T-SB-0103-12 Rev

Service Bulletin Details

Public Details for: T-SB-0103-12 Rev
Tsb: revision notice: applicability has been updated to include 2015 prius phv, 2015-2016 prius v, and 2015 prius vehicles. The introduction, parts information, required tools & equipment, and repair procedure sections have been updated.
- 2016 - 2015 - 2014 - 2013 - 2012 - 2011 - 2010 -
Models from 2016
Models from 2015
Models from 2014
Models from 2013
Models from 2012
Models from 2011
Models from 2010
T-SB-0103-12
Rev2
July 23, 2012
MIL "ON" DTC P2111 and P0A0F After Cold Soak
Service
Category
Engine/Hybrid System
Section
Engine Mechanical
Market
USA
Applicability
YEAR(S)
MODEL(S)
2012 – 2015
Prius PHV
2012 – 2016
Prius V
2010 – 2015
Prius
ADDITIONAL INFORMATION
REVISION NOTICE
September 8, 2016 Rev2:
• Applicability has been updated to include 2015 Prius PHV, 2015 – 2016 Prius V, and 2015
Prius vehicles.
• The Introduction, Parts Information, Required Tools & Equipment, and Repair Procedure
sections have been updated.
• ECU Part Information and Calibration Information Sections have been added.
March 12, 2014 Rev1:
• Applicability has been updated to include 2013 – 2014 model year Prius, Prius PHV, and Prius V
vehicles.
• The entire bulletin has been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2010 – 2015 model year Prius, 2012 – 2015 Prius PHV, and 2012 – 2016 Prius V vehicles
equipped with a 2ZR-FXE engine may exhibit a MIL “ON” condition with Diagnostic Trouble Codes
(DTCs) P2111 (Throttle Actuator Control System) and P0A0F (Engine Failed to Start) present when
ambient temperatures are below 23◦F (–5◦C). The intake manifold assembly has been improved as
well as the Engine Control Module/ECM (SAE Term: Powertrain Control Module/PCM) logic has
been modified to reduce the possibility of this condition occurring. Follow the repair procedure in
this bulletin to address this condition.
© 2016 Toyota Motor Sales, USA
Page 1 of 10
Rev2
T-SB-0103-12
July 23, 2012
Page 2 of 10
MIL "ON" DTC P2111 and P0A0F After Cold Soak
Parts Information
PART NUMBER
PREVIOUS
NEW
17120-37050
17120-37051
17120-37052
17120-37053
17120-37054
17120-37091
00451-00001-LBL
PART NAME
QTY
Manifold Assy, Intake
1
Authorized Modifications Label
1
NOTE
• If the current part number is 17120-37090, do NOT replace intake manifold. Part number
17120-37090 contains the update for the subject condition.
• The ECM (PCM) should NOT be replaced as part of the Repair Procedure.
• Authorized Modification Labels may be ordered in packages of 25 from the Materials
Distribution Center (MDC) through Dealer Daily – Dealer Support Materials Orders.
HINT
Part Number of manifold can be found on the top of intake runner #4.
© 2016 Toyota Motor Sales, USA
Rev2
T-SB-0103-12
July 23, 2012
Page 3 of 10
MIL "ON" DTC P2111 and P0A0F After Cold Soak
ECU Part Information
PART NUMBER
MODEL
Prius
PREVIOUS
NEW
2010
89660-47300
89660-47301
89660-47302
89660-47303
89660-47304
89660-47305
2011
89660-47430
89660-47431
89660-47432
89660-47433
89660-47434
2012 – 2013
89660-47510
89660-47511
89660-47512
2014 – 2015
89660-47750
89660-47751
89660-47752
2012 – 2013
89660-47400
89660-47401
89660-47402
89660-47403
89660-47404
2014
89660-47680
89660-47681
89660-47682
2015 – 2016
89660-47620
89660-47621
2012 – 2013
89660-47590
89660-47591
89660-47592
2014 – 2015
89660-47740
89660-47741
Prius V
Prius PHV
PART NAME
QTY
Computer, Engine Control
-
MODEL YEAR
89660-47513
NOTE
The ECM (PCM) should NOT be replaced as part of the repair procedure.
© 2016 Toyota Motor Sales, USA
T-SB-0103-12
Rev2
July 23, 2012
Page 4 of 10
MIL "ON" DTC P2111 and P0A0F After Cold Soak
Warranty Information
OP CODE
EG1625
DESCRIPTION
MODEL
EG1626
EG1627
OFP
T1
T2
8A
88
8A
99
Prius V
1.8
17120-37050
17120-37051
17120-37052
17120-37053
17120-37054
-
0.4
89660-47304
Prius
R & R Intake Manifold Assembly and
Reprogram ECM (PCM)
TIME
Prius PHV
Reprogram ECM (PCM)
1.9
APPLICABLE WARRANTY
• This repair is covered under the Toyota Powertrain Warranty. This warranty is in effect for 60
months or 60,000 miles, whichever occurs first, from the vehicle’s in-service date.
• Warranty application is limited to occurrence of the specified condition described in this
bulletin.
Prius/Prius PHV:
• For California specification Prius/Prius PHV vehicles sold, registered, and operated in Arizona
(’12 MY), California, Connecticut, New Mexico (’10 MY – ’11 MY), Maine, Maryland (’11 MY – ’15
MY), Massachusetts, New Jersey, New York, Oregon, Rhode Island, and Vermont, this repair is
covered under the California Emission Warranty. This warranty is in effect for 180 months or
150,000 miles, whichever occurs first, from the vehicle’s in-service date.
• For California specification Prius/Prius PHV vehicle sold, registered, and operated in
Pennsylvania and Washington, Delaware (’14 – ’15 MY), this repair is covered under the
California Emission Control Warranty which is in effect for 84 months or 70,000 miles,
whichever occurs first, from the vehicle’s in-service date.
Prius V:
• For California specification Prius V vehicles sold, registered, and operated in Arizona (’12 MY),
California, Connecticut, Delaware (’14 – ’16 MY), Maine, Maryland, Massachusetts, New Jersey,
New York (’16 MY), Oregon, Pennsylvania, Rhode Island, Vermont, and Washington, this repair
is covered under the California Emission Control Warranty which is in effect for 84 months or
70,000 miles, whichever occurs first, from the vehicle’s in-service date.
© 2016 Toyota Motor Sales, USA
Rev2
T-SB-0103-12
July 23, 2012
Page 5 of 10
MIL "ON" DTC P2111 and P0A0F After Cold Soak
Calibration Information
CALIBRATION ID
MODEL
MODEL YEAR
Prius
PREVIOUS
NEW
2010
34715000
34715100
34715200
34715300
34715400
34715500
34715600
34715700
2011
34728000
34728100
34728200
34728300
34725400
34728500
2012-2013
34734000
34734100
34734200
34734300
34734400
2014-2015
34754000
34754100
834754200
2012-2013
34725000
34725100
34725200
34725300
34725400
34725500
2014
34751000
34751100
34751200
2015-2016
34758000
34758100
2012-2013
34740000
34740100
34740200
2014-2015
34755000
34755100
Prius V
Prius PHV
Required Tools & Equipment
REQUIRED EQUIPMENT
SUPPLIER
Techstream 2.0*
TIS Techstream
PART NUMBER
QTY
TS2UNIT
ADE
Techstream Lite (Green Cable)
* Essential SST.
© 2016 Toyota Motor Sales, USA
TSPKG1
TSLITEDLR01
1
T-SB-0103-12
Rev2
July 23, 2012
Page 6 of 10
MIL "ON" DTC P2111 and P0A0F After Cold Soak
Required Tools & Equipment (Continued)
NOTE
• Only ONE of the Techstream units listed above is required.
• Software version 11.20.019 or later is required.
• Additional Techstream units may be ordered by calling Approved Dealer
Equipment (ADE) at 1-800-368-6787.
• The Diagnostic Tester is NOT recommended for flash reprogramming.
Please use Techstream or an approved J2534 interface to perform flash
reprogramming updates. Visit techinfo.toyota.com for more information
regarding J2534 reprogramming.
Repair Procedure
1. Use Techstream to check for DTCs and confirm the condition per the Introduction.
2. Remove and replace the intake manifold with the updated part. Refer to the Technical
Information System (TIS), applicable model and model year Repair Manual:
• 2010 Prius:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2011 Prius:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2012 Prius:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2013 Prius:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2014 Prius:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2015 Prius:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2012 Prius PHV:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
© 2016 Toyota Motor Sales, USA
T-SB-0103-12
Rev2
July 23, 2012
Page 7 of 10
MIL "ON" DTC P2111 and P0A0F After Cold Soak
Repair Procedure (Continued)
• 2013 Prius PHV:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2014 Prius PHV:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2015 Prius PHV:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2012 Prius V:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2013 Prius V:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2014 Prius V:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2015 Prius V:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
• 2016 Prius V:
Engine/Hybrid System – Intake/Exhaust – “2ZR-FXE Intake/Exhaust: Intake Manifold:
Removal / Installation”
3. Check for the Authorized Modifications Label affixed to the vehicle in the location shown in
Figure 1 below. Confirm if the ECM (PCM) calibration has been updated. If the calibration ID
listed is NOT the latest ECM (PCM) calibration found in the table above— go to step 4.
© 2016 Toyota Motor Sales, USA
T-SB-0103-12
Rev2
July 23, 2012
MIL "ON" DTC P2111 and P0A0F After Cold Soak
Repair Procedure (Continued)
Figure 1. Location of Authorized Modification Label for 2010 - 2015 Prius and Prius PHV
1
Replacement ECM (PCM) Part Number (i.e.,
89681-76011)
2
New Calibration ID (i.e., 37601300)
3
Dealer Code
4
Date Completed
5
This SB Number
© 2016 Toyota Motor Sales, USA
Page 8 of 10
T-SB-0103-12
Rev2
July 23, 2012
Page 9 of 10
MIL "ON" DTC P2111 and P0A0F After Cold Soak
Repair Procedure (Continued)
Figure 2. Location of Authorized Modification Label for 2012-2016 Prius V.
1
Replacement ECM (PCM) Part Number (i.e., 89681-76011)
2
New Calibration ID (i.e., 37601300)
3
Dealer Code
4
Date Completed
5
This SB Number
NOTE
• The GR8 Battery Diagnostic Station MUST be used in Power Supply Mode to maintain
battery voltage at 13.5 volts while flash reprogramming the vehicle.
• For details on how to use the GR8 Battery Diagnostic Station, refer to the GR8 Instruction
Manual located on the Technical Information System (TIS), Diagnostics – Tools &
Equipment – Battery Diagnostics.
4. Follow the procedures outlined in Service Bulletin T-SB-0012-13 “Techstream ECU Flash
Reprogramming Procedure” and flash the ECM (PCM) with the NEW calibration file update.
© 2016 Toyota Motor Sales, USA
T-SB-0103-12
Rev2
July 23, 2012
Page 10 of 10
MIL "ON" DTC P2111 and P0A0F After Cold Soak
Repair Procedure (Continued)
5. Install the Authorized Modifications Label.
Affix the Authorized Modification Label to the vehicle at the location shown in Figure 1. The
Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL.
6. Using a permanent marker, enter the following information on the label:
• ECM Part number (Refer to the Parts Information section for the NEW PART NUMBER)
• Calibration ID(s) (Refer to the Calibration Information section for the NEW CALIBRATION ID)
• Dealer Code
• Repair Date
• Change Authority (This bulletin number)
7. Test drive the vehicle to confirm proper vehicle operation.
© 2016 Toyota Motor Sales, USA