F0A_TI_Added Cal

TECHNICAL INSTRUCTIONS
FOR
SPECIAL SERVICE CAMPAIGN F0A
ECM SOFTWARE UPDATE
CERTAIN 2012-2014 TUNDRA
CERTAIN 2012-2014 SEQUOIA
UPDATED April 7, 2016
TECHNICAL INSTRUCTIONS UPDATED NOTICE:
Updated 4/7/16
- Now an SSC
- Added calibration table for vehicles equipped with a TRD Supercharger
The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians
performing this repair are required to successfully complete the most current version of the E-Learning
course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair
performed correctly; technicians performing this repair are required to currently hold at least one of the
following certification levels:
•
•
•
•
Certified Technician (Any specialty)
Expert Technician (Any specialty)
Master Technician
Master Diagnostic Technician
Always check which technicians can perform the recall remedy by logging on to
https://www.uotdealerreports.com. It is the dealership’s responsibility to select technicians with the above
certification level or greater to perform this repair. Carefully review your resources, the technician skill
level, and ability before assigning technicians to this repair. It is important to consider technician days off
and vacation schedules to ensure there are properly trained technicians available to perform this repair at
all times.
I.
OPERATION FLOW CHART
Verify Vehicle Eligibility
1. Check the VIN range.
2. Check the TIS Vehicle Inquiry
System.
Not Covered
No further action required.
Covered
Perform D0E
Has LSC D0E been completed?
No
NOTE: LSC D0E expires on May 31,2016, after
that date it should no longer be performed.
Yes
Perform Health Check and Confirm
ECM Calibration
Completing D0E also completes F0A.
File warranty claims for BOTH
campaigns
Old Calibration
Reflash ECM and Install Authorized
Modification Label
New Calibration
Confirm Repair Quality
Campaign complete.
Return the vehicle to the customer.
NOTE:
THERE ARE DIFFERENT CALIBRATIONS FOR NORMALLY ASPIRATED
VEHICLES AND VEHICLES EQUIPPED WITH A TRD SUPERCHARGER.
INSTALLATION OF A TRD SUPERCHARGER CALIBRATION IS NONREVERSIBLE ONCE INSTALLED.
2
II. IDENTIFICATION OF AFFECTED VEHICLES
A.
COVERED VIN RANGE
•
Check the TIS Vehicle Inquiry System to confirm the VIN is involved in this Safety Recall, and that the
campaign has not already been completed prior to dealer shipment or by another dealer.
•
TMS warranty will not reimburse dealers for repairs conducted on vehicles that are not affected or were
completed by another dealer.
III. PREPARATION
A. PARTS
Part Number
00451-00001-LBL
Part Description
Authorized Modification Label*
Quantity
1
*Labels can be ordered in packs of 25 from the MDC through Dealer Daily website
B. TOOLS & EQUIPMENT
• Techstream 2.0 / TIS Techstream /Techstream Lite (Software 9.30.029 or Higher)
• GR8 Battery Diagnostic Station
IV. BACKGROUND
In certain 2012 – 2014 Model Year Toyota Tundra and Sequoia vehicles equipped with a 5.7 Liter gasoline or 5.7 LiterFlex Fuel engines, the Engine Control Module (ECM) may set a Diagnostic Trouble Code (DTC) if debris/ice becomes
lodged in the air switching valve. If this occurs, the Malfunction Indicator (Check Engine) Light could illuminate and the
vehicle could enter a “Fail-Safe” Mode (also known as “Limp-Home” Mode). If this occurs the vehicle’s power and
speed will be reduced, which could inconvenience you and require immediate repair.
3
V. CAMPAIGN D0E COMPLETION VERIFICATION
1. USE TIS TO CHECK COMPLETION STATUS OF CAMPAIGN D0E
a.
Input VIN and click ‘Lookup’
b. Confirm the completion status of D0E.
NOTE: If campaign D0E is not applicable to
the VIN, D0E will not be shown here.
CAMPAIGN D0E STATUS
D0E shows as completed on TIS.
D0E is not applicable to VIN.
D0E shows as incomplete on TIS.
ACTION REQUIRED
Proceed to SECTION VI. ECM CALIBRATION ID
VERIFICATION
Proceed to SECTION VI. ECM CALIBRATION ID
VERIFICATION
Perform D0E. Performing D0E will also complete F0A.
NOTE: LSC D0E expires on May 31,2016, after that
date it should no longer be performed.
4
VI. ECM CALIBRATION ID VERIFICATION
• The following calibrations are for normally aspirated vehicles only. If
the vehicle is equipped with a TRD Supercharger refer to the
APPENDIX for the supercharger calibrations.
1.
CONFIRM THE ECM CALIBRATION ID
a) Perform a health check and confirm no DTCs are present.
b) Confirm the current calibration ID in the ECM.
c) Referencing the table below, verify if the ECM has the Updated Calibration
MODEL
YEAR
ENGINE
DRIVE
OPTION
ECU
2WD
−
−
4WD
3UR-FE
2WD
Towing
−
2012-2013
4WD
3UR-FBE
−
−
Towing
−
4WD
Tundra
Main
2WD
Sub
Main
4WD
Sub
3UR-FE
Main
2WD
Towing
2014
Sub
Main
4WD
Sub
−
3UR-FBE
Main
Sub
4WD
Towing
Main
Sub
CURRENT CID
30CJ5000
30CJ5100
30CJ5200
30CJ5300
30CJ5001
30CJ5101
30CJ5201
30CJ5301
30CJ6000
30CJ6100
30CJ6200
30CJ6300
30CJ6001
30CJ6101
30CJ6201
30CJ6301
30CJ9000
30CJ9100
30CJ9200
30CJ9300
30CJ9400
30CK0000
30CK0100
30CK0200
30CK0300
30CK0400
30CL0000
30CL0100
50C80000
30CL0001
30CL0101
50C80001
30CL1000
30CL1100
50C81000
30CL1001
30CL1101
50C81001
30CL3000
30CL3100
50C83000
30CL4000
30CL4100
50C84000
NEW CID
30CJ5400
30CJ5401
30CJ6400
30CJ6401
30CJ9500
30CK0500
30CL0200 / 50C80100
30CL0201 / 50C80101
30CL1200 / 50C81100
30CL1201 / 50C81101
30CL3200 / 50C83100
30CL4200 / 50C84100
5
MODEL
YEAR
ENGINE
DRIVE
OPTION
ECU
2WD
−
−
4WD
3UR-FE
2WD
Towing
−
2012-2013
4WD
Sequoia
3UR-FBE
−
−
Towing
−
4WD
Main
2WD
−
Main
4WD
Sub
3UR-FE
2014
Sub
Main
2WD
Towing
Sub
Main
4WD
Sub
3UR-FBE
•
4WD
Towing
&
Non-Towing
Main
Sub
CURRENT CID
30CK2000
30CK2100
30CK2200
30CK2300
30CK2001
30CK2101
30CK2201
30CK2301
30CK1000
30CK1100
30CK1200
30CK1300
30CK1001
30CK1101
30CK1201
30CK1301
30CK5000
30CK5100
30CK5200
30CK5300
30CK5400
30CK6000
30CK6100
30CK6200
30CK6300
30CK6400
30CJ4000
30CJ4100
50C88000
30CJ4001
30CJ4101
50C88001
30CG3000
30CG3100
50C87000
30CG3001
30CG3101
50V87001
30CM0000
30CM0100
50CA2000
NEW CID
30CK2400
30CK2401
30CK1400
30CK1401
30CK5500
30CK6500
30CJ4200 / 50C88100
30CJ4201 / 50C88101
30CG3200 / 50C87100
30CG3201 / 50C87101
30CM0200 / 50CA2100
If the ECM has already been calibrated with the new calibration the campaign is complete.
6
◄ CRITICAL MESSAGE ►
It is critical that T-SB-0012-13 in addition to the Technical Instructions for this LSC are followed. This TSB
outlines all steps necessary to prevent reprogramming failure. Toyota will not provide reimbursement
coverage for reprogramming failures if this TSB is not followed. If you have a reprogramming failure that
requires ECU replacement and the Technical Instructions and TSB were followed correctly, please create a
case with the Technical Assistance Hotline documenting all information related to the failure. If sufficient
reporting is received related to re-flash failure, there will be consideration for reimbursement.
NOTE: There will be a limited inventory of ECUs available in the rare case that a reprogramming failure occurs.
VII. ECM REFLASH PROCEDURE
•
•
•
•
•
For general reprogramming procedures, refer to T-SB-0012-13.
Confirm the latest version of Techstream software is being used.
If the Techstream does not have sufficient battery power the reflash will fail.
Confirm the DLC3 cable is in good condition before attempting reflash.
If vehicle exhibits any trouble codes or drivability symptoms, diagnose and repair using
TIS before attempting to reprogram the ECM.
1. CONNECT THE GR8
a) Set the GR8 to Power Supply Mode to help maintain 13.5 volts during ECM reprogramming.
•
•
A battery charger set to power supply mode MUST be used during reprogramming.
ECM damage may occur if the correct battery charger setting is not used.
2. REFLASH THE ECM
a) Click yes on the health check results screen, or follow the links on the table above to begin the reflash
process.
3. ATTACH THE AUTHORIZED VEHICLE MODIFICATION LABEL
a) Fill out the label.
b) Affix the label to the under-side of the hood.
1
2
3
4
5
Replacement ECM P/N
New Calibration ID
Dealer Code
Date Completed
Campaign Code (F0A)
4. CHECK FOR DTCs
−
−
−
−
◄ VERIFY REPAIR QUALITY ►
Confirm the GR8 is set up properly prior to beginning the reprogramming
Confirm the reflash completes successfully
Confirm the Authorized Vehicle Modification Label is filled out and affixed to the vehicle
Confirm there are no DTCs in the ECM
If you have any questions regarding this update, please contact your regional representative
7
VIII. APPENDIX
A. CALIBRATIONS FOR VEHICLES EQUIPPED WITH A TRD SUPERCHARGER
• The following calibrations are vehicles is equipped with a TRD
Supercharger ONLY. Refer to pages 5 & 6 for normally aspirated
vehicles.
• Installation of a TRD calibration file is non-reversible once installed.
MODEL
YEAR
ENGINE
DRIVE
OPTION
ECU
2WD
−
−
4WD
Tundra
2012-2013
3UR-FE
2WD
Towing
4WD
−
CURRENT CID
30CJ5000
30CJ5100
30CJ5200
30CJ5300
30CJ5400
3YWF5500
3YWF5700
3YWF5900
3YWF6800
30CJ5001
30CJ5101
30CJ5201
30CJ5301
30CJ5401
3YWF5501
3YWF5701
3YWF5901
3YWF6801
30CJ6000
30CJ6100
30CJ6200
30CJ6300
30CJ6400
3YWF5600
3YWF5800
3YWF6000
3YWF6900
30CJ6001
30CJ6101
30CJ6201
30CJ6301
30CJ6401
3YWF5601
3YWF5801
3YWF6001
3YWF6901
NEW CID
3YWF9400
3YWF9401
3YWF9500
3YWF9501
8
MODEL
YEAR
ENGINE
DRIVE
OPTION
ECU
2WD
-
-
4WD
Tundra
2014
3UR-FE
2WD
Towing
-
4WD
MODEL
YEAR
ENGINE
DRIVE
OPTION
ECU
2WD
−
−
4WD
Sequoia
2012-2013
3UR-FE
2WD
Towing
4WD
−
CURRENT CID
30CL0000
30CL0100
30CL0200
3YWF7800
3YWF9200
3YWF9600
30CL0001
30CL0101
30CL0201
3YWF7801
3YWF9201
3YWF9601
30CL1000
30CL1100
30CL1200
3YWF7900
3YWF9300
3YWF9700
30CL1001
30CL1101
30CL1201
3YWF7901
3YWF9301
3YWF9701
30CL1001
30CL1101
30CL1201
30CK2200
30CK2300
3YWL3500
3YWL3700
3YWL3900
3YWL4700
30CK2001
30CK2101
30CK2201
30CK2301
3YWL3501
3YWL3701
3YWL3901
3YWL4701
30CK1000
30CK1100
30CK1200
30CK1300
3YWL3600
3YWL3800
3YWL4000
3YWL4800
30CK1001
30CK1101
30CK1201
30CK1301
3YWL3601
3YWL3801
3YWL4001
3YWL4801
NEW CID
3YWF9800
3YWF9801
3YWF9900
3YWF9901
NEW CID
3YWL5700
3YWL5701
3YWL5800
3YWL5801
NOTE: Superchargers are not available for the 2014 MY Sequoia vehicles.
9
B. CAMPAIGN DESIGNATION DECODER
E
Year Campaign is Launched Repair Phase
8 = 2008
9 = 2009
A = 2010
B = 2011
C = 2012
D = 2013
E = 2014
F = 2015
Etc...
R
0
0 = Remedy
1 = Prelim/Interim
2 = Prelim/Interim for
Phase 2 Vehicles
(Remedy not yet
available) “1 or 2” will
change to “0” when the
Remedy is available
Current Campaign Letter
for this year
1st Campaign = A
2nd Campaign = B
Etc...
Examples:
A0D = Launched in 2010, Remedy Phase, 4th Campaign Launched in 2010
B1E = Launched in 2011, Interim Phase, 5rd Campaign Launched in 2011
C1C = Launched in 2012, Interim Phase, 3rd Campaign Launched in 2012
10