V461203 2028122

Technical Bulletin
Model(s)
Year(s)
Eng.
Code(s)
Trans.
Code(s)
VIN Range From
VIN Range To
Routan
2009-2011
All
All
All
All
Condition
46 12 03 October 26, 2012 2028122 Supersedes T.B. V461201 dated April 30, 2012 update labor operation
46365699 in warranty table.
Vibration at the Front of the Vehicle while Braking and or Front Brake Lining Life
Technical Background
This bulletin involves installing new brake linings and replacing both brake rotors as required
This bulletin applies to vehicles built after January, 01, 2009 and before May, 02, 2011.
Production Solution
New improved brake pads introduced.
Service
Diagnosis
Road test the vehicle for 5 minutes and intermittently apply the brakes.
Were there any vibrations experienced when braking?
Yes: Proceed to repair procedure.
No: Proceed to brake lining inspection.
Brake Lining Inspection
Remove both front tire and wheel assemblies, see Repair Manual Suspension, Wheels, Steering Group 44 in
ElsaWeb.
Using a Brake Lining Thickness Gauge or Brake Pad/Shoe Gauge, measure brake lining thickness.
Perform the repair procedure if the brake lining usable material, at its thinnest point, measures 4mm (0.1575 in.)
or less.
Page 1 of 3
© 2012 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Repair Procedure
Remove the front brake linings and brake disc’s, see Repair Manual, Chassis, Brake System Group 46
Mechanical Components in ElsaWeb.
Clean brake disc to hub face contact surface to ensure flat contact surface.
Install replacement brake disc’s Part No. 7B0615301C and front brake linings from kit Part No. 7B0698151F, see
Repair Manual, Chassis, Brake System Group 46 Mechanical Components in ElsaWeb.
Note:
Make sure that the audible wear indicator (if equipped) is placed toward the top when the inboard brake lining is
installed on each side of the vehicle.
If the brake linings have a protective paper on the rear face of the brake lining plate, it must be removed before
installation.
Warranty
Note:
All Routan pre and post road test and StarMOBILE time units are included in the labor operation. Therefore, no
road test or StarMOBILE time units will appear in the designated area within the warranty table.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Eng.
Code(s)
Trans.
Code(s)
VIN Range From
VIN Range To
Routan
2009-2011
All
All
All
All
SAGA Coding
Claim Type:
Use applicable Claim Type
Service Number:
1)
Damage
4636
HST
Damage Location (Depends
on Service No.)
CWM2028122
Use applicable when
indicated in ElsaWeb (L/R)
Code
0010
Parts Manufacturer
3)
Labor Operation :
Routan
USM
2)
46363699 = 20 TU
Inspect Front Brake Linings Only
Page 2 of 3
© 2012 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
3)
Labor Operation :
46365699 = 70 TU
Inspect and Install New Front Brake Linings,
Replace Both Front Brake Discs
Causal Part:
7B0698151F
Diagnostic Time
4)
GFF Time expenditure
01500000 = 00 TU max.
NO
Road Test
01210002 01210004 = 00 TU
NO
Technical Diagnosis
0132xxxx = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2028122” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
Required Parts and Tools
Part Description
Part No:
Quantity
Brake Disc
7B0615301C
AR2
Brake Lining Kit
7B0698151F
1
No special tools required.
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 3 of 3
© 2012 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.