T-SB-0112-15 Rev

Highlander/Highlander HV
1 Remove disk brake anti-rust covers/anti-corrosion
wheel film* (remove just prior to customer delivery) ..…
2 Inspect tires for defects/damage ……………………………
3 Adjust spare tire pressure, inspect for damage, and check
jack and tool installation……………………………………….
4 Initialize Tire Pressure Warning System (TPWS)
(see page 2)………...............................................................
5 Install wheel covers/caps/spare tire wheel covers* ……….
6 Inspect for fuel, oil, coolant, and other fluid leaks …………
7 Inspect under the vehicle for damage, rust, etc ……………
8 Visually check bolts and nuts on chassis and powertrain for
looseness……………………………………………………….
9 Install rubber body plugs (stored in glove box or center
console)*………………………………………………………..
FUNCTIONAL OPERATION
Apply parking brake and cycle ignition “IG-ON”; place gear selector in reverse; turn
on lights and rear defogger. Unlock doors, release fuel door, and release the back
door.
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11
OK
UNDER VEHICLE (ON HOIST)
1 Install Short Pin* (see page 2) ………………………………
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June 2016/Revision 1
Adjust\
Repair
OK
BEFORE INSPECTION
Adjust\
Repair
2016 PRE-DELIVERY SERVICE CHECK SHEET
Check dome, courtesy, map, and sun visor lights*………...
Check warning/indicator lights, gauges, and horn.…..…….
Check windshield wipers and washer…..……………………
Check headlights, instrument lights, turn signals,
emergency flashers, and brake lights ……………………….
Check inside/outside rear view mirror operation/
adjustment*……………………………………………………..
Check cigarette lighter* and power outlets………………….
Check audio/navigation*/backup camera* systems and set
clock.……………………….……………………………………
Check Multi-Information Display*…………..........................
Install shift-lock override button cover ………... ……….…...
Check sliding roof* …………………………………………….
Check Rear Seat Entertainment system operation………….
ROAD TEST
A complete road test helps assure customer satisfaction. Drive vehicle over a
variety of road surfaces and driving conditions. Check for unusual noise and driving
performance.
Enter Odometer Readings
Reading Before Test: _______________ Reading After Test: ________________
WALKAROUND INSPECTION
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Start at left front door. Check window and door lock operation (from master power
switch, if equipped). Continue around vehicle in a counterclockwise direction
checking each door and window operation, child door locks, seat belts, interior
condition, all lights, luggage compartment contents. Finish by checking headlight
aim and continue into UNDER HOOD checks.
1 Check Smart Key System…………………………………...
2 Check door and door lock operation, including each
wireless remote control/theft deterrent system*…………….
3 Check window operation………………………………………
4 Check that engine starts with all keys ……………….………
5 Check that child safety door locks are in normal (unlocked)
position……………………………………………………….….
6 Check seats and seat belt operation………………………...
7 Check rear defogger/rear view mirror defogger*…………..
8 Check side marker, tail, backup, and license plate lights …
9 Check luggage compartment light* and trim appearance…
10 Check headlight aim……………………………………………
Check cold engine operation …………………………………
Check engine operation during warm-up ……………………
Check engine at normal operating temperature ……………
Check transmission operation* …………………………...….
Check brake and parking brake operation ………………….
Check steering operation and off-center/vehicle pull/flutter
Inspect for abnormal noise and vibration ……………………
Inspect for squeaks and rattles ………………………………
Check front and rear* heater and A/C operation……………
Check cruise control operation* ……………………………...
Check front seat heater/ventilation* operation ……………..
Set/calibrate compass* (see page 2)………………………..
Initialize Parking Assist Monitor System* (see page 2)……
FINAL INSPECTION AND CLEANING
1 Remove interior protective covers, unnecessary labels,
tags, etc. (Remove just before delivery to customer) ………
2 Verify floor mat application and install using
retaining clips*……………………………….........................
3 Visually inspect all interior parts for installation, damage, fit,
dirt, etc.…………………………………………………………..
4 Remove Rapgard™ and clear protective bumper film*……
5 Wash and clean vehicle……………………………………….
6 Inspect paint finish for scratches, chips, rust, dents,
damage, etc……………………………………………………
7 Inspect exterior body parts for proper installation, damage,
rust, etc………………………………………………………….
8 Place oil change sticker on inside of windshield, top left
corner……………………………………………………………
9 Place Owner’s Guide and first aid kit portfolio* in glove box
10 Install front license plate and mounting bracket* (page 2)…
11 Perform Techstream Health Check…………………………..
UNDER HOOD
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Check engine oil level…………………………………………
Check brake fluid level………………………………………..
Check engine coolant level …………………………………..
Check inverter coolant level*…………………………………
Check windshield washer fluid level…………………………
Check battery state-of-charge using Digital Battery
System Analyzer (SOC Reading: ___________%) ……
7 Inspect for fuel, oil, coolant, and other fluid leaks………….
BATTERY MAINTENANCE*
1 Perform HV battery check and maintenance……………
* Inspect or install when equipped/required.
Completion and retention of this form is required to comply with Toyota’s Warranty Policy.
TECHNICIAN’S SIGNATURE
NAME (PLEASE PRINT)
Date
Dealer Name
SERVICE MANAGER’S SIGNATURE
We hereby certify that all items
on this form have been
checked and corrected for
proper operation as required.
NAME (PLEASE PRINT)
Dealer Code
Vehicle Identification Number (Sticker)
SHORT PIN INSTALLATION
To minimize battery discharge the Short Pin has been removed and is
stored in the engine compartment Relay Block. Install the Short Pin and
confirm all related DTCs are cleared.
DTC Clearing Procedure
1. Connect Techstream to DLC3.
2. Cycle the ignition switch to the “IG-ON” position.
3. Using Techstream, check any other codes being output.
NOTE
If any DTCs besides B1650 and B1794 remain, repair
the applicable system according to the Repair Manual.
TIRE PRESSURE WARNING SYSTEM (TPWS) INITIALIZATION
Refer to the Repair Manual for the Initialization procedure (Highlander / Highlander HV).
NOTE
To adjust the tire pressure correctly when the outside temperature is significantly colder than shop temperature, perform a
Health Check using Techstream and select the “Compensation Tire Pressure” checkbox. Compensation pressures will be
displayed on the Health Check results screen. Adjust the tire pressure when the tires are cold.
COMPASS CALIBRATION
Refer to the Repair Manual for the Calibration procedure (Highlander / Highlander HV) for vehicles equipped with a compass in
the rear view mirror.
NOTE
 Do NOT perform calibration of the compass in a place where the Earth’s magnetic field is subject to interference
(underground parking, under a steel tower, between buildings, roof parking, near a railroad crossing, near a large
vehicle, etc.).
 During calibration, do NOT operate electric systems (moon roof, power windows, etc.) as they may interfere with
the calibration.
INITIALIZATION OF PARKING ASSIST MONITOR SYSTEM
Refer to the Repair Manual for the parking assist monitor system initialization procedure (Highlander / Highlander HV).
FRONT LICENSE PLATE & MOUNTING BRACKET INSTALLATION*
The front license plate mounting bracket and 2 self-tapping screws
are loaded in the luggage compartment.
1. Align the holes on the front license plate and bracket with the
dimples on the front of the bumper.
2. Install 1 self-tapping screw through the round hole on the front
license plate bracket, license plate, and the bumper.
3. Install 1 self-tapping screw through the slotted hole on the front
license plate bracket, license plate, and the bumper.
NOTICE
 Do NOT pre-drill holes into the bumper.
 Do NOT overtighten the self-tapping screws.