T-SB-0085-09_Rev

T-SB-0085-09
Rev2
March 13, 2009
Power Function of Sliding Door Inoperative
Service
Category
Vehicle Exterior
Section
Door/Hatch
Market
USA
Applicability
YEAR(S)
MODEL(S)
2004 – 2010
Sienna
ADDITIONAL INFORMATION
REVISION NOTICE
October 25, 2017 Rev2:
• Applicability has been updated to include 2008 – 2010 model year Sienna vehicles.
• The Production Change Information section has been removed.
• The Parts Information and Repair Procedure sections have been updated.
February 17, 2012 Rev1:
• This Service Bulletin has been updated to include a Supersession Notice.
Any previous printed versions of this service bulletin should be discarded.
SUPERSESSION NOTICE
The information contained in this bulletin supersedes SB No. EL004-04.
• Applicability has been updated to include 2005 – 2010 model year Sienna vehicles.
Service Bulletin No. EL004-04 is obsolete and any printed versions should be discarded.
Be sure to review the entire content of this service bulletin before proceeding.
Introduction
Some 2004 – 2010 model year Sienna vehicles may exhibit a condition where the power function
of the sliding door is inoperative. A new service part has been developed so that the replacement
of the entire motor/cable assembly is not required. Follow the Repair Procedure in this bulletin to
address this condition.
© 2012 Toyota Motor Sales, USA
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Power Function of Sliding Door Inoperative
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
EL8048
R & R Power Slide Door Motor
Replace Pulley/Cable Assembly (Right Side)
4.2
69631–08031
EL8049
R & R Power Slide Door Motor
Replace Pulley/Cable Assembly (Left Side)
4.2
69641–08031
T1
T2
72
12
APPLICABLE WARRANTY
• This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Parts Information
PREVIOUS PART NUMBER
CURRENT PART NUMBER
PART NAME
QTY
69631–08030
69631-08031
Control, Slide Door Attachment, RH
1
69641–08030
69641-08031
Control, Slide Door Attachment, LH
1
Repair Procedure
1. Remove the power slide door motor assembly
from the door.
Figure 1..
Refer to the Technical Information System (TIS),
applicable model and model year Repair Manual:
• 2004 / 2005 Sienna:
Vehicle Exterior – Door/Hatch – “Power Slide
Door: Overhaul”
• 2006 / 2007 Sienna:
Vehicle Exterior – Door/Hatch – “Engine
Hood/Door: Power Slide Door: Disassembly”
• 2008 / 2009 / 2010 Sienna:
Vehicle Exterior – Door/Hatch – “Engine
Hood/Door: Slide Door (w/Power Slide
Door): Disassembly”
© 2012 Toyota Motor Sales, USA
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Power Function of Sliding Door Inoperative
Repair Procedure (Continued)
2. Remove the three collared screws from the
actuator cover.
Figure 2..
1
1
3. Detach the connector housing from the bracket.
Actuator Cover
Figure 3..
1
2
1
Connector
2
Bracket
© 2012 Toyota Motor Sales, USA
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Power Function of Sliding Door Inoperative
Repair Procedure (Continued)
4. Remove the three nuts that hold the motor onto
the actuator cover, and separate the motor
sub-assembly from the actuator.
Figure 4..
1
2
5. Slide the actuator cover out of the slide door
attachment control.
1
Motor Sub-assembly
2
Nuts
Figure 5..
1
1
© 2012 Toyota Motor Sales, USA
Actuator Cover
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Power Function of Sliding Door Inoperative
Repair Procedure (Continued)
6. Flip the actuator cover over.
Figure 6..
© 2012 Toyota Motor Sales, USA
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Power Function of Sliding Door Inoperative
Repair Procedure (Continued)
7. Reinsert the shaft of the original motor
sub-assembly onto the NEW actuator cover.
Figure 7..
1
1
8. Flip the NEW actuator cover/motor assembly over.
Motor Sub-assembly
Figure 8..
HINT
Do NOT allow the components to separate.
© 2012 Toyota Motor Sales, USA
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Power Function of Sliding Door Inoperative
Repair Procedure (Continued)
9. Secure the NEW actuator cover onto the
motor assembly.
Figure 9..
2
A. Lift up on (1) to pull toward (2) to remove the
fork jig.
1
3
B. Push the actuator cover down at (3) until it
contacts the motor sub-assembly.
C. Continue to hold the actuator cover until the
screws have been reinstalled.
4
NOTICE
5
If the pulley comes loose or comes out of the
actuator cover or the cable is removed, a NEW
slide door attachment control will need to
be ordered.
1
Lift Direction
2
Pulling Direction
3
Push Down
4
Fork Jig
5
Actuator Cover
© 2012 Toyota Motor Sales, USA
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Power Function of Sliding Door Inoperative
Repair Procedure (Continued)
10. Reinstall the actuator cover screws.
Figure 10..
HINT
• Screw “A” is short and MUST have a collar
and the ground wire attached to it.
• Screw “B” is long and MUST have a collar.
• Screw “C” is short and MUST have a collar.
Torque: 1.4 N*m (140 kgf*cm, 12 in*lbf)
• Continue to hold the actuator cover onto
the motor.
1
Screw “A”
2
Screw “B”
3
Screw “C”
© 2012 Toyota Motor Sales, USA
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Power Function of Sliding Door Inoperative
Repair Procedure (Continued)
11. Push to install the motor sub-assembly onto the
actuator cover.
Figure 11..
1
1
12. Reinstall the motor onto the slide motor assembly
with the three nuts.
Push
Figure 12..
Torque: 5.4 N*m (540 kgf*cm, 48 in*lbf)
© 2012 Toyota Motor Sales, USA
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Power Function of Sliding Door Inoperative
Repair Procedure (Continued)
13. Reinstall the connector onto the bracket.
Figure 13..
1
2
1
Bracket
2
Connector
14. Reinstall the assembly onto the door.
Refer to TIS, applicable model and model year Repair Manual:
• 2004 / 2005 Sienna:
Vehicle Exterior – Door/Hatch – “Power Slide Door: Overhaul”
• 2006 / 2007 Sienna:
Vehicle Exterior – Door/Hatch – “Engine Hood/Door: Power Slide Door: Reassembly”
• 2008 / 2009 / 2010 Sienna:
Vehicle Exterior – Door/Hatch – “Engine Hood/Door: Slide Door (w/Power
Slide Door): Reassembly”
15. Reinitialize the sliding door.
16. Confirm the sliding door operation.
© 2012 Toyota Motor Sales, USA