V931901-2051304

Technical Bulletin
Model(s)
Year
Eng. Code
Trans. Code
VIN Range From
VIN Range To
e-Golf
2015 – 2016
All
All
All
All
e-Golf GP
2017 – 2019
All
All
All
All
Condition
93 19 01 February 18, 2019 2051304 Supersedes Technical Bulletin 93-18-08 (V931808) dated October 11, 2018
to add model year 2019.
High Voltage Battery - Charging Cable Cannot be Locked or Unlocked
One of the following customer concerns is present:
 The plug connector of a charging cable cannot be locked to the socket (cannot charge battery).
OR
 The plug connector of a charging cable cannot be unlocked from the socket (cannot remove plug).
If the plug connector cannot be unlocked, the following fault will be stored in the charge manager module -J966(diagnostic address BD):
 P33E800 – Charge socket A, charge connector lock mechanical malfunction
Tip:
To diagnose the lock pin with no DTC present, watch the lock pin carefully while inserting the plug of a functional
and powered charge cable into the socket. If the pin can be seen to move, but doesn’t successfully reach the
locked position, then charging will not occur.
Technical Background
Introduction of repair kit to allow replacement of the actuator separately.
Production Solution
Not applicable.
Page 1 of 6
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Note:
If applicable, please ensure any one time use part or parts are replaced in accordance with the repair manual
information in Elsa.
Replace the High-Voltage Charging Connector Lock 1 Adjuster -F498-.
 Replace the actuator -F498- (Figure 1) according to the repair manual and parts information table.
 Route repair wires and locate new connector as shown (Figure 2).
Note:
Step-by-step instructions, including important torque specifications for this repair are given in the repair manual
(ElsaPro). Be sure to refer only to NAR-version AC-DC combo socket repair instructions for correct information.
WARNING:
There is a risk of fatal injury due to high voltage. Electrocution can cause death or very serious personal
injury. Have a qualified technician de-energize the high-voltage system.
Figure 1: Repair kit actuator -F498- for North America (for use with NAR-version AC/DC Combo Socket).
Page 2 of 6
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Figure 2: Finished location of new connector and correct wire routing. Repair wires (in yellow) are shown without
tape for clarity only. The splices and wires must be properly wrapped in cloth tape part number N 10592002 for
protection in actual repair.
Page 3 of 6
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
Procedures Manual 1)
Model(s)
Year(s)
Eng. Code(s)
Trans.
Code(s)
VIN Range From
VIN Range To
e-Golf
2015 – 2016
All
All
All
All
e-Golf GP
2017 – 2019
All
All
All
All
SAGA Coding
Claim Type:
Use applicable Claim Type 1)
Damage
HST
Damage Location
(Depends on Service No.)
2051304
Not applicable
Service Number:
Code
9356
0040
Parts Manufacturer
e-Golf
SZ5
Labor Operation 3) : De-energizing high-voltage system 93100006 = 110 TU
Only model code BE1___, Model years 2015-2016
93100056 = 90 TU
Only model code BE2___, Model years 2017-2019
Labor Operation 3) : Remove and Install Charge
Connection
93531962 = 50 TU
Labor Operation 3) : Actual Time - Remove and Install
actuator repair kit, install connector
93531999 = 75 TU (Max.)
Causal Part:
000 915 651 A
Diagnostic Time 4)
GFF Time expenditure
01500000 = 50 TU max.
Road Test
01210002 = 00 TU
YES
NO
01210004 = 00 TU
Page 4 of 6
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Technical Diagnosis
01320000 = 10 TU max.
YES
Claim Comment: Input “As per Technical Bulletin 2051304” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only.
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
Required Parts and Tools
Part Description
Part No:
Quantity
12E 998 152 A
Seal kit
1
(Model years 2015-2016)
Seal kit not applicable to model years 2017-2019
Repair kit (actuator)
000 915 651 A
1
Connector housing with lock
8K0 973 704
1
Single Wires w/ contacts
000 979 025 E
2
Butt connector, watertight
000 979 940
4
Single wire seal
3C0 972 741
4
Cloth tape
N 105 920 02
0.1 Units
Tool Description
Tool No:
Torque Wrench (0.4-2 Nm)
VAS 6253A
VAS Diagnostic Tool
VAS 6150/X & VAS 6160/X with
ODIS Service with current online updates
Page 5 of 6
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Document Control Revision Table
Instance Number
Published Date
Version Number
Reason For Update
2051304/3
2/18/19
V931901
To add model year 2019.
2051304/2
10/11/18
V931808
To update part quantity in
parts table.
2051304/1
6/26/18
V931807
Original publication.
Page 6 of 6
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.