T-SB-0103-12 Rev
Service Bulletin Details
Public Details for: T-SB-0103-12 Rev
Tsb: revision notice: applicability has been updated to include 2015 prius phv, 2015-2016 prius v, and 2015 prius vehicles. The introduction, parts information, required tools & equipment, and repair procedure sections have been updated.
- 2016 - 2015 - 2014 - 2013 - 2012 - 2011 - 2010 -
Models from 2016
2016 TOYOTA PRIUS V |
Models from 2015
2015 TOYOTA PRIUS |
2015 TOYOTA PRIUS V |
Models from 2014
2014 TOYOTA PRIUS |
2014 TOYOTA PRIUS V |
Models from 2013
2013 TOYOTA PRIUS |
2013 TOYOTA PRIUS V |
Models from 2012
2012 TOYOTA PRIUS |
2012 TOYOTA PRIUS V |
Models from 2011
2011 TOYOTA PRIUS |
Models from 2010
2010 TOYOTA PRIUS |
T-SB-0103-12 Rev2 July 23, 2012 MIL "ON" DTC P2111 and P0A0F After Cold Soak Service Category Engine/Hybrid System Section Engine Mechanical Market USA Applicability YEAR(S) MODEL(S) 2012 – 2015 Prius PHV 2012 – 2016 Prius V 2010 – 2015 Prius ADDITIONAL INFORMATION REVISION NOTICE September 8, 2016 Rev2: • Applicability has been updated to include 2015 Prius PHV, 2015 – 2016 Prius V, and 2015 Prius vehicles. • The Introduction, Parts Information, Required Tools & Equipment, and Repair Procedure sections have been updated. • ECU Part Information and Calibration Information Sections have been added. March 12, 2014 Rev1: • Applicability has been updated to include 2013 – 2014 model year Prius, Prius PHV, and Prius V vehicles. • The entire bulletin has been updated. Any previous printed versions of this bulletin should be discarded. Introduction Some 2010 – 2015 model year Prius, 2012 – 2015 Prius PHV, and 2012 – 2016 Prius V vehicles equipped with a 2ZR-FXE engine may exhibit a MIL “ON” condition with Diagnostic Trouble Codes (DTCs) P2111 (Throttle Actuator Control System) and P0A0F (Engine Failed to Start) present when ambient temperatures are below 23◦F (–5◦C). The intake manifold assembly has been improved as well as the Engine Control Module/ECM (SAE Term: Powertrain Control Module/PCM) logic has been modified to reduce the possibility of this condition occurring. Follow the repair procedure in this bulletin to address this condition. © 2016 Toyota Motor Sales, USA Page 1 of 10 Rev2 T-SB-0103-12 July 23, 2012 Page 2 of 10 MIL "ON" DTC P2111 and P0A0F After Cold Soak Parts Information PART NUMBER PREVIOUS NEW 17120-37050 17120-37051 17120-37052 17120-37053 17120-37054 17120-37091 00451-00001-LBL PART NAME QTY Manifold Assy, Intake 1 Authorized Modifications Label 1 NOTE • If the current part number is 17120-37090, do NOT replace intake manifold. Part number 17120-37090 contains the update for the subject condition. • The ECM (PCM) should NOT be replaced as part of the Repair Procedure. • Authorized Modification Labels may be ordered in packages of 25 from the Materials Distribution Center (MDC) through Dealer Daily – Dealer Support Materials Orders. HINT Part Number of manifold can be found on the top of intake runner #4. © 2016 Toyota Motor Sales, USA Rev2 T-SB-0103-12 July 23, 2012 Page 3 of 10 MIL "ON" DTC P2111 and P0A0F After Cold Soak ECU Part Information PART NUMBER MODEL Prius PREVIOUS NEW 2010 89660-47300 89660-47301 89660-47302 89660-47303 89660-47304 89660-47305 2011 89660-47430 89660-47431 89660-47432 89660-47433 89660-47434 2012 – 2013 89660-47510 89660-47511 89660-47512 2014 – 2015 89660-47750 89660-47751 89660-47752 2012 – 2013 89660-47400 89660-47401 89660-47402 89660-47403 89660-47404 2014 89660-47680 89660-47681 89660-47682 2015 – 2016 89660-47620 89660-47621 2012 – 2013 89660-47590 89660-47591 89660-47592 2014 – 2015 89660-47740 89660-47741 Prius V Prius PHV PART NAME QTY Computer, Engine Control - MODEL YEAR 89660-47513 NOTE The ECM (PCM) should NOT be replaced as part of the repair procedure. © 2016 Toyota Motor Sales, USA T-SB-0103-12 Rev2 July 23, 2012 Page 4 of 10 MIL "ON" DTC P2111 and P0A0F After Cold Soak Warranty Information OP CODE EG1625 DESCRIPTION MODEL EG1626 EG1627 OFP T1 T2 8A 88 8A 99 Prius V 1.8 17120-37050 17120-37051 17120-37052 17120-37053 17120-37054 - 0.4 89660-47304 Prius R & R Intake Manifold Assembly and Reprogram ECM (PCM) TIME Prius PHV Reprogram ECM (PCM) 1.9 APPLICABLE WARRANTY • This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect for 60 months or 60,000 miles, whichever occurs first, from the vehicle’s in-service date. • Warranty application is limited to occurrence of the specified condition described in this bulletin. Prius/Prius PHV: • For California specification Prius/Prius PHV vehicles sold, registered, and operated in Arizona (’12 MY), California, Connecticut, New Mexico (’10 MY – ’11 MY), Maine, Maryland (’11 MY – ’15 MY), Massachusetts, New Jersey, New York, Oregon, Rhode Island, and Vermont, this repair is covered under the California Emission Warranty. This warranty is in effect for 180 months or 150,000 miles, whichever occurs first, from the vehicle’s in-service date. • For California specification Prius/Prius PHV vehicle sold, registered, and operated in Pennsylvania and Washington, Delaware (’14 – ’15 MY), this repair is covered under the California Emission Control Warranty which is in effect for 84 months or 70,000 miles, whichever occurs first, from the vehicle’s in-service date. Prius V: • For California specification Prius V vehicles sold, registered, and operated in Arizona (’12 MY), California, Connecticut, Delaware (’14 – ’16 MY), Maine, Maryland, Massachusetts, New Jersey, New York (’16 MY), Oregon, Pennsylvania, Rhode Island, Vermont, and Washington, this repair is covered under the California Emission Control Warranty which is in effect for 84 months or 70,000 miles, whichever occurs first, from the vehicle’s in-service date. © 2016 Toyota Motor Sales, USA Rev2 T-SB-0103-12 July 23, 2012 Page 5 of 10 MIL "ON" DTC P2111 and P0A0F After Cold Soak Calibration Information CALIBRATION ID MODEL MODEL YEAR Prius PREVIOUS NEW 2010 34715000 34715100 34715200 34715300 34715400 34715500 34715600 34715700 2011 34728000 34728100 34728200 34728300 34725400 34728500 2012-2013 34734000 34734100 34734200 34734300 34734400 2014-2015 34754000 34754100 834754200 2012-2013 34725000 34725100 34725200 34725300 34725400 34725500 2014 34751000 34751100 34751200 2015-2016 34758000 34758100 2012-2013 34740000 34740100 34740200 2014-2015 34755000 34755100 Prius V Prius PHV Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER Techstream 2.0* TIS Techstream PART NUMBER QTY TS2UNIT ADE Techstream Lite (Green Cable) * Essential SST. © 2016 Toyota Motor Sales, USA TSPKG1 TSLITEDLR01 1 T-SB-0103-12 Rev2 July 23, 2012 Page 6 of 10 MIL "ON" DTC P2111 and P0A0F After Cold Soak Required Tools & Equipment (Continued) NOTE • Only ONE of the Techstream units listed above is required. • Software version 11.20.019 or later is required. • Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. • The Diagnostic Tester is NOT recommended for flash reprogramming. Please use Techstream or an approved J2534 interface to perform flash reprogramming updates. Visit techinfo.toyota.com for more information regarding J2534 reprogramming. Repair Procedure 1. Use Techstream to check for DTCs and confirm the condition per the Introduction. 2. Remove and replace the intake manifold with the updated part. Refer to the Technical Information System (TIS), applicable model and model year Repair Manual: • 2010 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2011 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2012 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2013 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2014 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2015 Prius: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2012 Prius PHV: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” © 2016 Toyota Motor Sales, USA T-SB-0103-12 Rev2 July 23, 2012 Page 7 of 10 MIL "ON" DTC P2111 and P0A0F After Cold Soak Repair Procedure (Continued) • 2013 Prius PHV: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2014 Prius PHV: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2015 Prius PHV: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2012 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2013 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2014 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2015 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” • 2016 Prius V: Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold: Removal / Installation” 3. Check for the Authorized Modifications Label affixed to the vehicle in the location shown in Figure 1 below. Confirm if the ECM (PCM) calibration has been updated. If the calibration ID listed is NOT the latest ECM (PCM) calibration found in the table above— go to step 4. © 2016 Toyota Motor Sales, USA T-SB-0103-12 Rev2 July 23, 2012 MIL "ON" DTC P2111 and P0A0F After Cold Soak Repair Procedure (Continued) Figure 1. Location of Authorized Modification Label for 2010 - 2015 Prius and Prius PHV 1 Replacement ECM (PCM) Part Number (i.e., 89681-76011) 2 New Calibration ID (i.e., 37601300) 3 Dealer Code 4 Date Completed 5 This SB Number © 2016 Toyota Motor Sales, USA Page 8 of 10 T-SB-0103-12 Rev2 July 23, 2012 Page 9 of 10 MIL "ON" DTC P2111 and P0A0F After Cold Soak Repair Procedure (Continued) Figure 2. Location of Authorized Modification Label for 2012-2016 Prius V. 1 Replacement ECM (PCM) Part Number (i.e., 89681-76011) 2 New Calibration ID (i.e., 37601300) 3 Dealer Code 4 Date Completed 5 This SB Number NOTE • The GR8 Battery Diagnostic Station MUST be used in Power Supply Mode to maintain battery voltage at 13.5 volts while flash reprogramming the vehicle. • For details on how to use the GR8 Battery Diagnostic Station, refer to the GR8 Instruction Manual located on the Technical Information System (TIS), Diagnostics – Tools & Equipment – Battery Diagnostics. 4. Follow the procedures outlined in Service Bulletin T-SB-0012-13 “Techstream ECU Flash Reprogramming Procedure” and flash the ECM (PCM) with the NEW calibration file update. © 2016 Toyota Motor Sales, USA T-SB-0103-12 Rev2 July 23, 2012 Page 10 of 10 MIL "ON" DTC P2111 and P0A0F After Cold Soak Repair Procedure (Continued) 5. Install the Authorized Modifications Label. Affix the Authorized Modification Label to the vehicle at the location shown in Figure 1. The Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL. 6. Using a permanent marker, enter the following information on the label: • ECM Part number (Refer to the Parts Information section for the NEW PART NUMBER) • Calibration ID(s) (Refer to the Calibration Information section for the NEW CALIBRATION ID) • Dealer Code • Repair Date • Change Authority (This bulletin number) 7. Test drive the vehicle to confirm proper vehicle operation. © 2016 Toyota Motor Sales, USA