S-SB-0025-13

FR-S
01 Install DCC Fuse (see page 2) .......................................
02 Connect Delivery Mode Wire Harness Connectors
(see page 2) …………………………………………………
FUNCTIONAL OPERATION
Apply parking brake and cycle ignition “IG-ON,” place gear selector in reverse;
turn on lights and rear defogger. Unlock all doors, release fuel door, release
trunk hatch.
01
02
03
04
05
06
07
08
09
10
11
Check dome, courtesy, map, and sun visor lights* ..........
Check warning/indicator lights, gauges, and horn ...........
Check windshield wipers and washers ............................
Check headlights, instrument lights, turn signals,
dimmer switch, emergency flashers, and brake lights .....
Check inside/outside rear view mirror operation/
adjustment .......................................................................
Check power outlet* and cigarette lighter .......................
Check audio/navigation* systems, set SSP* to FR-S,
and set clock....................................................................
Install shift-lock override button cover ............................
Check sliding roof ...........................................................
Check that the electroluminescent dash illuminates when
the door is opened** ………………………………………..
Check that the shift knob illuminates** ……………………
01
02
03
04
05
Check engine oil and ATM* fluid levels ...........................
Check brake and clutch* fluid levels................................
Check engine coolant level .............................................
Check windshield washer fluid level ...............................
Check battery state-of-charge using Digital Battery
System Analyzer (SOC Reading: ___________%) .....
06 Inspect for fuel, oil, coolant, and other fluid leaks ...........
OK
01 Remove disc brake anti-rust covers/anti-corrosion
wheel film* ......................................................................
02 Activate the Tire Pressure Warning System (TPWS)
sensors (see page 2) .......................................................
03 Inspect tires for defects/damage .....................................
04 Install rubber body plugs .................................................
05 Inspect for fuel, oil, coolant, and other fluid leaks ............
06 Visually check bolts and nuts on chassis and powertrain
for looseness....................................................................
07 Inspect under the vehicle for damage, rust, etc. ..............
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and
driving performance.
Enter Odometer Reading
Reading Before Test: _______________ Reading After Test: ________________
01
02
03
04
05
06
Start at driver’s front door, check window and door lock operation (from master
power switch, if equipped). Continue around vehicle in a counterclockwise
direction checking each door and window operation, child door locks, seat belts,
interior condition, all lights, luggage compartment contents. Finish by checking
headlight aim and continue into UNDER HOOD checks.
UNDER HOOD
UNDER VEHICLE (ON HOIST)
ROAD TEST
WALKAROUND INSPECTION
01 Check door and door lock operation, including each
wireless remote control/theft deterrent system* ...............
02 Check power window operation .......................................
03 Check that engine starts with all keys ..............................
04 Check seats and seat belt operation ...............................
05 Check rear defogger ........................................................
06 Check side marker, tail, backup, and license plate lights.
07 Check rear cargo area trim appearance .........................
08 Adjust compact spare tire pressure and check jack and
tool installation ................................................................
09 Check headlight aim ........................................................
10 Check that front and rear exterior Scion badges
illuminate after unlocking vehicle** ………………………..
June 2013 Rev 3
Adjust/
Repair
OK
BEFORE INSPECTION
Adjust/
Repair
2013 PRE-DELIVERY SERVICE CHECK SHEET
07
08
09
10
11
Check cold engine operation............................................
Check engine operation during warm-up .........................
Check engine at normal operating temperature ...............
Check clutch or automatic transmission operation ...........
Check brake and parking brake operation .......................
Check steering operation and off-center/vehicle
pull/flutter .........................................................................
Inspect for abnormal noise and vibration .........................
Inspect for squeaks and rattles ........................................
Check heater and A/C operation ......................................
Check speedometer operation ........................................
Check cruise control operation.........................................
FINAL INSPECTION AND CLEANING
01 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove protective covers just before delivery
to customer) .....................................................................
02 Verify floor mat application and install using
retaining clips* ...............................................................
03 Visually inspect all interior parts for installation,
damage, fit, dirt, etc. ........................................................
04 Remove Rapgard™ and clear protective bumper film* ....
05 Wash and clean vehicle ...................................................
06 Inspect paint finish for scratches, chips, rust, dents,
damage, etc. ....................................................................
07 Inspect exterior body parts for proper installation,
damage, rust, etc. ............................................................
08 Place Owner’s Guide and first aid kit portfolio*
in glove box .....................................................................
09 Place oil change sticker on inside of windshield, top
left corner .........................................................................
10 Perform Techstream Health Check .................................
11 Install front license plate and mounting bracket
(see page 2).....................................................................
* Inspect or install when equipped/required.
** For Scion Series 10 vehicles only.
Completion and retention of this from is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE
SERVICE MANAGER’S SIGNATURE
NAME (PLEASE PRINT)
NAME (PLEASE PRINT)
Date
Dealer Name
Dealer Code
We hereby certify that all items
on this form have been checked
and corrected for proper
operation as required.
Vehicle Identification Number (Sticker)
DCC FUSE INSTALLATION
To minimize battery discharge the DCC fuse has been
removed and is stored in the engine compartment Relay
Block. Install the DCC fuse during PDS.
NOTE
Failure to install the DCC fuse may cause the Check
Engine Light (MIL) to flash with no engine misfires or
DTCs stored and may cause the radiator fans to
cycle on and off rapidly.
DELIVERY MODE WIRE HARNESS CONNECTORS
(Automatic Transmission ONLY)
The delivery mode connectors for key interlock have been
disconnected at the assembly plant to prevent damage to automatic
transmission during rail transport.
The disconnected delivery mode connectors must be connected
during PDS.
1.
2.
3.
2
4.
5.
1
1 Remove This DCC Fuse
2 Install DCC Fuse Here
From the driver side cowl trim,
remove the 2 disconnected
connectors.
Connect the 2 connector ends.
Place connector inside cowl trim
area.
Confirm transmission will not
shift from P with ignition OFF.
Confirm the ignition switch
cannot be turned from ACC to
LOCK or that the key cannot be
removed from the key cylinder
when the shift lever is NOT in P.
TPWS ACTIVATION
Activation Procedure
1. Connect Techstream.
2. Cycle the IG switch to the “IG-ON” position and check that the Low Tire Pressure Warning Light blinks for 1 minute and then
remains illuminated.
3. Press or remove the valve core to reduce the tire inflation pressure rapidly by 6 psi (0.4 kfg/cm², 40 kPA), or more,
within 30 seconds.
4. Check that the Low Tire Pressure Warning Light goes OFF after all the TPWS sensors are activated.
NOTE
To adjust tire pressure correctly when outside temperature is significantly colder or warmer than shop temperature, follow the
procedures outlined in the Tire Inflation Pressure Compensation and Adjustment service bulletin (S-SB-0001-12).
5.
6.
Using Techstream, check for DTCs (C2111-C2114). If DTCs C2111-C2114 are stored, repeat step 3.
System initialization is NOT available or required.
FRONT LICENSE PLATE AND MOUNTING BRACKET INSTALLATION
For states that require a front license plate, please install per
this procedure. The mounting bracket, self-tapping screws,
flange bolts, J-nuts, and non-corroding bolts are stored in the
luggage compartment.
3.
4.
5.
6.
Remove the license plate mounting bracket.
Mark the Mark "C" locations on the front bumper cover as
shown in the illustration.
Drill 2 relief holes with a diameter of 10 mm (0.39 in.) at
Mark "B" on the front bumper cover.
Drill 6 relief holes with a diameter of 22 mm (0.87 in.) at
Mark "C" on the front bumper cover as shown in the
Illustration.
NOTE
Holes "C" are used to install J-nuts to the front bumper cover.
7.
Install the 2 J-nuts to the front bumper cover through
holes "C".
8. Align holes "B" of the mounting bracket and the J-nuts on
the front bumper cover. Temporarily install the 2 flange
bolts.
9. Align holes "A" of the mounting bracket and the dimples on
the front intake cover. Temporarily install the 2 self-tapping
screws.
10. Tighten the 2 flange bolts and tapping screws equally so
that there is no clearance between the license plate
mounting bracket and the front bumper cover.
11. Install the front license plate to the mounting bracket using
the 2 non-corroding bolts.
: Bolt
: Flange Bolt
Installation Procedure
1. Align holes "A" of the mounting bracket and the dimples on
the front intake cover. Temporarily install the 2 self-tapping
screws.
2. Mark the location of holes "B" on the front bumper cover.
NOTE
Holes "A" and "B" are used for the installation of the mounting
bracket to the bumper cover.
B
1
: Tapping Screw
: J-nut
2
2
3
1 Mark “C”
2 Mark “B”
A
A Holes “A”
3 Dimples
1
2
1
B Holes “B”
2
2
20 mm
15 mm
3
4
15 mm
1 Mark “B” 3 License Plate
2 Dimples
Mounting Bracket
4 Tapping Screw
1 Mark “C”
20 mm
15 mm
15 mm
2 Mark “B”
1
4
2
3
1 J-nut
2 License Plate Mounting
Bracket
3 Tapping Screw
4 Flange Bolt