T-SB-0250-17

RAV4/RAV4 HV
UNDER VEHICLE (ON HOIST)
1 Install D/C Cut Fuse (vehicles with VIN beginning with “J”
only) (See page 2) ................................................................
2 Initialize Parking Assist Monitor System ..........................
1 Remove disc brake anti-rust covers/anti-corrosion
wheel film* (remove just prior to customer delivery) ......
2 Inspect tires for defects/damage and adjust air pressure
(including spare tire) .............................................................
3 Initialize Tire Pressure Warning System (TPWS)
(See page 2) ........................................................................
4 Install wheel covers/caps/spare tire wheel covers* ...............
5 Check hybrid transmission fluid level* ..................................
6 Inspect for fuel, oil, coolant, and other fluid leaks .................
7 Inspect under the vehicle for damage, rust, etc. ...................
8 Visually check bolts and nuts on chassis and powertrain
for looseness ........................................................................
9 Install rubber body plugs (stored in glove box or
center console)*....................................................................
FUNCTIONAL OPERATION
Apply parking brake and cycle ignition “IG-ON”; place gear selector in reverse;
turn on lights and rear defogger. Unlock all doors, release fuel door, release
trunk hatch.
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OK
BEFORE INSPECTION
August 2017
Adjust\
Repair
OK
2018 PRE-DELIVERY SERVICE CHECK SHEET
Adjust\
Repair
Market: USA
Check dome, courtesy, map, and sun visor lights .................
Check warning/indicator lights, gauges, and horn .................
Check windshield wipers and washers..................................
Check headlights, instrument lights, turn signals,
emergency flashers, and brake lights....................................
Check inside/outside rear view mirror
operation/adjustment* ...........................................................
Check USB* and 12V power outlets......................................
Check audio/navigation*/backup camera systems and
set clock ................................................................................
Check sliding roof* ................................................................
Check Rear Seat Entertainment system operation* ..............
Install shift-lock override button cover ...................................
ROAD TEST
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.
Enter Odometer Readings
Reading Before Test: _______________ Reading After Test: ________________
WALKAROUND INSPECTION
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Starting at the left front door, check window and door lock operation. Continue
around the vehicle in a counterclockwise direction checking each door and
window operation, child door locks, seat belts, interior condition, all lights, and
luggage compartment contents. Finish by checking headlight aim and continue
into UNDER HOOD checks.
1 Check Smart Key System* .................................................
2 Check door and door lock operation, including each
wireless remote control/theft deterrent system* ....................
3 Check window operation .......................................................
4 Check that engine/hybrid system starts with all keys ............
5 Check that child safety door locks are in normal
(unlocked) position ................................................................
6 Check seats and seat belt operation .....................................
7 Check rear defogger/rear view mirror defogger* ...................
8 Check side marker, tail, backup, and license plate lights ......
9 Check luggage compartment light* and trim appearance ......
10 Check jack and tool installation .............................................
11 Check headlight aim..............................................................
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Check cold engine operation ................................................
Check engine operation during warm-up .............................
Check engine operation at normal operating temperature ....
Check transmission operation ..............................................
Check brake and parking brake operation ............................
Check steering operation and off-center/vehicle
pull/flutter ..............................................................................
Inspect for abnormal noise and vibration ..............................
Inspect for squeaks and rattles .............................................
Check Blind Spot Monitor System* .......................................
Check front and rear* heater and A/C operation...................
Check cruise control operation* ............................................
Check front seat heater/ventilation operation* ......................
FINAL INSPECTION AND CLEANING
1 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove just before delivery to customer) ...........
2 Visually inspect all interior parts for installation, damage,
fit, dirt, etc. ...........................................................................
3 Verify floor mat application and install using
retaining clips* ...................................................................
4 Remove Rapgard™ and clear protective bumper film* ........
5 Wash and clean vehicle .......................................................
6 Inspect paint finish for scratches, chips, rust, dents,
damage, etc. ........................................................................
7 Inspect exterior body parts for proper installation, damage,
rust, etc. ...............................................................................
8 Place oil change sticker on inside of windshield, top
left corner.............................................................................
9 Place Owner’s Manual portfolio* in glove box......................
10 Perform Techstream Health Check .....................................
11 Install front license plate and mounting bracket*
(See page 2) .......................................................................
UNDER HOOD
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Check engine oil level ...........................................................
Check brake fluid level ..........................................................
Check engine coolant level ...................................................
Check inverter coolant level* .................................................
Check windshield washer fluid level ......................................
Check battery State-Of-Charge using Digital Battery
System Analyzer (SOC Reading: ___________%) ............
7 Inspect for fuel, oil, coolant, and other fluid leaks .................
BATTERY MAINTENANCE*
1 Perform HV battery check and maintenance ....................
Notes:
* Inspect or install when equipped/required.
Completion and retention of this form is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE
NAME (PLEASE PRINT)
Date
Dealer Name
SERVICE MANAGER’S SIGNATURE
We hereby certify that all items
on this form have been checked
and corrected for proper
operation as required.
NAME (PLEASE PRINT)
Dealer Code
Vehicle Identification Number (Sticker)
D/C CUT FUSE INSTALLATION
To minimize battery discharge the D/C Cut Fuse has been removed and is stored in the engine compartment Relay Block.
Install the D/C Cut Fuse and confirm ALL related DTCs are cleared.
A
B
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A Hybrid Vehicles
B Conventional Vehicles
3 Remove D/C Cut Fuse (30A)
1 Relay Block
2 Install D/C Cut Fuse (30A)
TIRE PRESSURE WARNING SYSTEM (TPWS) INITIALIZATION
Refer to the Repair Manual for the Initialization procedure RAV4 / RAV4 HV.
NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature, perform a
Health Check using Techstream and select the “Compensation Tire Pressure” checkbox. Compensation pressures will be
displayed on the Health Check results screen. Adjust the tire pressure when the tires are cold.
FRONT LICENSE PLATE & MOUNTING BRACKET INSTALLATION*
1. Align holes “A” of the mounting bracket
with the dimples on the front bumper cover.
Mark the location of holes “B” on the front
bumper cover.
A
B
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B
A
NOTE
 Holes “A” are used for installation
of the mounting bracket to the
bumper cover.
 Holes “B” are used for the
installation of the front license
plate to the mounting bracket.
2. Drill two relief holes with a diameter of
11 mm (0.43 in.) at the hole “B” marks
on the front bumper cover to prevent the
license plate retaining bolt end from
contacting the cover.
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2
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3
NOTE
Do NOT pre-drill into the dimples on
the front bumper cover.
1 Mounting Bracket
2 Mark and Drill Holes
3 Dimples
4 Self-tapping Screws
3. Install the mounting bracket to the front
bumper cover by attaching the two self-tapping screws into the dimples.
4. Install the front license plate to the mounting bracket using bolts with the following measurements:
Length: 15.0 – 23.0 mm (0.59 – 0.91 in.)
Diameter: 6.0 mm (0.24 in.)
Pitch: 1.0 mm (0.04 in.)
5 License Plate
6 Bolts