T-SB-0208-17

T-SB-0208-17
April 10, 2017
Power Sliding Door 25A Fuse Open
Service
Category
Vehicle Exterior
Section
Door/Hatch
Market USA
Applicability
YEAR(S)
MODEL(S)
2011 - 2016
Sienna
ADDITIONAL INFORMATION
Introduction
Some 2011 – 2016 model year Sienna vehicles may exhibit Sliding Door Front and Rear Latches
simultaneously NOT latching due to the PSD 25 Amp fuse becoming open. Follow the procedure
in this bulletin to address this condition.
Warranty Information
OP CODE
DESCRIPTION
TIME
OFP
T1
T2
CGG79A
Fuse Replacement and OM Update
0.2
90080-82055
72
72
APPLICABLE WARRANTY
This repair is covered under the Toyota Basic Warranty. This warranty is in effect for
unlimited mileage and unlimited months of service.
Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Parts Information
PART NUMBER
PART NAME
QTY
90080-82054
Fuse, Mini
2
82672-08090
82672-08091
Cover, Junction Block (For ‘11 – ‘14MY)
82672-08110
82672-08111
Cover, Junction Block (For ‘15 – ‘16MY)
PREVIOUS
NEW
90080-82055
00411-170001
1
Owner’s Manual Fuse Size Stickers (2) (For ’11 – ‘14MY ONLY)
1
NOTE
Owner’s Manual Fuse Size Stickers may be ordered from the Materials Distribution Center (MDC)
through Dealer Daily – Parts – Dealer Support Materials Orders.
© 2017 Toyota Motor Sales, USA
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April 10, 2017
Page 2 of 4
Power Sliding Door 25A Fuse Open
Required Tools & Equipment
REQUIRED EQUIPMENT
SUPPLIER
Techstream 2.0*
Techstream Lite
PART NUMBER
QTY
TS2UNIT
ADE
Techstream Lite (Green Cable)
TSLITEPDLR01
1
TSLP2DLR01
* Essential SST.
NOTE
Only ONE of the Techstream units listed above is required.
Software version 12.00.125 or later is required.
Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE)
at 1-800-368-6787.
Repair Procedure
1. Before starting fuse replacement, check the sliding door center hinge, upper/lower rail, and
weather strip condition first. If ANY abnormalities are found, continue diagnosis and repair,
then continue to step 2.
2. Check the power sliding door operation, the easy closer operation, the front and rear
latch function.
Are ALL functions inoperative?

YES – Continue to step 3.

NO – This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual.
3. Open the fuse box cover in the engine compartment and remove the fuse pullout tool.
Figure 1.
Figure 2.
© 2017 Toyota Motor Sales, USA
T-SB-0208-17
April 10, 2017
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Power Sliding Door 25A Fuse Open
Repair Procedure (Continued)
4. Remove the Junction Block Cover under
the instrument panel.
Figure 3.
5. Remove the PSD RH & LH 25A (white) fuses from the fuse slots using the fuse pullout tool.
Check the fuses’ condition.
Are one of the fuses still open?

YES – Swap the 25A Mini Fuses.

NO – This bulletin does NOT apply. Continue Diagnosis using the applicable Repair
Manual.
Check the power sliding door function.
Is the 25A fuse still open?

YES – Diagnose and repair for shorting circuit.

NO – Continue to step 6.
If BOTH of the fuses are NOT open, this bulletin does NOT apply. Continue diagnosis using
the applicable Repair Manual.
6. Install the 30A Mini Fuses into the fuse slots for PSD RH & LH.
7. Install the NEW Junction Block Cover.
8. Return the fuse pullout tool to the fuse box in the engine compartment and install the fuse
box cover.
9. Disconnect the negative (–) battery terminal. Wait 60 seconds, then connect the negative (–)
battery terminal.
Torque: 5.4 N*m (55 kgf*cm, 48 in*lbf)
10. Initialize ALL affected systems.
Refer to the Technical Information System (TIS), applicable model and model year
Repair Manual or Initialization Technical Service Bulletins.
© 2017 Toyota Motor Sales, USA
T-SB-0208-17
April 10, 2017
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Power Sliding Door 25A Fuse Open
Repair Procedure (Continued)
11. Check the power sliding door operation, the easy closer operation, and the front and rear latch
operation.
Are ALL functions operative?

YES – Continue to step 12.

NO – Check the installed 30A fuses condition.
Has the 30A Mini Fuse opened again?

YES – Diagnose for repair for shorting circuit.

NO – This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual.
12. Perform Health Check using Techstream and confirm there are no DTCs present.
13. For 2011 – 2014 model year vehicles, apply
the 2 fuse size stickers ( 30A ) over the
Ampere rating boxes of both PSD LH and
PSD RH on the pages listed.
Figure 4.
14. Return the Owner’s Manual to its original location.
© 2017 Toyota Motor Sales, USA
MODEL YEAR
PAGES REQUIRING UPDATE
2011
657, 658
2012
706, 707
2013
722, 723
2014
721, 722