5NP-T7L3D-01
Service Bulletin Details
Public Details for: 5NP-T7L3D-01
Some 2019 elantra (ad/ada) vehicles equipped with halogen headlights may experience intermittent operation of the high beam. This bulletin provides the service procedure to replace the left and right headlamp assemblies and perform aiming a
- 2019 -
Models from 2019
2019 HYUNDAI ELANTRA |
GROUP CAMPAIGN DATE Technical Service Bulletin SUBJECT: DECEMBER, 2018 NUMBER 18-01-039 MODEL(S) ELANTRA (AD/ADa) HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) IMPORTANT *** Dealer Stock and Retail Vehicles *** Dealers must perform this Service Campaign on all affected vehicles prior to customer retail delivery and whenever an affected vehicle is in the shop for any maintenance or repair. When a vehicle arrives at the Service Department, access Hyundai Motor America's "Warranty Vehicle Information" screen via WEBDCS to identify open Campaigns. Description: Some 2019 Elantra (AD/ADa) vehicles equipped with halogen headlights may experience intermittent operation of the high beam. This bulletin provides the service procedure to replace the left and right headlamp assemblies and perform aiming adjustments. NOTE: ADa are vehicles with VIN starting with a number, for example 5NPD84LF… AD are vehicles with VIN starting with a letter, for example KMHD84LF… Applicable Vehicles: Certain 2019 Elantra (AD/ADa) equipped with halogen headlights. Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service Advisors, Technicians, Body Shop Manager, Fleet Repair HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) SUBJECT: Parts Information: PART NUMBER PART NAME PREVIOUS NEW 92101-F3500 (ADa,LH) 92102-F3500 (ADa,RH) Headlamp 92101-F2540 (AD,LH) 92102-F2540 (AD,RH) PART IMAGE 92101-F3500QQH (LH) 92102-F3500QQH (RH) NOTE: Both the Elantra (AD) and Elantra (ADa) share the same NEW part number. Warranty Information: MODEL OP. CODE Elantra (AD) (KMH…) 80C075R2 Elantra (ADa) (5NP…) 80C075R3 OPERATION HEADLAMP REPLACEMENT AND AIMING (BOTH SIDES) OP. TIME CAUSAL PART NATURE CAUSE 0.9 M/H 92101-F3500 I11 ZZ3 NOTE 1: Submit Claim on Campaign Claim Entry Screen NOTE 2: If a part is found in need of replacement while performing Service Campaign T3J and the affected part is still under warranty, submit a separate warranty claim using the same Repair Order. If the affected part is out of warranty, submit a Prior Approval Request for goodwill consideration prior to performing the work. TSB #: 18-01-039 Page 2 of 12 SUBJECT: HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) Service Procedure: HEADLAMP REPLACEMENT 1. Align the vehicle onto the lift. Do not lift the vehicle up. 2. If applicable, record the customer’s radio preset stations for AM/FM/XM. 3. Turn the wheel fully to the left or the right. TSB #: 18-01-039 Page 3 of 12 SUBJECT: 4. HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) Open the hood and disconnect the negative (-) cable on the battery. Negative battery terminal tightening torque: 3.0~4.4 lb-ft (4.0~6.0 Nm, 0.4~0.6 kgf.m) 5. Remove the six front bumper upper mounting clips. 6. Lift the vehicle to comfortable working height. TSB #: 18-01-039 Page 4 of 12 SUBJECT: 7. HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) Remove one Phillips screw and three mounting clips from front inner fender liner. Perform the procedure to both the driver and passenger side. 8. Remove the 12 mounting clips and seven 10mm bolts from the front under cover. Tightening Torque for 10mm bolt: 2.9 ~ 4.3 lb-ft (3.9 ~ 5.9 Nm, 0.4 ~ 0.6 kgf.m) 9. Remove the front under cover. TSB #: 18-01-039 Page 5 of 12 SUBJECT: HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) 10. From under the vehicle, disconnect the driver and passenger turn signal light connectors. 11. Remove the front bumper. Carefully pull the driver and passenger bumper cover corners first, and then remove the front bumper from the center. 12. Disconnect the driver and passenger headlamp connectors. TSB #: 18-01-039 Page 6 of 12 SUBJECT: HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) 13. Remove the three headlamp mounting bolts. Tightening Torque for 10mm bolt: 2.9 ~ 4.3 lb-ft (3.9 ~ 5.9 Nm, 0.4 ~ 0.6 kgf.m) Tightening Torque for 12mm bolt: 5.1 ~ 8.0 lb-ft (6.9 ~ 10.8 Nm, 0.7 ~ 1.1 kgf.m) 14. Remove the headlamp by carefully pulling it outward. 15. Remove the protective plastic film from the new headlamps. TSB #: 18-01-039 Page 7 of 12 SUBJECT: HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) 16. Install the new headlamp and reinstall all removed parts in reverse order. NOTICE When installing the driver and passenger headlamps, align the three headlamp tabs and hooks. Carefully push forward. Ensure the locking tabs are fully inserted into the hooks. NOTICE The driver side replacement headlamp assembly will not include the extension pigtail harness. The extension pigtail harness is not needed. Original Headlamp Replacement Headlamp TSB #: 18-01-039 Page 8 of 12 SUBJECT: HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) HEADLAMP AIMING ADJUSTMENT NOTICE To perform the headlamp aiming check and adjustment, a distance of 25 feet is required between the vehicle and wall or screen. Vehicle must also be on a flat surface. 1. Park the vehicle on a flat surface in front of a screen or wall. 2. Check the front and rear tires pressure to ensure it is inflated to the correct pressure (36psi). Adjust the tire pressure by inflating or deflating as necessary. 3. Measure 25 ft. from the wall and place two pieces of masking tape or two marks approximately 5.5 ft. apart from each other onto the floor. 25 ft. Approx. 5.5 ft. TSB #: 18-01-039 Page 9 of 12 SUBJECT: 4. HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) Drive the vehicle toward the two marks/tapes on the floor and align it to the center of the headlight bulb. The center point for the light bulb is the circle imprinted on the headlights. It may be difficult to see the imprinted circle, so viewing from different angles is required. 5. On the wall/screen, make two vertical marks of approximately 6ft. apart and at a height of 26.2 inches. Connect the two marks on the wall/screen using masking tape or a marker. 26.2 inches Approx. 6 ft. 6. Turn the ignition switch to the ON position and turn ON the headlamp. Confirm if the top of the beam light is at the line on the wall. If not, adjust the beam by following the procedure described in the next step. TSB #: 18-01-039 Top of Beam Light Page 10 of 12 SUBJECT: 7. HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) Insert a Phillips screwdriver into the adjusting hole and turn it clockwise or counterclockwise. Turning the screwdriver clockwise will bring the beam upward and counterclockwise will bring the beam downward. Insert Phillips Screwdriver NOTICE Perform the headlamp beam adjustment with no one sitting in the driver or passenger seat. Example Top of Beam Light Headlight beam too low and requires adjustment upward to the line on the wall which is 26.2 inches high. Headlight beam is now adjusted to the correct height and specification. TSB #: 18-01-039 Page 11 of 12 SUBJECT: HEADLAMP REPLACEMENT AND AIMING ADJUSTMENT (SERVICE CAMPAIGN T3J) For ease of adjustment for another Elantra (AD/ADa), make a mark or tape on the floor using the alignment of the wheel center cap. It is easier to align the wheel center cap than center point of the headlamp light bulb. Mark both sides of the vehicle as shown in the picture to the right. TSB #: 18-01-039 Page 12 of 12