Workshop Equipme

Service Information
Workshop Equipment
Subject: Pennsylvania - Delaware VW e-Golf Dealers Tooling and
Equipment. Minimum Required Tools - Auto Shipment,
AT-415 US
Date: Sep. 20, 2018
This circular contains important information regarding e-Golf Tooling and cost savings measures for the New e-Golf
dealers in Washington State.
Information on the following topics will be covered in detail.
1.
2.
3.
4.
Rental Program - e-Golf Tooling
Loaner Program - HV Battery Lifting Tool Kits
Auto Shipment - e-Golf Tooling
Local Purchase Tooling - e-Golf Dealer Requirements
1. e-Golf Rental Program
To minimize e-Golf dealer tooling costs, the VW Special Tools & Equipment Program is proud to announce the e-Golf
Tool Rental Program. As an alternative to auto-shipment as minimum requirements, many tools required to service eGolf are available as rentals through the VW Special Tools & Equipment Program.
To rent these tools, please contact the VW Special Tools & Equipment Program by calling 800-892-9650. Prior to
renting, the dealer is required to complete a Mandatory Rental Agreement. This agreement must be filled out and
returned via fax to 800-892-9651.
Volkswagen Special Tools Rental Agreement with Terms & Conditions and pricing can be found by going to
www.tools.vw.com, selecting “Additional Resources” and clicking on “Tool Rental” in the drop down menu.
Page 1 of 9
ver1.3
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
For your convenience some of these tools have been kitted with like tools.
NOTE: When renting, please specify the exact tool number that you need, the appropriate kit will be sent in overnight
shipping. Do not provide the kit number when renting. Kit contents are subject to change based on usage.
A list of e-Golf Rental Tools and their uses can be seen below.
e-Golf Rental Tools
Description and Use
Illustration
VAS6558/11 – High Voltage Test Adapter
Used to test the high voltage battery (DC).
Part of e-Golf Rental Toolkit 1
VAS6558/12 – High Voltage Test Adapter
Used to test the high voltage battery charging device (AC).
Part of e-Golf Rental Toolkit 1
Page 2 of 9
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
VAS6558/14A – High Voltage Test Adapter
Used to test the charging socket (AC).
Part of e-Golf Rental Toolkit 1
VAS6558/15-1 – High Voltage Test Adapter
Used to check whether the HV system is de-energized.
Part of e-Golf Rental Toolkit 1
VAS6558/18A – High Voltage Test Adapter
Used in conjunction with high voltage measuring module VAS 6558A or hand held
multi-meter for checking the high voltage cables between the vehicle's charge
socket COMBO 1 (DC) and the high voltage battery in the vehicle, as well as the
cables between the charge socket COMBO 1 (DC) and the load management
system in the vehicle.
Part of e-Golf Rental Toolkit 1
VAS6558/19 – High Voltage Test Adapter
Used to test the DC charger connection (high voltage cable and pilot line) directly in
the battery.
Part of e-Golf Rental Toolkit 1
VAS6558/20 – High Voltage Test Adapter
Used in conjunction with the high voltage measuring module VAS 6558A or hand
held multi-meter for checking the high voltage cables between the vehicle's charge
socket and the high voltage charger in the vehicle.
Part of e-Golf Rental Toolkit 1
VAS6606/15 – High Voltage Test Adapter
Used in conjunction with VAS6606 to test the charge voltage for the high voltage
battery on the control unit.
Part of e-Golf Rental Toolkit 2
VAS6606/17 – High Voltage Test Adapter
Used in conjunction with VAS6606 to test the high voltage battery.
Part of e-Golf Rental Toolkit 2
VAS6606/21 – High-Voltage Test Adapter
Used to check the battery regulator on the E-vehicle control unit.
Part of e-Golf Rental Toolkit 2
VAS6606/22 – Breakout Box - Test Adapter.
Part of e-Golf Rental Toolkit 2
Page 3 of 9
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
VAS5581 – Diagnostic Test Box
Used to diagnose self-sufficient high voltage traction batteries.
Part of e-Golf Rental Toolkit 3
VAS5581/3A – Adapter Cable
Accessory for high voltage diagnosis box VAS 5581. The adapter cable is required
for diagnosis tasks on the high voltage battery.
Part of e-Golf Rental Toolkit 3
VAS5581/5 – Diagnostic Box - Adapter Cable
Used to diagnose high voltage batteries on E-Golf.
Part of e-Golf Rental Toolkit 3
VAS5581/10 – Rechargeable Battery
Used to supply power to the diagnosis box VAS 5581.
Part of e-Golf Rental Toolkit 3
Dealers who wish to purchase tools that are in the e-Golf Tool Rental Program may do so. To order, please contact
us at www.tools.vw.com or call us at (800-892-9650).
Orders will be filled through normal channels in the order received.
Dedicated rental tools and their shipping containers will not be sold and must be returned per the rental
agreement.
Page 4 of 9
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
2. Loaner Program - HV Battery Lifting Tools
As a service to e-Golf dealers, the equipment required to uncrate and lift replacement HV Batteries will be provided
as loaner tools.
There are two scenarios in which you will need the HV Battery Lifting tools:


HV Battery Replacement – HV Battery has been diagnosed as defective and requires replacement.
HV Battery Removal & Installation – HV Battery needs to be removed to service another vehicle system.
HV Battery Replacement Tool Kit: When a replacement battery is ordered through VWGoA Parts Logistics, the
tools required to remove the existing battery from the vehicle and prepare the replacement HV Battery for installation
will be kitted and shipped by truck with the replacement HV Battery. This process will take place automatically and
there is no need to contact the VW Tools and Equipment Program to request this tool kit.
Prior to shipping, you will be contacted by the HV Battery Distribution Center to complete a Mandatory Loaner
Agreement. NOTE: This agreement must be filled out and returned to the HV Battery Distribution Center before
shipping of the HV Battery can take place. The use of these tools as outlined in ELSA is critical in avoiding serious
damage to the HV Battery. Instructions and return FAX number will be provided by the HV Battery Distribution Center
at that time.
There is no cost for return shipping of this tool kit. Return shipping labels and instructions will be provided inside the
tool kit shipping container.
HV Battery Removal & Installation Tool Kit: When HV Battery R&I is required, the tools needed to set up your
VAS6131 series Scissor Lift Table to remove and install an HV Battery are available as loaner tools through the VW
Tools and Equipment Program. To Request these tools, please contact the VW Tools and Equipment Program @
800-892-9650. NOTE: Dual Franchises and dealers who have purchased the VAS6131/10 and VAS6131/13 should
not need this kit as it is comprised of components from each. There is no cost for outgoing or return shipping to
dealers. Return shipping labels and instructions will be provided inside the tool kit shipping container.
Loaner Terms & Conditions can be found by going to www.tools.vw.com, selecting “Additional Resources” then
clicking on “Tool Rental” in the drop down menu.
Dealers who wish to purchase HV Battery Lifting tools may do so. To order, please contact us at www.tools.vw.com
or call us at (800-892-9650). All orders will be filled through normal channels in the order received.
Dedicated loaner tools and their shipping containers will not be sold.
The HV Battery Lifting kit must be returned within the time defined in the terms of the loaner agreement, in good, clean, serviceable condition. Tool kits will be inspected
for content, cleanliness and serviceability. Tools not meeting the proper criteria will be invoiced to the borrowing dealer accordingly. If a complete tool kit is not returned,
the borrowing dealer will be invoiced a flat fee of $3299.00 as indicated in the Mandatory Loaner Agreement.
Page 5 of 9
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
The contents of the HV Battery Lifting Tool Kit can be found in the table below.
HV Battery Replacement Tool Kit
T10528 – Suspension Device
Used in conjunction with existing components from support bracket 10222 A and workshop crane VAS 6100 to lift HV battery.
T10528/7-10 – Supplement for Suspension Device
Used in conjunction with T10528 when lifting HV Battery.
T10542A – Adapter
Used to transporting the High Voltage (HV) battery in conjunction with lifting tackle
3033.
T10543 – Suspension Device
Used for removing and installing HV battery modules.
VAS6131/10 & VAS6131/13 Components
Used to properly support HV Battery during removal and installation using the
VAS6131 Scissor Lift Table.
Items included: 5 ea-VAS6131/10-1, 5 ea-VAS6131/10-4, 5 ea-VAS6131/10-5,
2 ea-VAS6131/10-11, 3 ea-VAS6131/13-2.
NOTE: These tools are included in the HV Battery Replacement Tool Kit.
These tools are exclusively the contents of the HV Battery R&I Tool
Kit.
NOTE: Tools included in the HV Battery Loaner Program are designed to be used with existing Dealer Minimum
Required Tooling. If you do not have the following Minimum Required Tools you will need to purchase prior to
performing an HV Battery replacement.



VAS6131, VAS6131A or VAS6131B Scissor Lift Table – Requirement is 1. Please ensure your VAS6131
series Scissor Lift Table is serviceable prior to HV Battery replacement.
10-222A – Requirement is main support beam of 10-222A kit.
10-222A/7 Component of 10-222A - Requirement is 4. Please ensure you have four 10-222A/7 prior to HV
Battery replacement.
Page 6 of 9
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
3.
e-Golf Minimum Required Tool Auto Shipment AT-415
VWGoA would like to inform you of the release and automatic delivery of required Special Tools which are used on
the new e-Golf.
Additional individual pieces of this package may be ordered from the VW Tools and Equipment program after the
automatic shipment takes place.
For shipping & billing inquiries, please contact the VW Tools and Equipment Program @ 800-892-9650.
Franchise Type
Package Qty
Dealer Price USA
VW
15 Tools
$2,599.80
VW AT-415
Tool Description
Illustration
10-222A/10 – Engine Support - Bracket w/Spindle and hook
Used to support battery transportation. 4 pieces needed per dealer
e-Golf Dealers
This tool has been delayed by the manufacturer and will be released at later
date.
VAS5579 – 8-Pin DSO / Test Instrument Adapter
Used to test various electrical signals of components.
e-Golf Dealers
VAS5583 – 10 Pin DSO / Test Instrument Adapter
Used to test various electrical signals of components.
e-Golf Dealers
VAS6558/9-5 – High Voltage Test Adapter
Used for taking measurements on the high voltage system (adapter
cable to VAS 6558/9-4)
e-Golf Dealers
Page 7 of 9
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
Tool Description
Illustration
VAS6558/9-6 – Hybrid Test Module - Test Adapter HVA280
Used to check that the high voltage system is free of voltage.
e-Golf Dealers
VAS6558/16 – High Voltage Test Adapter
Used to measure the insulation resistance in the battery (traction network
connection) and the traction network cable as well as testing the pilot line.
e-Golf Dealers
VAS6786 – Warning Sign -"Battery"
Used to warn of the working and storage area of high voltage batteries.
e-Golf Dealers
VAS6871 – Warning Sign - "Do Not Insert"
The warning sign that reads "Do not insert". Used to secure against plugging in the
charging adapter when working on the high voltage systems.
e-Golf Dealers
VAS6881 – Warning Sign - "Do Not Enter"
Used on high-voltage cordon - No unauthorized access.
e-Golf Dealers
VAS6882 – Warning Sign - "No fire"
Used on high-voltage cordon - No fire, naked flames or smoking.
e-Golf Dealers
VAS6884 – High-Voltage Cordon
Used to cordon off HV work station, quarantine location and vehicles that cannot be
disconnected from power supply.
e-Golf Dealers
VAS6886 – Temperature gauge (infrared)
Used for thermal testing (surface) of lithium-ion batteries.
e-Golf Dealers
Page 8 of 9
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Service Information
T10541 – Seal Installer (Thrust Piece)
Used for installing oil seal to flange shaft
e-Golf Dealers
3282/71 – Adjusting Plate
Used to adjust the gearbox support 3282 when removing and installing the threephase drive.
e-Golf Dealers
T40262 – Service Disconnect Lock
Used to prevent high-voltage system being switched on inadvertently.
e-Golf Dealers
Page 9 of 9
© 2018 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this
document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.