5NP-S5Q6C-05

GROUP
CAMPAIGN
Technical Service Bulletin
SUBJECT:
DATE
APRIL, 2018
NUMBER
18-01-015
MODEL(S)
TUCSON (JM)
2005-2007MY TUCSON (JM) FUEL TANK BAND REPLACEMENT
(SERVICE CAMPAIGN 952)
 IMPORTANT
*** Retail Vehicles ***
Dealers must perform this Service Campaign whenever an affected vehicle is in the shop for any
maintenance or repair. When a vehicle arrives at the service department, access Hyundai Motor
America’s “Warranty Vehicle Information” screen via WEBDCS to identify open Campaigns.
Description: This bulletin describes the procedure to replace the fuel tank bands on certain 20052007MY Tucson (JM) vehicles. The fuel tank bands may become corroded over time and cause the
fuel tank to become loose.
Applicable Vehicles: 2005-2007MY Tucson (JM) vehicles
Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service
Advisors, Technicians, Body Shop Manager, Fleet Repair
SUBJECT: 2005 -2007MY TUCSON (JM) FUEL TANK BAND REPLACEMENT (SERVICE CAMPAIGN 952)
Parts Information:
Part Name
Fuel Tank Band
Part Number
31210-2E000QQH
Qty.
2
Under Coating
00232-19035
Use about 1
can per 4
vehicles
Warranty Information:
Model
Op Code
Operation
Tucson (JM)
70C122R1
FUEL TANK BAND
REPLACEMENT
Op.
Time
0.6 M/H
Causal Part
31210-2E000
Nature Cause
Code Code
A12
ZZ6
NOTE 1: Submit Claim on Campaign Claim Entry Screen
NOTE 2: If a part is found in need of replacement while performing Service Campaign 952 and the
affected part is still under warranty, submit a separate claim using the same Repair Order Number and
the same Causal Part Number as the Campaign Claim. If the affected part is out of warranty, submit a
Prior Approval Request for goodwill consideration prior to performing the work.
NOTE 3: Labor operation 70C122R1 reimburses for under coating in sublet.
TSB #: 18-01-015
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SUBJECT: 2005 - 2007MY TUCSON (JM) FUEL TANK BAND REPLACEMENT (SERVICE CAMPAIGN 952)
! CAUTION
Wear protective goggles and respiratory protection when performing the procedures in this bulletin.
The vehicle should be in a well ventilated area.
FUEL TANK BAND REPLACEMENT :
1.
Lift up the vehicle on a hoist. Loosen
and remove the fuel tank cover
mounting bolts (A).
Tightening torque:
17.7 ~ 24.5 Nm (1.8 ~ 2.5 kgf.m, 13.0 ~
18.1 lb-ft)
A
2.
Slide the fuel tank cover (B) rearward
and rest it on the drive shaft or exhaust.
B
TSB #: 18-01-015
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SUBJECT: 2005 -2007MY TUCSON (JM) FUEL TANK BAND REPLACEMENT (SERVICE CAMPAIGN 952)
3.
Support the fuel tank using a tall jack
stand (C).
C
4.
Starting with the band on the Right
Hand Side [RHS] of the vehicle loosen
and remove the front fuel tank mounting
bolt (D).
Note: Penetrating Oil may be used to
assist with removal of seized mounting
bolts.
D
5.
Loosen and remove the right rear fuel
tank mounting bolt (E).
E
TSB #: 18-01-015
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SUBJECT: 2005 - 2007MY TUCSON (JM) FUEL TANK BAND REPLACEMENT (SERVICE CAMPAIGN 952)
6.
Remove the old fuel tank band (F).
Spray Under Coating on the fuel tank
area where the old band was removed.
F
7.
Install the new fuel tank band (G).
G
8.
Install and tighten the front and rear
mounting bolts (H) (I).
Tightening torque:
36.2 ~ 47 lb-ft (49 ~ 63.7 Nm).
H
TSB #: 18-01-015
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SUBJECT: 2005 -2007MY TUCSON (JM) FUEL TANK BAND REPLACEMENT (SERVICE CAMPAIGN 952)
I
9.
Replace the Left Hand Side [LHS] fuel
tank band using steps 4 – 8 under the
Fuel Tank Band Replacement
Procedure.
10.
Reinstall the removed parts in reverse
order of removal.
TSB #: 18-01-015
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