T-SB-0302-17-Rev

Service Bulletin Details

Public Details for: T-SB-0302-17-Rev

Tsb: revision notice june 27, 2018 rev2: ? The production change information and the parts information sections have been updated. March 14, 2018 rev1: ? The production change information and repair procedure sections have been updated. Any


- 2011 - 2010 - 2009 - 2008 - 2007 - 2006 - 2005 -

Models from 2011
2011 TOYOTA TACOMA
Models from 2010
2010 TOYOTA TACOMA
Models from 2009
2009 TOYOTA TACOMA
Models from 2008
2008 TOYOTA TACOMA
Models from 2007
2007 TOYOTA TACOMA
Models from 2006
2006 TOYOTA TACOMA
Models from 2005
2005 TOYOTA TACOMA
T-SB-0302-17
Rev2
October 25, 2017
Rear Propeller Shaft Universal Joint
Service
Category
Drivetrain
Section
Drive Shaft/Propeller Shaft
Market USA
Applicability
YEAR(S)
MODEL(S)
2005 - 2011
Tacoma
ADDITIONAL INFORMATION
REVISION NOTICE
June 27, 2018 Rev2:
 The Production Change Information and the Parts Information sections have been updated.
March 14, 2018 Rev1:
 The Production Change Information and Repair Procedure sections have been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2005 – 2011 model year Tacoma vehicles may exhibit a condition where there is a drivetrain
vibration and/or drivetrain noise. Follow the procedure in this bulletin to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs
shown below.
MODEL
Tacoma
PLANT
TMMTX
WORLD MANUFACTURER INDEX
(WMI)
VEHICLE DESCRIPTION
SECTION (VDS)
VEHICLE INDICATOR
SECTION (VIS)
JU4GN#B
X003429
JX4CN#B
X001153
JX4GN#B
X001108
KU4HN#B
X001066
LU4EN#B
X001313
MU4FN#B
X001076
NX4CN#B
X001272
PX4EN#B
X001335
5TF
© 2018 Toyota Motor Sales, USA
Page 1 of 8
T-SB-0302-17
Rev2
October 25, 2017
Page 2 of 8
Rear Propeller Shaft Universal Joint
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs
shown below.
MODEL
PLANT
TMMTX
TMMBC
WORLD MANUFACTURER INDEX
(WMI)
VEHICLE DESCRIPTION
SECTION (VDS)
VEHICLE INDICATOR
SECTION (VIS)
TU4CN#B
X001077
TU4GN#B
X003431
TX4CN#B
X001534
TX4GN#B
X001106
UU4EN#B
X001319
UX4EN#B
X001434
JU4GN#B
M111577
JU62N#B
M091906
KU4HN#B
M027442
KU72N#B
M023467
LU42N#B
M038092
LU4EN#B
M058233
MU4FN#B
M024740
MU52N#B
M015694
JU4GN#B
Z749018
JU62N#B
Z671264
KU4HN#B
Z748760
KU72N#B
Z668993
LU42N#B
Z671368
LU4EN#B
Z749000
MU4FN#B
Z749004
MU52N#B
Z668540
NX22N#B
Z671320
NX4CN#B
Z749058
NX4GN#B
Z748524
NX62N#B
Z670223
PX42N#B
Z671254
PX4EN#B
Z749106
TU22N#B
Z671370
TU4CN#B
Z735120
TU4GN#B
Z749014
TU62N#B
Z671356
5TF
3TM
Tacoma
NUMMI
5TE
© 2018 Toyota Motor Sales, USA
T-SB-0302-17
Rev2
October 25, 2017
Page 3 of 8
Rear Propeller Shaft Universal Joint
Production Change Information (continued)
MODEL
Tacoma
PLANT
WORLD MANUFACTURER INDEX
(WMI)
NUMMI
VEHICLE DESCRIPTION
SECTION (VDS)
VEHICLE INDICATOR
SECTION (VIS)
TX22N#B
Z671260
TX4CN#B
Z749091
TX4GN#B
Z749126
TX62N#B
Z671185
UU42N#B
Z671420
UU4EN#B
Z749134
UX42N#B
Z671203
UX4EN#B
Z749122
5TE
Warranty Information
OP CODE
DESCRIPTION
TIME
TC9023
2WD – R & R Universal Joint Spider
SSP Kit (One)
0.9
OFP
N/A
TC9026
4WD – R & R Universal Joint Spider
SSP Kit (One)
T1
T2
62
91
9B
12
16
19
43
17
83
0.8
TC9024
R & R Propeller Shaft Assembly W/Center
Support Bearing
0.6
37100-XXXXX
62
91
9B
TC9025
R & R Propeller Shaft Assembly W/O Center
Support Bearing
0.5
37110-XXXXX
62
91
9B
APPLICABLE WARRANTY
 This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect for
60 months or 60,000 miles, whichever occurs first, from the vehicle’s in-service date.
 Warranty application is limited to occurrence of the specified condition described in
this bulletin.
© 2018 Toyota Motor Sales, USA
12
16
19
43
17
83
12
16
19
43
17
83
T-SB-0302-17
Rev2
October 25, 2017
Page 4 of 8
Rear Propeller Shaft Universal Joint
Parts Information
DRIVESHAFT PART NUMBER
PREVIOUS (ZERK)
CURRENT (PRE-LUBE)
37100-04351
37100-04352
37100-04370
37100-04371
37100-04331
37100-04332
37100-04342
37100-04343
37100-04362
37100-04363
37100-04381
37100-04382
37100-04272
37100-04273
37100-04281
37100-04282
37100-04290
37100-04291
37100-04301
37100-04302
37100-04392
37100-04393
37100-04310
37100-04311
37100-04320
37100-04321
37110-04181
37110-04182
37110-04190
37110-04191
37110-04200
37110-04201
37110-04171
37110-04172
37110-04222
37110-04223
PART NAME
CSP U-JOINT KIT
PART NUMBER
PART NAME
QTY
Spider Kit,
Universal Joint
1 – 3*
Propeller Shaft
(W/center support)
04007-13104
Propeller Shaft
(W/O center support)
04007-13204
*Quantity of parts is dependent on number of affected universal joints.
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
U-Joint Bearing Remover/Replacer
09332-25010
1
Transmission Oil Plug*
09325-40010
1
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
© 2018 Toyota Motor Sales, USA
T-SB-0302-17
Rev2
October 25, 2017
Page 5 of 8
Rear Propeller Shaft Universal Joint
Repair Procedure
1. Confirm that the drivetrain vibration and/or noise condition originates from the rear propeller
shaft universal joint(s).
A. Do the universal joint grease seals have ANY of the following conditions?
 Bearing cup seal is broken or separated from the cup
 Rust-colored dust
 Grease leakage
NOTE
Visually inspect each universal joint trunnion and bearing seal.
OR is there noticeable universal joint free play, backlash, or binding?
NOTE
 Inspect joint binding AFTER detaching the propeller shaft assembly from the vehicle.
 Firmly grasp one side of the universal joint and try to turn the other side. There should NOT be
free play, backlash, or binding.
 YES — Continue to substep B.
 NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
B. Does the propeller shaft yoke have damage or excessive wear caused by the conditions
described in substep A?
NOTE
Visually inspect the yoke for ANY damage caused by a worn universal joint. Inspect the universal
joint bearing cup for missing material or the trunnion contacting the yoke flange.
 YES — Continue to step 2 to replace the rear propeller shaft assembly.
 NO — Go to step 3 to replace ONLY the universal joint(s).
NOTE
 Replacement of the propeller shaft is necessary in rare occasions.
 Replacement of the universal joint(s) resolves concerns related to noise and/or vibration.
© 2018 Toyota Motor Sales, USA
T-SB-0302-17
Rev2
October 25, 2017
Page 6 of 8
Rear Propeller Shaft Universal Joint
Repair Procedure (continued)
2. Replace the rear propeller shaft assembly.
A. Remove the rear propeller shaft assembly.
Refer to TIS, applicable model and model year Repair Manual:
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 2WD and Double Cab 2WD): Removal”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 4WD and Double Cab 4WD): Removal”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 2WD): Removal”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 4WD): Removal”
B. Install the NEW rear propeller shaft assembly.
Refer to TIS, applicable model and model year Repair Manual:
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 2WD and Double Cab 2WD): Installation”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 4WD and Double Cab 4WD): Installation”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 2WD): Installation”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 4WD): Installation”
© 2018 Toyota Motor Sales, USA
T-SB-0302-17
Rev2
October 25, 2017
Page 7 of 8
Rear Propeller Shaft Universal Joint
Repair Procedure (continued)
3. Replace the universal joint(s).
A. Remove the propeller shaft assembly.
Refer to TIS, applicable model and model year Repair Manual:
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 2WD and Double Cab 2WD): Removal”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 4WD and Double Cab 4WD): Removal”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 2WD): Removal”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 4WD): Removal”
B. Remove the universal joint(s).
Refer to TIS, applicable model and model year Repair Manual:
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 2WD and Double Cab 2WD): Disassembly”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 4WD and Double Cab 4WD): Disassembly”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 2WD): Disassembly”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 4WD): Disassembly”
© 2018 Toyota Motor Sales, USA
T-SB-0302-17
Rev2
October 25, 2017
Page 8 of 8
Rear Propeller Shaft Universal Joint
Repair Procedure (continued)
C. Install the NEW universal joint(s).
Refer to TIS, applicable model and model year Repair Manual:
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 2WD and Double Cab 2WD): Reassembly”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 4WD and Double Cab 4WD): Reassembly”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 2WD): Reassembly”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 4WD): Reassembly”
D. Reinstall the propeller shaft assembly.
Refer to TIS, applicable model and model year Repair Manual:
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 2WD and Double Cab 2WD): Installation”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Access Cab 4WD and Double Cab 4WD): Installation”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 2WD): Installation”
 2005 / 2006 / 2007 / 2008 / 2009 / 2010 / 2011 Tacoma:
Drivetrain – Drive Shaft/Propeller Shaft – “Propeller Shaft: Propeller Shaft Assembly
(for Regular Cab 4WD): Installation”
4. Test drive the vehicle to confirm the condition is no longer present.
© 2018 Toyota Motor Sales, USA


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