VSE-12-14

Service Information
Workshop Equipment
Number: VSE-12-14
Subject: VW Minimum Required Jetta Hybrid Auto Shipment
AT343
Date: Sept. 17, 2012
Oct. 3, 2012: Updated to include invoice statement.
VWGoA is pleased to inform you of the automatic delivery of the Required Special Tools which are used
on the following systems of the Jetta Hybrid:
•
Hybrid System Tools
•
1.4 TSI Engine
•
7 Speed DSG Transmission.
•
In an effort to save shipping costs, we have included one tool which is used on 2.0 FSI equipped
vehicles.
Starting September 28, 2012, every VW dealer will be shipped one AT-343 Special Tool Package. Freight
F.O.B. Snap-On OEM and invoiced directly by the VW Special Tools Program (Snap-On Business
Solutions - SBS).
For dealers that wish to order additional AT-343 Special Tool Packages, please notify the VW Tools and
Equipment Program by contacting us at 800-892-9650. Additional orders will be filled with remaining stock
in the order received
Additional individual pieces of this package may be ordered from the VW Tools and Equipment program
after the automatic shipment takes place.
Shipping & billing inquires should be directed to the VW Tools and Equipment program @ (800-892-9650).
Franchise Type
Package Qty
Dealer Price USA
Dealer Price Canada*
VW
26 Tools
$3261.30
$3352.30
CDN*
VW/Audi Dual
23 Tools
$3141.90
$3232.90
CDN*
Note * Canadian prices are subject to change. USD to CAD conversion will be calculated at time of
invoicing at the current rate. Canadian pricing also accounts for importation costs from US to Canada.
Note** Tools annotated with (†) may be delayed form the supplier at time of shipping. Dealers will not be
invoiced for tools delayed by manufacture, until shipment occurs.
Page 1 of 6
ver1.3
© 2012 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
VW JETTA HYBRID PACKAGE AT-343
Hybrid System tools
Tool Description
Repair Group
(†) VAS6558A - Hybrid Test Module
Illustration
93 & GFF
Used for de-energizing, HV insulation resistance, and potential
compensation tests on the Hybrid system
VW Exclusive & VW/Audi Dual
(†) VAS5505/4 – USB to Fischer Adapter Cable
93 & GFF
Used to adapt VAS6558A to Diagnostic Tester
VW Exclusive & VW/Audi Dual
VAS6649 - Hybrid Vehicle Warning Sign,Voltage
93 & GFF
Used to identify Hybrid Vehicle Service electrical hazard area
VW Exclusive
VAS6650A - Hybrid Vehicle Warning Sign, Switch
93 & GFF
Used to warn against switching on Hybrid Vehicle during service of
HV system due to electrical hazard
VW Exclusive
(†) T10506 - Sealing Caps
93 & GFF
Used to protect HV components of Hybrid System during
disassembly
VW Exclusive & VW/Audi Dual
Page 2 of 6
© 2012
Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
(†) T10513 - Battery Supports
93
Used when installing battery frame into the Jetta Hybrid
VW Exclusive & VW/Audi Dual
(†) VAS6131/16 - Hybrid Battery Adapters
93
Used in conjunction with the VAS6131 scissor lift during the removal
and installation of the HV Battery Pack on the Jetta Hybrid
VW Exclusive & VW/Audi Dual
(†) VAS6633 - Torx Screwdriver Set, High Voltage
93
Used for the removal and installation of HV components on the Jetta
Hybrid
VW Exclusive & VW/Audi Dual
(†) T40155 - Lifting Straps
93
Used in conjunction with VAS6100 Shop Crane when replacing the
HV Battery Pack on the Jetta Hybrid
VW Exclusive & VW/Audi Dual
(†) VAS5571 - Electrical Test Adapter
Used during diagnostic test and measurements of various 2 & 3 pin
connectors
GFF & Wiring
Diagrams
VW Exclusive
VAS5565 - Electrical Test Adapter
Used during diagnostic test and measurements of various 5 pin
connectors
GFF & Wiring
Diagrams
VW Exclusive & VW/Audi Dual
Page 3 of 6
© 2012
Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
1.4 TSI Engine Tools
Tool Description
Repair Group
T40075A - Engine Support
Illustration
10, 13, & 93
Used to remove the engine in conjunction with the e-machine and
Transmission of the Jetta Hybrid
VW Exclusive & VW/Audi Dual
T10044 - Counter Hold Tool
10, 13, 15 &
30
Locking flywheel on the 1.4 TSI engine
VW Exclusive & VW/Audi Dual
T10170A - Dial Gauge Adapter
13 & 15
Used to check TDC on the 1.4 TSI engine when setting valve timing.
Also used on the 2.0 TSI engine
VW Exclusive & VW/Audi Dual
T10171A - Camshaft Clamp
15
Used for locking the camshaft when checking and adjusting valve
timing on the 1.4 TSI engines
VW Exclusive & VW/Audi Dual
T10340 - Locking Pin
13 & 15
Used for locking the crankshaft in place when adjusting the valve
timing on the 1.4 TSI engine
VW Exclusive & VW/Audi Dual
Page 4 of 6
© 2012
Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
T10358 - Engine Bracket
15
Used to support engine during installation and removal of cylinder
head on the 1.4 TSI engine used on the Jetta Hybrid
VW Exclusive & VW/Audi Dual
(†) T10516 - Counterhold Tool
10
Used during removal and installation of the V141 electric drive motor
VW Exclusive & VW/Audi Dual
7 Speed DSG Tools
Tool Description
Repair Group
T10373 - Puller
Illustration
30
Used for removing clutch on 7-speed dual clutch gearbox used in the
Jetta Hybrid
VW Exclusive & VW/Audi Dual
T10374 - Gauge Block
30
Used for determining position of release bearings on 7-speed dual
clutch gearbox
VW Exclusive & VW/Audi Dual
T10376 - Engine Bracket
30
Used for installing clutch on 7-speed dual clutch gearbox
VW Exclusive & VW/Audi Dual
T10406 - Guide Bolt
34
Used to align mechatronics unit during installation on the 7
speed dual clutch gearbox
VW Exclusive & VW/Audi Dual
T10407 - Assembly Lever
34
Used to operate the engaging lever during removal and disassembly
of the mechatronic unit
VW Exclusive & VW/Audi Dual
Page 5 of 6
© 2012
Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
T10420 - Seal Puller
35
Used to remove shaft seal of inner input shaft on dual clutch gearbox
VW Exclusive & VW/Audi Dual
(†) T10515 - Centering Mandrel
34
Used to align transmission and e-machine during transmission
installation into the Jetta Hybrid
VW Exclusive & VW/Audi Dual
2.0 TSI Tools
Tool Description
Repair Group
(†) T10497 - Engine Support
Illustration
10
Used to Remove the power-train in the Jetta Equipped with the 2.0
TSI engine
VW Exclusive & VW/Audi Dual
Page 6 of 6
© 2012
Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.