T-SB-0108-13

FJ CRUISER
01 Install short pin (see page 2) ...........................................
02 Install antenna* .............................................................
FUNCTIONAL OPERATION
Apply parking brake and cycle ignition “IG-ON”; place gear selector in reverse; turn
on lights and rear defogger. Unlock doors; release fuel door.
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Check dome, courtesy, map, and sun visor lights* ..........
Check warning/indicator lights, gauges, and horn ...........
Check windshield wipers and washers ............................
Check headlights, instrument lights, turn signals,
emergency flashers, and brake lights ..............................
Check inside/outside rear view mirror operation/
adjustment .......................................................................
Check cigarette lighter* and power outlets ......................
Check audio/navigation*/backup camera* systems and
set clock .........................................................................
Install shift-lock override button cover ............................
Check Toyota Park Assist System* ................................
WALKAROUND INSPECTION
Start at left front door. Check window and door lock operation (from master power
switch, if equipped). Continue around vehicle in a counterclockwise direction
checking each door and window operation, child door locks, seat belts, interior
condition, all lights, luggage compartment contents. Finish by checking headlight
aim and continue into UNDER HOOD checks.
01 Check door and door lock operation, including each
wireless remote control/theft deterrent system* ..............
02 Check window operation .................................................
03 Check that engine starts with all keys .............................
04 Check seats and seat belt operation ...............................
05 Check rear defogger/rear view mirror defogger* .............
06 Check side marker, tail, backup, cargo*, and license
plate lights .......................................................................
07 Check luggage compartment light and trim appearance .
08 Check jack and tool installation ......................................
09 Check headlight aim ........................................................
UNDER HOOD
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Check engine oil level ......................................................
Check brake, clutch*, and power steering fluid levels ......
Check engine coolant level ..............................................
Check windshield washer fluid level ...............................
Check battery state-of-charge using Digital Battery
System Analyzer (SOC Reading: ___________%) .....
06 Inspect for fuel, oil, coolant, and other fluid leaks ............
* Inspect or install when equipped/required.
Adjust/
Repair
UNDER VEHICLE (ON HOIST)
July 2013
OK
OK
BEFORE INSPECTION
Adjust/
Repair
2014 PRE-DELIVERY SERVICE CHECK SHEET
01 Remove disc brake anti-rust covers/anti-corrosion
wheel film* .....................................................................
02 Inspect tires for defects/damage ………………………….
03 Activate and Initialize Tire Pressure Warning System
(TPWS) (see page 2) .....................................................
04 Install wheel covers/cap/spare tire wheel covers* ...........
05 Inspect for fuel, oil, coolant, and other fluid leaks . ..........
06 Inspect under the vehicle for damage, rust, etc...............
07 Visually check bolts and nuts on chassis and powertrain
for looseness ...................................................................
08 Install rubber body plugs (stored in glove box or center
console)* ........................................................................
ROAD TEST
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.
Enter Odometer Reading
Reading Before Test: _______________ Reading After Test: ________________
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Check cold engine operation ...........................................
Check engine operation during warm up .........................
Check engine at normal operating temperature ..............
Check transmission, clutch*, and transfer* operation ....
Check brake and parking brake operation .......................
Check steering operation and off-center/vehicle
pull/flutter .........................................................................
Inspect for abnormal noise and vibration .........................
Inspect for squeaks and rattles ........................................
Check front and rear* heater and A/C operation .............
Check cruise control operation* .......................................
Set/calibrate compass* (see page 2) ..............................
FINAL INSPECTION AND CLEANING
01 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove just before delivery to customer).......
02 Verify floor mat application and install using
retaining clips* ..............................................................
03 Visually inspect all interior parts for installation,
damage, fit, dirt, etc. ........................................................
04 Remove Rapgard™ and clear protective bumper film*....
05 Wash and clean vehicle...................................................
06 Inspect paint finish for scratches, chips, rust, dents,
damage, etc. ....................................................................
07 Inspect exterior body parts for proper installation,
damage, rust, etc. ............................................................
08 Place oil change sticker on inside of windshield, top
left corner ........................................................................
09 Place Owner’s Guide and first aid kit portfolio*
in glove box ....................................................................
10 Perform Techstream Health Check ................................
11 Install front license plate (see page 2) ............................
12 Install receiver towing hitch cap* .....................................
Completion and retention of this from is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE
SERVICE MANAGER’S SIGNATURE
NAME (PLEASE PRINT)
NAME (PLEASE PRINT)
Date
Dealer Name
Dealer Code
We hereby certify that all items
on this form have been checked
and corrected for proper
operation as required.
Vehicle Identification Number (Sticker)
SHORT PIN INSTALLATION
To minimize battery discharge the short pin has been removed and
is stored in the engine compartment relay block. Install the short pin
and confirm related DTCs are cleared.
1
DTC Clearing Procedure
1. Connect Techstream to DLC3.
2. Cycle the ignition switch to the “IG-ON” position.
3. Using Techstream, check any other codes being output.
NOTE
If any DTCs besides DTC B1650 and B1794 remain, repair the
applicable system according to the Repair Manual.
2
1 Storage Location
4. Erase DTCs (B1650 and B1794) and freeze frame data.
2 Installation Location
TPWS ACTIVATION AND INITIALIZATION
Activation Procedure
1. Connect Techstream to DLC3.
2. Cycle the IG switch to the “IG-ON” position and check that the Low Tire Pressure Warning Light blinks for 1 min and
then remains illuminated.
3. Press or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4 kgf/cm2, 40 kPA), or more,
within 30 seconds.
4. Using Techstream, check for DTCs (C2111-C2114), if no DTCs are stored, continue to step 5, if these DTCs are stored,
repeat step 3.
5. Adjust all tires to the standard tire inflation pressure, as indicated on the tire and loading information label inside the
driver’s door jam.
6. Check the tire pressure values of all the tires using Techstream: TPWS ECU / Datalist / TIREPRESS 1-4
Initialization Procedure
Refer to the Repair Manual for Initialization procedure.
NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature, perform a
Health Check using Techstream and select the “Compensation Tire Pressure” checkbox. Compensation pressures will be
displayed on the Health Check results screen. Adjust the tire pressure when the tires are cold.
COMPASS CALIBRATION
Some FJ Cruiser vehicles are equipped with a compass in the rear view mirror.
Refer to the Repair Manual for the Calibration procedure.
NOTE
• Do NOT perform calibration of the compass in a place where the Earth’s magnetic field is subject to interference by artificial magnetic
fields (underground parking, under a steel tower, between buildings, roof parking, near a railroad crossing, etc.).
• During calibration, do NOT operate electric systems (moon roof, power windows, etc.) as they may interfere with the calibration.
FRONT LICENSE PLATE INSTALLATION
1. Attach the 2 rubber seats along the bottom edge and 20 mm (0.79 in.) away from the side edges on the backside of the
front license plate.
2. Align the installation holes of the front license plate with the dimples of the front bumper.
3. Install 2 self-tapping screws through the license plate and into the front bumper dimples.
NOTE
• The 2 rubber seats are loaded in the glove box.
• The rubber seats should NOT extend over the
bottom edge of the license plate.
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1
NOTICE
• Do NOT pre-drill holes into the bumper.
• Do NOT overtighten the self-tapping screws.
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2
1 Rubber Seat
3 5 mm (0.20 in.)
2 20 mm (0.79 in.)
1 Tapping Screws
3 Dimples
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2 License Plate