Circular-Emissio
Service Bulletin Details
Public Details for: Circular-Emissio
3.0 tdi vehicles were equipped with undisclosed auxiliary emission control devices which are not permitted by emissions regulations. Revised legal approved copy.
Models from 2016
2016 AUDI A6 |
2016 AUDI A7 |
2016 AUDI A8 |
2016 AUDI RS 5 |
Models from 2015
2015 AUDI A6 |
2015 AUDI A7 |
2015 AUDI A8 |
2015 AUDI RS 5 |
Models from 2014
2014 AUDI A6 |
2014 AUDI A7 |
2014 AUDI A8 |
2014 AUDI RS 5 |
E Emiss sions s Reca all C Code: 23V4 Subject Release Date Affected d Vehicles 3.0L 3 TDI Engiine – Emissio ons System M Modification February F 08, 2018 U.S.A.: U 2014-2016 MY Audi A Q5, A6, A A7 A8/A8L 3.0 0L TDI Genera ation 2 PC Check C Campaign ns/Actions screen in Elsa on the day of repair to vverify that a VIN qualifies for repa air under this action. a Elsa is th he only valid cam mpaign inquiry & verification sourc rce. Campa aign status must show “open.” If Elsa shows other ope en action(s), info orm your custome er so that the wo ork can also be ccompleted at me time the vehiicle is in the workkshop for this ca mpaign. the sam Problem Description 3.0 3 TDI vehicles were equiipped with un disclosed Auxxiliary Emissio on Control De evices which are a not permitted by emissio ons regulation ns. Corrective Action Install I updated d engine conttrol module (E ECM) softwarre, transmissio on control mo odule (TCM) software s and hardware h to brring affected vvehicles into re egulatory com mpliance. e Visibility Code On O or about January 02, 20 018, affected vvehicles will b be listed on the Inventory V Vehicle Open Campaign C Acttion report und der My Dealers rship Reports. A list will not be posted for dealers who do d not have an ny affected ve ehicles. The ccampaign code e will show op pen on affected d vehicles in Elsa E and affec cted vehicles will w be identifie ed with this ca ampaign code in the VIN Lo ookup tool at www.audiusa. w com. Owner Notification Owner O letter examples e are included in th his bulletin forr your referencce. Owner notification will take t place on or about Janu uary 02, 2018. C Emissions Campaigns Requirements NIA ONLY) (CALIFORN The T California a Air Resourc ces Board and d the Departm ment of Motor Vehicles (D DMV) require emissions-rela e ated campaign ns to be com mpleted prior tto vehicle reg gistration rene ewal. When campaign c worrk is done you u must provide e the owner w with a signed “V Vehicle Emisssion Recall – Proof P of Corrrection” certiificate (RC E EMISCAVWAU U). Order ce ertificates online via the Compliance C La abel Ordering portal at www w.accessaudi.ccom. Loanerr Vehicle – REQUIRED! Customers C are e eligible to receive a loanerr vehicle. Plea ase refer to the e warranty exttension bulletin b AWA 18-02 1 for claim ming instructio ns. To T remain com mpliant with the Settlementt Agreement, Service Conssultants mustt complete a Loaner/Rental L l label and it must m be signe d by the custo omer. This do ocuments each h customer’s decision d to ac ccept or decline the offer for a loaner or rental veh hicle while th he Approved Emissions E Modification was being perform med on their vehicle. The e repair information in this document is intended for use only by skilled s technicians who o have the proper toools, equipment and tra ining to correctly and safely maintain your vvehicle. These pro ocedures are not inten nded to be attempted by “do-it-yourselfers,” and you should not assume a this documennt applies to your veh icle, or that your vehiccle has the condition described. To dettermine whether this in nformation applies, contact an authorized Au udi dealer. 2017 Au udi of America, Inc. andd Audi Canada. All Ri ghts Reserved. Feb bruary 2018 23V4 Page 1 of 25 Affix the completed label to the Repair Order and follow the new photo documentation requirements for this label in the IN-FORM tool. Additional Information Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions. Fill out and affix the appropriate TDI Recall Proof of Completion label and the appropriate Supplemental Vehicle Emissions Control Information Label after work is complete. Additional shipments will be released based on the volume of completed repairs claimed through SAGA. The parts will not be available for order through the website at this time. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 2 of 25 Claim Entry Instructions After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work: U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option. Canada dealers: Fax repair order to Warranty at (905) 428-4811. Service Number 23V4 Damage Code 0099 Parts Vendor Code 002 Claim Type Sold vehicle: 7 10 Unsold vehicle: 7 90 Causal Indicator Mark labor as causal Vehicle Wash/Loaner Do not claim vehicle wash or loaner under this action Criteria I.D. 01 and 4G -OR01 and 4H (Model Year 2014) -OR01 and 8R Install recall hardware as appropriate per model; *install TDI Recall Proof of Completion label and install Supplemental Vehicle Emissions Control Information label; complete Validation Tool requirements; courtesy fill of AdBlue and **Fuel tank. *Labels are sent free of charge. They cannot be charged to this campaign. **Fuel must be claimed according to Warranty Circular AWA 18-02. MY 2014: Labor operation: 2674 25 99 Vehicle 45 T.U. Quantity 1 Part Number 059 905 061 H 1 Up to 23.0 L Up to 17.0 L Up to 18.7 L Up to 18.7 L Up to 26.0 L 059 906 262 Q Description Glow Plug with Combustion Chamber Pressure Sensor Heated Oxygen Sensor G 052910A4 AdBlue All Q5 A6/A7 A6 quattro A7 quattro A8/A8L --AND-Connect battery charger. Labor operation: 2706 89 50 10 T.U. --AND-Connect vehicle diagnostic tester, perform software update for control unit. Labor operation: 2360 22 99 Time stated on diagnostic protocol (Maximum 60 T.U.) --AND-Follow IN-FORM tool app. Labor operation: 0183 00 99 20 T.U. *Labels are sent free of charge. They cannot be charged to this campaign. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 3 of 25 Criteria I.D. 02 and 4G -OR02 and 4H (Model Years 2015/2016) -OR02 and 8R Install recall hardware as appropriate per model; *install TDI Recall Proof of Completion label and install Supplemental Vehicle Emissions Control Information label; complete Validation Tool requirements; courtesy fill of AdBlue and **Fuel tank. *Labels are sent free of charge. They cannot be charged to this campaign. **Fuel must be claimed according to Warranty Circular AWA 18-02. MY 2015/2016: Labor operation: 2674 26 99 Vehicle All Q5 A6/A7 A6 quattro A7 quattro A8/A8L Quantity 1 Up to 23.0 L Up to 17.0 L Up to 18.7 L Up to 18.7 L Up to 26.0 L 35 T.U. Part Number 059 906 262 Q Description Heated Oxygen Sensor G 052910A4 AdBlue --AND-Connect battery charger. Labor operation: 2706 89 50 10 T.U. --AND-Connect vehicle diagnostic tester, perform software update for control unit. Labor operation: 2360 22 99 Time stated on diagnostic protocol (Maximum 60 T.U.) --AND-Follow IN-FORM tool app. Labor operation: 0183 00 99 20 T.U. *Labels are sent free of charge. They cannot be charged to this campaign. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 4 of 25 Campaign Work Procedure 23V4 Emissions Recall NOTE Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action. Required Parts Criteria 01, 02 059 906 262 Q Part Number 01 059 905 061 H 01, 02 Part Description Heated Oxygen Sensor Glow Plug with Combustion Chamber Pressure Sensor (Criteria 01, MY 2014 ONLY) G 052 910 A4 AdBlue Quantity 1 1 Q5 Up to 23.0 L A6/A7 Up to 17.0 L A6 quattro Up to 18.7 L A7 quattro Up to 18.7 L A8/A8L Up to 26.0 L Required Labels Part Description Vehicle Emissions Control Information (VECI) Label Proof of Completion Label Vehicle Part Number MY 2015 A6/A7/Q5 MY 2016 A6/A7/Q5 MY 2015 A8/A8L MY 2016 A8/A8L MY 2014 A6/A7 MY 2014 Q5 MY 2014 A8/A8L MY 2015/16 vehicles MY 2014 vehicles 059 010 533 BN 059 010 533 BP 059 010 533 BR 059 010 533 BS 059 010 533 BL 059 010 533 BM 059 010 533 BQ 4G0 010 023 A 4G0 010 023 B Quantity 1 1 1 1 1 1 1 1 1 Labels are sent free of charge. Additional shipments will be released based on the volume of completed repairs claimed through SAGA. The parts will not be available for order through the website at this time. For any additional inquiries contact [email protected]. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 5 of 25 Required Tools VAS6150D - Diagnostic Tester (or equivalent) VAS6154 - Vehicle Communication Interface (or equivalent) GRX3000VAS – Battery Tester/Charger (or equivalent) Diesel Engine Tool Set - 17mm -T10395A- Ring Wrench 7-Piece Set -3337- Glow Plug Socket – VAS6454 Torque Wrench 1331 5-50Nm -VAG 1331 Torque Wrench 1332 40-200Nm -VAG 1332 The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 6 of 25 Service Mod dification Valid dation Web A App tdi-inform.tra ack360.com TIIP This web applica ation is compatible with desktops, ps, Apple an nd Android m mobile device es running laptop the most m current vversions of FiireFox, Chrom me, Safari, or Ex xplorer as welll as iOS 9+ o on iPads and iPhones. NOTE N RIS SK of Non-pa ayment! Not using u the IN-F FORM tool to document an nd validate the modification m w will stop the processing o of payment for yo our dealershi p even if the e modification n has been comp pleted. Look for the image e below to ind dicate labor opera ations, partts, or lab beling that requires IN-FO ORM tool ima age documenttation. Em missions Modificatio M on Instruction Se ection A - Check C for Previous Repair R En nter the VIN N in Elsa a and proceed d to the “C Campaign/Acttion” screen. TIP On the d date of repair,, print this scrreen and kee ep a copy with the rrepair order. Co onfirm the Ca ampaign/Actio on is open . If the status is closed, no further work is required. No ote the Appliccable Criteria a IDfor use in determining the correct w done and work to be d orresponding parts associa ated. co C heck for oth her Open ca ampaign actio ons . O Other Open campaign actions m must be ompleted prio or to releasin ng the vehicle to the co cu ustomer. Proceed tto Section B The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 7 of 25 Se ection B – Check C for Service S Iniitiation NOT TE RISK o of Non-paym ment! Not us ing the IN-F FORM tool to documen nt and e the modifica ation will stop p the processsing of validate paymen nt for your dealership even n if the modifiication has bee en completed d. Look for tthe image be elow to indicate e labor operrations, partss, or labeling g that requiress IN-FOR RM tool image e documentatiion. NOT TE RISK o of Non-paym ment! Ensure that the “checck mark” is prese ent ny work. prior to beginning an E Ensure the Se ervice Initiatio on Form has a “check m mark” >. o If the Service Initia ation Form does not have a “check marrk” ediately contacct your Servicce imme ultant to complete the initia ation. Consu o ent, If “che eck mark” is prese initiate e Service Mo odification Docum mentation Fo orm and contin nue work. DO NOT T proceed w with any wo ork unless y you can initiate the Service e Modificattion Docum mentation Form. Proceed to Section C The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 8 of 25 Se ection C – Check C for Pre-existin P ng MIL ON conditions s and Vehiicle Modifications Pe erform a visual inspection of the intake,, exxhaust, and e emissions sysstems. o If the visua al inspection o of the intake, exhaust, or emission ns equipmentt reveals dam mage or concerns, S STOP, create e an ATA ticke et and contact the e Audi Technicians Helpline. o If the visua al inspection o of the intake, exhaust, or emission ns equipmentt reveals no d damage or concerns, continue th he work proce edure. heck for vehiccle modifications from orig Ch ginal eq quipment. o If vehicle m modifications ffrom original equipment related to em missions comp ponents e an ATA tickket and are found, STOP, create contact the e Audi Technicians Helpline e. o If vehicle m modifications ffrom original equipment related to em missions comp ponents are not found, continue the work proccedure. Ch heck for illum mination of the e MIL >. o If MIL is illu uminated, STO OP, create an n ATA ticket and ccontact the Au udi Technicia ans Helpline. o If MIL is n not illuminate ed, continue the work procedure. TIP ATA casses regarding g MIL ON cconditions req quire a GFF diag gnostic log to o be uploaded d at the time of first contact. NOT TE RISK of Non-paym ment! The purrpose for thiis step is to o document vehicle conditio on prior to in nitiation of th his action an nd does existing not autthorize the repair of any pre-e conditio ons. Proceed tto Section D The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 9 of 25 Se ection D – Install Hard dware WARNING Risk of injury. Refer R to “Warn ning and Safe ety Precaution ns”, found in A Appendix A a at the end of this documen nt. Tu urn off the ign nition. Ca arefully pull tthe engine co over off the b bolts one affter the otherr in direction of >. Do not pu ull sharply on n the engine cover or pull it to one sid de. NOT TE N New oxygen n sensors are coated with a assembly passte; the pastte must not get into sslots of oxyge en sensor bod dy. F For a used o oxygen senso or, only coat threads w with hot bolt paste. This p paste must no ot come i nto contact w with oxygen ssensor slots. For the ccorrect hot bolt paste. Refer to the e Parts C Catalog. A Always installl the oxygen n sensor wire e in the ssame location n so it does n not come into contact w with the exhaust pipe. e Heated O Oxygen Senso or -G39D isconnect the onnector >. co emove the H Re Heated Oxyge en Sensor - G G39- w ith a tool from m the -T10395A- or a tool from the 3337-. -3 In nstall the new w Heated Oxxygen Senso or - G39B> with a tool from the -T1 10395A- or a tool from >. The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 10 of 25 5 Criteria 01 ONLY, (MY2014 A6/A7/A8/Q5 Only) Disconnect the glow plug connector <1> from Cylinder 2 Glow Plug with Combustion Chamber Pressure Sensor (G678) <2>. Clean the glow plug duct in the cylinder head (contaminants must not fall into the cylinder). NOTE Examples for cleaning: Extract large contaminants with a vacuum cleaner. Spray brake cleaner or another suitable cleaner into the glow plug shaft, let it work and then use compressed air to remove it. Then clean the glow plug duct with a rag dampened with oil. Loosen the Cylinder 2 Glow Plug with Combustion Chamber Pressure Sensor (G678) <2> using Glow Plug Socket - VAS6454. Carefully remove the Cylinder 2 Glow Plug with Combustion Chamber Pressure Sensor (G678) by hand or with a hose without bending it. Criteria 01 ONLY, (MY2014 A6/A7/A8/Q5 Only) Carefully install the new the Cylinder 2 Glow Plug with Combustion Chamber Pressure Sensor (G678) <2> by hand or with a hose without bending it. Part Number 059 905 061 H Description Glow Plug with Combustion Chamber Pressure Sensor Quantity 1 Using Glow Plug Socket -VAS6454-, tighten to 12 Nm. Connect the glow plug connector <1> from Cylinder 2 Glow Plug with Combustion Chamber Pressure Sensor (G678) <2> and make sure it is secure. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 11 of 25 All Vehicles NOTE In order to prevent causing damage, do not hit the engine cover with your fist or tool. Be sure not to place the engine cover on the oil filler tube. If removed, press on the engine cover with both hands first on the pins in the rear, and then with both hands on the pins in the front. Fill AdBlue tank to maximum fill line. Refer to the Parts Required chart at the beginning of this procedure for maximum fill quantities. Vehicle Quantity Part Number Description Q5 A6/A7 A6 quattro A7 quattro A8/A8L Up to 23.0 L Up to 17.0 L Up to 18.7 L Up to 18.7 L Up to 26.0 L G 052910A4 AdBlue Proceed to Section E The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 12 of 25 Se ection E – Software Update U NOTE AS Diagnostic Tester and d starting an n update, en nsure the folllowing cond ditions are Prrior to launching the VA me et; The OD DIS software e is complete ely up to date e. Refer to o the “Alerts” section s on Se erviceNet hom me page for th he current OD DIS version. The ba attery charge er is connec cted to the vehicle v batte ery and rema ains connectted for the d duration of the sofftware updatte. Battery voltage mustt remain abov ve 12.5 volts for the duratiion of the sofftware update e. Failure to m cause the e update to fa ail, which cou ld result in da amage to the control modu ule. Control do so may modules s damaged by y insufficient voltage v will n ot be covered d. The sc creen saver and a power sa aving setting gs are off. Failure to do so may y result in the e tester enteri ng power savve mode duriing the softwa are update, ould result in damage to th he control mo odule. which co The VA AS Diagnostiic Tester is plugged p in us sing the sup pplied power adapters. Under no n circumstan nces should the t tester be used on batttery power alone during th he software update. Failure to do o so may res sult in the tesster powering g off during tthe update, w which could n damage to th he control mo odule. result in If using g the Bluetoo oth VAS 5054A transmittter head, it is s connected to the testerr with a USB cable. NOTE Using Bluetooth B forr this action iis PROHIBIT TED! D Damage caus sed to electron nic componen nts (e.g. ECM M, TCM, etc.) d during the SV VM flash proccess is not covvered. Perform ming a softwa are update using a Blue etooth conne ection increa ases the riskk of losing connecttion during the e update, whiich could resu ult in damage e to the contro ol module. It also greatly g increas ses the time required r to pe erform the up pdate. Requests for additio onal time or parts will be denied iff the GFF log shows the up pdate was pe erformed using Bluetooth. The Bluetooth func ction of the scan s tool is physically p sw witched off < . VAS 6150 & VAS 615 50A VAS S 6150B VAS 6 6150C (Front pan nel behind hand dle) (R Right side behin nd WIRELESS door) ((Left side behin nd SC/EX doorr) The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 13 of 25 5 The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 14 of 25 WARNING Radiator Fan(s) may cycle ON high speed during the Update Process! There is a serious risk that personal injury may result if contact is made with spinning fan blades. Keep hands and all objects away from Radiator Fan(s) during Update Process! TIP To Update-Programming using SVM, review and follow instructions in Technical Bulletin 2014603: Software Version Management (SVM) Operating Instructions. The SVM Process must be completed in its entirety so the database receives the update confirmation response. A warranty claim may not be reimbursed if there is no confirmation response to support the claim. Things to check before starting Software Version Management (SVM): Check and confirm that you have a LAN connection . Within the Connection Tab, verify that the Connection type(s) display “Internet” . Start a connections test and verify that all connections pass. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 15 of 25 O pen the hood d. O pen the batte ery cover. Atttach the G GRX3000VAS S Tester/Cha arger (or eq quivalent) to tthe vehicle ba attery. Sw witch the ignition on. Ap pply the parking brake. Sw witch the hea adlights off. Co onnect the V VAS6150X D Diagnostic Te ester (or eq quivalent) to tthe vehicle. Sttart the ODIS S program. NOT TE S STOP!! All TDI fflashes MUS ST be comple eted during a single, standalo one ODIS Dia agnostic Sesssion. You MU UST fully complete e this campa aign and send d all GFF Pa aperless logs be efore beginn ning any otther campaigns or operation ns. You M MUST also cconclude any other campaig gns or operattions that havve been starrted and ng diagnostic session and send all end the correspondin nning this op peration. GFF Pa perless logs before begin ntly separate the ODIS dia agnostic o independen Failure to session for this ccampaign wiill cause problems g the FAZIT server in Germ many and will delay if updating not nega ate the payme ent of the emiissions modifiication. IM MPORTANT!! If there a are any ODIS S “Hot-Fix” pa atches installe ed, they MUST be removed d from the scan tool before beginnin ng this operation. ODIS “H Hot-Fix” patch hes may e flash processs. affect the Att this time, refer to the e “Alerts” se ection of Se erviceNet to vverify that th he most re ecent version of ODIS Softtware is loade ed to the VA AS6150X Diiagnostic Tester (or equ uivalent). Fa ailure to flash h the vehicle u using the mosst recent ve ersion of ODIS Diagnosticc Software w will cause fa aults in certain n features of tthe flash operration. Fa ailure to valid date the ODIS Diagnosticc version be efore flashing g the vehicle e may result in flash fa ailure, and ma ay delay if not negate the payment off the emission ns modificatio on. The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 16 of 25 5 Confirm that scan tool is communicating with the diagnostic head by USB . o If the Bluetooth symbol is shown then disconnect the diagnostic head from the vehicle and reconnect the USB cable to the diagnostic head and then reattach to the vehicle. NOTE KESSY Vehicles! It is REQUIRED to insert the key into the reader coil , or place the key in the closest proximity possible to the reader coil throughout the flash process. Upon ODIS startup, select “Diagnosis” Select “Self Test” . Select “Software Version Management”, then select “SVM Code input” . Select “Attach to the test plan” . NOTE RISK of Scan Tool Damage! Do not leave the scan tool on the windshield during the flash process, as it is possible that the windshield wipers may cycle. From the Test plan screen, Select “SVM Code input” test plan , then select “Perform test” . Follow the on-screen prompts. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 17 of 25 nter the corrrective action code (SV VM code) En as listted below. SVM code 23 3V4A52 28 Se elect “Accep pt”, and fo ollow prrompts to com mplete the flassh. the o on-screen NOT TE IIt is IMPERAT TIVE that ALL L of the ignitio on ccycle on/off delay requestss are fulfilled in their e entirety during g this flash prrocess . F Failing to waitt for the ignition on/off timing ccycle to comp plete (progresss bar and ccountdown tim mer ) before cyccling the i gnition on/offf MAY damag ge a control m module. D Damage to co ontrol module es as a result of ffailing to wait the specified d time displaye ed by tthe progress bar and coun ntdown timer < are e NOT covere ed under this action. Att the end o of the diagno ostic session n, Select “S Send” and folllow the pro ompt for se ending the log g on-line. NOT TE RISK of Non-paym ment! Diagnosiis logs must b be sent on-line after the fla ash ered for reimb bursement. process tto be conside TIP Technicia ans may find it helpful to a also store the e log on a USB sttick for back-u up. TIP When e exiting GFF, it is importtant to selecct “No” .. Proceed tto Section F.. The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 18 of 25 5 Se ection F – Suppleme ental Vehic cle Emissio ons Contro ol Informattion Label Install Su upplemental V Vehicle Emis ssions Contrrol Informatio on Label TIP T The surface w where the lab bel is to be in nstalled m must be clean, dry, and frree from oil rresidue p prior to installling the label. L Label must NOT cover anyy existing labe el(s). L Label must be e installed in location show wn. P Photo docum mentation off label insta alled is rrequired. Part Descrip ption Vehiicle Part Num mber V Vehicle Emissions C Control Inform mation (VECI) Lab bel MY 2015 A6/A7/Q5 A MY 2016 A6/A7/Q5 A MY 2015 A8/A8L MY 2016 A8/A8L MY 2014 4 A6/A7 MY 201 14 Q5 MY 2014 A8/A8L 059 010 533 BN 059 010 5333 BP 059 010 5333 BR 059 010 5333 BS 059 010 5333 BL 059 010 5333 BM 059 010 533 BQ Quantity 1 1 1 1 1 1 1 The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 19 of 25 5 Open the hood. Clean the surface where the label is to be installed . Install the supplemental Vehicle Emissions Control Information label, part number according to chart above, in the location shown below. NOTE DO NOT Cover existing VECI label! New Vehicle Emissions Control Information (VECI) label MUST NOT be placed over original VECI label. Proceed to Section G The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 20 of 25 Se ection G – TDI Recall Proof of Completio on Label Install TD DI Recall Proo of of Comple etion Label TIP T The surface w where the lab bel is to be in nstalled m must be clean, dry, and frree from oil rresidue p prior to installling the label. L Label must NOT cover anyy existing labe el(s). P Photo docum mentation off label installed is rrequired. C lean the surfface next to the Vehicle Emission ontrol Inform mation Label w Co where the TDI Recall Prroof of Comple etion label is tto be installed d. Fiill out and affiix TDI Recall P Proof of Comp pletion la bel, part num mber: Ve ehicle Labe el part numbe er MY 20 015 - 2016 4G0 010 023 A MY Y 2014 4G0 010 023 B NOT TE Place th e label next to the Vehiccle Emission Control Informatiion Label. Ap pply clear ove erlay (provide ed) C lose the hood d Proceed tto Section H The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 21 of 25 5 Se ection H – Service Modification n Documen ntation Req quirementts Job Roles Summary: Serrvice Consulttant – Initiatess validation to ool. Serrvice Technician – mo odification req quirements. Ma anager – Valid dates the mod dification wass properly com mpleted. De aler Represe entative/Cash hier – Printss receipt, el economy label and delive ers to custom mer. fue Wa arranty Admin inistrator – E Enters claim into the SA GA system. Completes service TIP To accesss the interactive form ms go to th he TDI Settlemen nt Program m microsite on acessaudi.co om. Then Se elect the “TDI IN-F ORM” Button n from the lo ower left side e of the navigation. microsite n Entter the “TDI IN N-FORM” too ol . Entter the VIN N for the vvehicle that requires doccumentation. TIP The VIN ccan be manu ually typed in or using an iPad or iPhone ru nning i0S 9+,, the camera can be used to scan arcode. the VIN Ba Please no ote ambient llighting, came era quality, e etc. may impact the e effectivenesss of the VIN scanning feature. The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 22 of 25 5 TIP After the VIN has b been entered, the syste em will TDI VIN. Thiss will be automaticcally validate that it is a T heck mark tha at will appearr next to indicated by a green ch the VIN. Vallidate the VIN is correct for the vehicle, then clicck the “Submiit” button . Sellect “Service Modification Documentatio on Form” . Folllow the on-sccreen prompts completely.. NOTE E RISK o of Non-paym ment! Not using the IN-FORM M tool to docu ument and validate op the processsing of payment for the modifi cation will sto ership even iff the modification has been n your deale completed d. TIP Upon co ompletion o of the Se ervice Modification Documenttation Form, the Manage er must valid date the repair in th he IN-FORM tool. o Section I Proceed to The repa air information in this document d is intended for use only by skilled d technicians who hav ve the proper tools, eqquipment and training g to correctly and safe ely maintain your vehiccle. These procedurres are not intended to t be attempted by “do-it-yourselfers,” and you should not assum me this document appplies to your vehicle, or that your vehicle h has the condition desccribed. To determin ne whether this informa ation applies, contact an authorized Volkswa agen dealer. 2017 Volkswagen V Group of America, Inc. and Vollkswagen Canada. Alll Rights Reserved. Februaryy 2018 23V4 Page 23 of 25 5 Section I – Campaign Stamp Once the campaign has been completed, the technician should stamp the repair order. Stamps are available for ordering through the Compliance Label Ordering Portal (item# AUD4927ENG or AUD4927FRE). Proceed to Section J Item#: AUD4927ENG OR Item # AUD4927FRE Section J – Parts Return Parts Return/Disposal Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP) for U.S. and SAGA for Canada. Proceed to Section K for California Only. Section K – California Only Requirements CALIFORNIA ONLY Requirements for Emissions Campaigns Having Customer Notification The California Air Resources Board and the Department of Motor Vehicles (DMV) require emissions-related campaigns to be completed prior to vehicle registration renewal. When campaign work is done you must provide the owner with a signed “Vehicle Emission Recall – Proof of Correction” certificate (RC EMIS_CAL VW). Certificates can be ordered at no cost online via the Compliance Label Ordering portal at www.accessaudi.com. TIP Ensure owners are aware of the importance of retaining the completed certificate for their records. It should be mailed to the California DMV only upon request. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 24 of 25 Appendix A – Warnings and Safety Precautions WARNING Note the following when working on the whole exhaust system: Danger of eye injury, wear protective eyewear Wear gloves (for example rubber gloves, not cloth gloves) and protective eyewear to prevent any harmful contact with the skin and eyes - risk of injury. WARNING The reducing agent can cause skin irritation. Avoid contact with skin and eyes! Wear protective gloves! If reducing agent should get on your skin, wash it off immediately with soap and water. If reducing agent gets in your eye, rinse the eye for several minutes with water. Never inhale or swallow the reducing agent! Should you swallow any reducing agent, rinse your mouth, drink plenty of water and contact a doctor immediately. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Volkswagen dealer. 2017 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved. February 2018 23V4 Page 25 of 25