE USE ONLY” type gasket and MUST be replaced every time a
combination light housing is removed from the vehicle.
Refer to the Technical Information System (TIS), applicable model and model year Repair
Manual:
• 2013 FR-S:
Vehicle Exterior – Lighting (ext) – “Lighting (Ext): Rear Combination Light Assembly:
Removal / Disassembly”
• 2014 FR-S:
Vehicle Exterior – Lighting (ext) – “Lighting (Ext): Rear Combination Light Assembly:
Removal / Disassembly”
5. Install wiring components from the original combination light housing into the NEW light housing.
Refer to TIS, applicable model and model year Repair Manual:
• 2013 FR-S:
Vehicle Exterior – Lighting (ext) – “Lighting (Ext): Rear Combination Light Assembly:
Reassembly / Installation”
• 2014 FR-S:
Vehicle Exterior – Lighting (ext) – “Lighting (Ext): Rear Combination Light Assembly:
Reassembly / Installation”
6. Road test the vehicle to confirm that there are no squeaks or rattles.
© 2013 Toyota Motor Sales, USA