ZH2-Toyota POL17
Service Bulletin Details
Public Details for: ZH2-Toyota POL17
Customer support program: toyota has received reports in which customers have indicated that there is a drivetrain vibration and/or drivetrain noise. If the vehicle continues to be driven with the aforementioned condition, there is risk of
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2011 TOYOTA TACOMA |
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2010 TOYOTA TACOMA |
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2009 TOYOTA TACOMA |
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2007 TOYOTA TACOMA |
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2005 TOYOTA TACOMA |
DISTRIBUTE TO: Service Manager Warranty Administrator Warranty Policy Bulletin No.: POL17-16 Date: 10/30/2017 Page: 1 of 6 REVISED 9/14/2018 SUBJECT: CUSTOMER SUPPORT PROGRAM (ZH2): PROPELLER SHAFT UNIVERSAL JOINTS ON CERTAIN 2005–2011 MY TACOMA VEHICLES Background Toyota has received reports in which customers have indicated that there is a drivetrain vibration and/or drivetrain noise. If the vehicle continues to be driven with the aforementioned condition, there is risk of severe damage to the propeller shaft. Applicability The Propeller Shaft is covered by Toyota’s New Vehicle Limited Warranty* under the Powertrain Warranty for 5 years or 60,000 miles, whichever occurs first. However, Toyota is announcing a Customer Support Program to cover repairs related to the propeller shaft. Primary Coverage offers the Customer Support Program until April 30, 2019, with no mileage limitation. After the Primary Coverage period ends, the Secondary Coverage is applicable for 12 (twelve) years from the date of first use, with no mileage limitation. Verify VIN applicability for this Customer Support Program by checking TIS (Technical Information System) before completing any repairs. Direct marketing of this Customer Support Program is strictly prohibited pursuant to the Toyota Warranty Policy 5.21, “Warranty Solicitation.” Non-compliance of this policy may result in a claim debit. *This Customer Support Program is subject to all of the terms and conditions set forth in the Toyota New Vehicle Limited Warranty. For example, damage from abuse, an accident, theft and/or vandalism, or repairs to vehicles which are currently or were previously titled as “scrap,” “salvage,” or “dismantled” is not covered by the New Vehicle Limited Warranty or by this Customer Support Program (see, for example, Warranty Policy 4.17, “What Is Not Covered by the Toyota New Vehicle Limited Warranty”). Toyota Warranty Policy Bulletin POL17-16 10/30/17 REVISED 9/14/2018 2 of 6 Covered Vehicles Not all vehicles are covered by this Customer Support Program. Verify VIN applicability by checking TIS before completing any repairs. Technician Training Requirements The repair quality of covered vehicles is extremely important to Toyota. All dealership technicians performing this repair are required to successfully complete the most current version of the E-Learning course “Safety Recall and Service Campaign Essentials”. To ensure that all vehicles have the repair performed correctly; technicians performing this repair are required to currently hold at least one of the following certification levels: • Expert Drivetrain Technician • Master Technician • Master Diagnostic Technician (MDT) Claims for repairs that were performed by non-qualified technicians are subject to debit. Please ensure this electronic bulletin is printed and distributed to those designated as well as any other appropriate personnel. Toyota Warranty Policy Bulletin POL17-16 10/30/17 REVISED 9/14/2018 3 of 6 Claim Submission Claim Type: Repair Program Note: If the vehicle is still under the New Vehicle Limited Warranty, submit the repair as a Regular warranty claim. Opcode Description Labor Time CHG38A Replace a universal joint for 2WD 0.9 hr./vehicle CHG38B Replace a universal joint for 4WD 0.8 hr./vehicle CHG38C Replace 2 universal joints for 2WD 1.2 hr./vehicle CHG38D Replace 2 universal joints for 4WD 1.0 hr./vehicle CHG38E Replace 3 universal joints for 2WD 2.1 hr./vehicle CHG38F Replace 3 universal joints for 4WD 1.8 hr./vehicle CHG38G Replace propeller shaft assy 0.5 hr./vehicle Please ensure this electronic bulletin is printed and distributed to those designated as well as any other appropriate personnel. Toyota Warranty Policy Bulletin POL17-16 10/30/17 REVISED 9/14/2018 4 of 6 Replacement Parts All parts replaced for this repair are subject to warranty parts recovery. To determine the correct U-joint kit part #, confirm the current driveshaft part number using the Electronic Parts Catalog (EPC) then use the reference table below to determine applicable U-joint kit part #. Model / Model Year Driveshaft Part # Previous Current Description CSP U-Joint Kit Part # Description Quantity (Zerk) (Pre-Lube) 37100-04351 37100-04352 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04370 37100-04371 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04331 37100-04332 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04342 37100-04343 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04362 37100-04363 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04381 37100-04382 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04272 37100-04273 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04281 37100-04282 Propeller Shaft (w/ center support) 04007-13104 37100-04290 37100-04291 Propeller Shaft (w/ center support) 04007-13104 37100-04301 37100-04302 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04392 37100-04393 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04310 37100-04311 Propeller Shaft (w/ center support) 04007-13104 1~3 37100-04320 37100-04321 Propeller Shaft (w/ center support) 04007-13104 1~3 37110-04181 37110-04182 Propeller Shaft (w/ out center support) 04007-13104 1~2 37110-04190 37110-04191 Propeller Shaft (w/ out center support) 04007-13104 1~2 37110-04171 37110-04172 Propeller Shaft (w/ out center support) 04007-13204 1~2 All Spider Kit, Universal Joint Please ensure this electronic bulletin is printed and distributed to those designated as well as any other appropriate personnel. 1~3 1~3 Toyota Warranty Policy Bulletin POL17-16 10/30/17 REVISED 9/14/2018 5 of 6 Replacement Parts Continued Model / Model Year Driveshaft Part # Previous Current Description CSP U-Joint Kit Part # (Zerk) (Pre-Lube) 37110-04200 37110-04201 Propeller Shaft (w/ out center support) 04007-13104 37110-04222 37110-04223 Propeller Shaft (w/ out center support) 04007-13204 All Description Quantity Spider Kit, Universal Joint 1~2 1~2 Note: • ONLY CSP universal joint part numbers may be used for repairs under ZH2, universal joint service parts WILL NOT be accepted on claims. Photo Requirements and Parts Retention Toyota requires photo documentation of replaced propeller shaft assemblies to be recorded as part of the R.O. documentation for this repair. Photos must provide perspective image(s) that illustrate the damage to the propeller shaft yoke. A photo must also be taken with a time and date stamp and the propeller shaft assembly in the background. Photos must be made available for TMS Warranty Department review upon request. Replaced propeller shaft assemblies not requested for return in PRS or inspection by District Service and Parts Managers (DSPMs) or Field Technical Specialists (FTS) may be scrapped after they are listed on the scrap report. Note: Toyota expects a majority of vehicles, exhibiting this condition WILL NOT require propeller shaft replacement. Photo requirements and part retention are only necessary if replacing the propeller shaft. Technical Instructions (Repair Procedures) For Tacoma, technical instructions can be found in T-SB-0302-17. Please refer to TIS for additional information. Please ensure this electronic bulletin is printed and distributed to those designated as well as any other appropriate personnel. Toyota Warranty Policy Bulletin POL17-16 10/30/17 REVISED 9/14/2018 6 of 6 Customer-Paid Repairs or Replacement of Components If a customer has previously paid for the repair to address the condition described above, please have them mail a copy of the repair order, proof-ofpayment, and proof-of-ownership to the following address for reimbursement consideration: Toyota Customer Experience Center Toyota Motor Sales, USA, Inc. c/o Toyota Motor North America, Inc. P O Box 259001 – SSC/CSP Reimbursements Plano, Texas 75025-9001 The customer name, address, and telephone number(s) should be included in the request. The customer should allow 4-6 weeks for processing. Please ensure this electronic bulletin is printed and distributed to those designated as well as any other appropriate personnel.