Odyne Service Bu

SERVICE BULLETIN
System
Date of Issue
Bulletin Number
Odyne Systems
06/28/2019
0029E
Bulletin Type
☒ Field Service Action
☐ Technical Service Bulletin
☐ Technical Service Advisory
Title: INSTALLATION OF DRIVESHAFT LOOP
Issue: In case of u-joint or driveline failure, driveshaft
loop limits movement of PTO driveshaft.
Applies To:
3FRYX7FE6CV353240
3FRYX7FE6CV353237
3FRYF7FEXCV353244
3FRYX7FL2DV026110
3FRYX7FE8CV353241
3FRYX7FEXCV353242
3FRYX7FEXCV353239
3FRYX7FE8CV353238
3FRYX7FE2CV353235
3FRYX7FE0CV353234
3FRYF7FE3CV353246
3FRYF7FE1CV353245
1HTMMAAN8EH068239
1HTMMAAN4EH068240
1HTMMAAN6EH068241
1HTMMAAN8EH068242
1HTMMAAN9EH068234
1HTWGAAR7EH095922
1HTWGAAR9EH095923
1HTWGAAR5EH105251
1HTWGAAR9EH105253
1HTWGAAR9CJ547228
1HTWGAAR7EH105252
3HAWGSTT2HL672529
3ALACYDT6EDFV2462
1FVACXDTXHHJH3093
1FVACXFCXJHJM8931
1FVACXFC1JHJM8932
1FVACXFC7JHJM9065
1FVACYDT8FHGJ5833
1FVACYDTXFHGJ5834
1FVACYDT1FHGJ5835
3HAMKAAR5FL111908
1FVACYDT7FHGD3350
1FVACYDT9FHGD3351
1FVACYDT0FHGD3352
1HTMMAAN09H130576
1HTMMAAN09H130577
2NP3KJ8X8JM491025
2NP2HJ8X4KM617604
2NP2HJ8X6KM617605
2NP2HJ8X8KM617606
2NP2HJ8XXKM617607
1FVACYDT4BDAY7502
1FVACYDT6BDAY7503
1FVACYDT7FHGE2548
1FVACYDT9FHGE2549
2NKHHJ8X6JM196063
3FRYF7FE8CV353243
3FRYF7FL8DV026101
3FRYF7FLXDV026102
3FRYX7FL5DV026103
3FRYX7FL7DV026104
3FRYX7FL9DV026105
3HAWGSTT9HL672530
3HAWGSTT0HL672531
3HAWGSTT2HL672532
3HAWGSTT4HL672533
3HAWGSTT2HL672692
3HAWGSTT1HL672537
1FVACYDT2FHGF2906
1FVACYDT4FHGF2907
1FVACYDT0FHGD3349
3HAMMMMNXFL522970
3HAMMMMN3FL522969
1FVHG5CY9FHGE5871
2NKHHJ8X7GN491214
2NKHHJ8X5HM147303
2NKHHJ8X7HM147304
1FVACXDT3FHGT1383
1FVHG3DV6FHGE0054
1FVHG3DV4FHGE0053
The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do
the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. Warranty Policy documentation determines Warranty coverage unless stated otherwise in the TSB article. The information in
this Technical Service Bulletin (TSB) was current at the time of printing. Odyne Systems, LLC reserves the right to supersede this information with
updates. The most recent information is available through Odyne on-line technical resources.
Page |1
DRIVESHAFT LOOP INSTALL
00029E
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SERVICE BULLETIN
3FRYX7FL0DV026106
3FRYX7FL2DV026107
3FRYX7FL4DV026108
3FRYX7FL6DV026109
3HAWGSTT3HL672538
3ALACYDTXEDFV2464
1FVACYDT7EHFV5672
1FVACXDT6HHJH3091
1FVHG5CY0FHGE5872
3FRYF7FL1DV061076
3FRYF7FLXDV061075
3FRYF7FL6DV061073
1FVAC5FE4JHJH7973
1FVAC5FE6JHJH7974
1FVAC5FE8JHJH7975
1FVAC5FEXJHJH7976
3ALACXDT6EDFX9591
3HAZZMMR2JL594877
1HTMMMMRXKH554319
3FRXF7FK6CV431150
1FVACXDT8HHJE2649
1FVACXDT6HHJE2648
1HTMMAAR4AH176726
1HTWGAZR3FH617144
1HTZZAAR8CH549387
1HTMMAARX9H133102
3HAMMAAN7CL456652
1HTZZAAR9CH549415
3FRYF7FL4DV061072
2NKHHJ8X4EM418900
2NKHHJ8X1EM418899
1HTJTSKR9EH052340
3HAWCAAR8FL690012
1FVACXDT4EHFZ4035
1FVAC5FE1JHJH7977
1FVAC5FE3JHJH7978
1FVHG3DV8FHGE0055
3HAMMAAR2DL233150
1FVHG3FE1JHJW7915
1FVHG3FE3JHJW7916
1HTMMAAR1AH271521
1HTMMAAN0CH081788
1HTMMAAN5EH073771
1HTMMAAN7EH073772
1HTMMAAN9EH073773
1HTMMAAN0EH073774
1HTMMAANXFH526106
1HTMMAAR3FH526161
1HTMKSTN4HH732811
3HAMKSTN5JL578402
1HTEUMMN3KH717118
3HAMKAARXFL127540
1FVACYCY0EHFX1130
1FVACXDT0FHGJ3519
1FVACXDT7FHGJ3520
3FRXF7FG5FV671211
1FVACXDT0EHFU8251
1FVACXDT8EHFU8241
1FVHG3FE5JHJW7917
1FVHG3FE7JHJW7918
3HAWNAZT6FL560823
3HAWNAZT8FL560824
1HTWDAAR19J125195
1HTWDAARX9J120867
1HTMMAAN2EH073775
1HTMMAAN6EH029178
1HTMMAAN0EH068235
1HTMMAAN2EH068236
1HTMMAAN4EH068237
1HTMMAAN6EH068238
3HAMKAAR3FL127542
1FVACYCY8FHGE8002
3FRXF7FJ6FV679474
1HTWGAZT0FH518065
1FVACXCY3FHGE4465
3ALACYDT8EDFV2463
1HTMKAZRXEH783343
3HAMMAAN5GL744336
1FVHCYCY1FHGG7828
1FVHCYCYXFHGG7827
3BKJHM7X7HF581538
3BKJHM7X5HF581408
1HTWXAHT58J652843
1FUYDZYB3PH496580
1FVACXDT9EHFT2453
3HAMKAZN5EL013882
Special Tools or Software Required:
Where Available
Type of Tool
Equipment Description
5/8 socket
11/16 wrench
10mm socket
T10 torx
External torx E6
15mm socket
Action:
Remove Driveline from Traction Motor. Install updated Driveline Loop
The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do
the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. Warranty Policy documentation determines Warranty coverage unless stated otherwise in the TSB article. The information in
this Technical Service Bulletin (TSB) was current at the time of printing. Odyne Systems, LLC reserves the right to supersede this information with
updates. The most recent information is available through Odyne on-line technical resources.
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DRIVESHAFT LOOP INSTALL
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SERVICE BULLETIN
Before Starting Procedure: Disconnect hybrid Battery, remove key from ignition and store in a
safe place.
Service Procedure:
Reference: The diagram’s below shows the relative positions of the Odyne PTO (Power Take Off),
Driveline, Plates, Hub, and Motor. Parts vary based off model year and production release.
Driveshaft Loop
Lovejoy Set screws
OEM
Hardware
Motor
30253
G2V1-G2V5
The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do
the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. Warranty Policy documentation determines Warranty coverage unless stated otherwise in the TSB article. The information in
this Technical Service Bulletin (TSB) was current at the time of printing. Odyne Systems, LLC reserves the right to supersede this information with
updates. The most recent information is available through Odyne on-line technical resources.
Page |3
DRIVESHAFT LOOP INSTALL
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SERVICE BULLETIN
Driveshaft Loop
Pillow Bearing
(Optional)
Lovejoy Set screws
Dampened Driveshaft
(Optional)
Splined hub
(Optional)
Grease Zerk
location
(Optional)
Motor
G2V6 –Current Production
The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do
the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. Warranty Policy documentation determines Warranty coverage unless stated otherwise in the TSB article. The information in
this Technical Service Bulletin (TSB) was current at the time of printing. Odyne Systems, LLC reserves the right to supersede this information with
updates. The most recent information is available through Odyne on-line technical resources.
Page |4
DRIVESHAFT LOOP INSTALL
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SERVICE BULLETIN
Driveline Removal / Driveline Loop & Driveline Shaft Install
1. Remove existing 8 cap screws from Remy motor face.
2.
a. G2V1-G2V5
Install lock washers (30244) on cap screws OEM Cap screws (3) & 30253 (5). Add Blue Loctite to
all fasteners and set them aside ready for install. Take your driveline loop (40712) have it ready.
b. G2V6-CURRENT PRODUCTION
Install lock washers (30244) on cap screws (30245 & 30252). Add Blue Loctite to all fasteners
and set them aside ready for install. Take your stack plate assembly, stack ring (40703), and
driveline loop (40712) have them ready. Place your spline on the hub to the spline of the motor on
your bearing/hub assembly. Seat the ring, and plate to motor when the spline engages. Start
your bottom three fasteners on the plate to hold the assembly in place, take note of the grease
Zerk, point the Zerk where it is accessible. Start the cap screws (30245) and just tighten slightly,
leaving clearance, and room to move it accordingly for the other fasteners.
3.
a. G2V1-G2V5
Place your driveline loop bracket in front of the motor and finger tighten the fasteners (30253)
until all of our fasteners are started around the drive loop. (Driveline Loop configuration changes
per application) If you need to rotate the loop accordingly to accommodate for frame/routing
demands it is permissible.
The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do
the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. Warranty Policy documentation determines Warranty coverage unless stated otherwise in the TSB article. The information in
this Technical Service Bulletin (TSB) was current at the time of printing. Odyne Systems, LLC reserves the right to supersede this information with
updates. The most recent information is available through Odyne on-line technical resources.
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DRIVESHAFT LOOP INSTALL
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SERVICE BULLETIN
OEM HARDWARE
30253
b. G2V6-CURRENT PRODUCTION
Place your driveline loop bracket in front of the bearing plate and finger tighten the fasteners
(30252) until all fasteners are started. (Driveline Loop configuration changes per application) If
you need to rotate the loop accordingly to accommodate for frame/routing demands it is
permissible.
The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do
the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. Warranty Policy documentation determines Warranty coverage unless stated otherwise in the TSB article. The information in
this Technical Service Bulletin (TSB) was current at the time of printing. Odyne Systems, LLC reserves the right to supersede this information with
updates. The most recent information is available through Odyne on-line technical resources.
Page |6
DRIVESHAFT LOOP INSTALL
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SERVICE BULLETIN
30252
30245
4. Torque the fasteners to 10 foot pounds in a cross torque pattern. (ALL VERSIONS)
The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do
the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. Warranty Policy documentation determines Warranty coverage unless stated otherwise in the TSB article. The information in
this Technical Service Bulletin (TSB) was current at the time of printing. Odyne Systems, LLC reserves the right to supersede this information with
updates. The most recent information is available through Odyne on-line technical resources.
Page |7
DRIVESHAFT LOOP INSTALL
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SERVICE BULLETIN
5. Verify that the assembly spins freely. Once you have verified that your assembly moves freely,
finish torque the fasteners in a cross pattern (referenced previously) to 22 ft. pounds. You are
now ready to install your drive shaft.
6. Reinstall the driveline using bolts (30187) and washer (30189) and nut (30188) on the PTO
flange. Apply red Loctite to the bolt threads and torque to 37ft-lbs.
7. Reinstall the driveline using bolts (30247) and washer (30189) on the Hub/back fasteners of the
driveline. Apply red Loctite to the bolt threads and torque to 37ft-lbs.
8. Check driveline for movement/typical mechanical wear. Please reach out to your Odyne service
representative for additional assistance or parts.
You have now completed your Driveline Loop install
Test Truck and Return Parts
1. Test the truck to make sure everything works properly in driving mode, and when stationary with
ePTO running the hydraulic pump or air compressor.
The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do
the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. Warranty Policy documentation determines Warranty coverage unless stated otherwise in the TSB article. The information in
this Technical Service Bulletin (TSB) was current at the time of printing. Odyne Systems, LLC reserves the right to supersede this information with
updates. The most recent information is available through Odyne on-line technical resources.
Page |8
DRIVESHAFT LOOP INSTALL
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SERVICE BULLETIN
Parts Required:
Part Number
Shop Supply
40712
30244
30253
90052
Description
Blue Loctite
Driveline Loop
WASHER,SPLIT LOCK M10, SS
SCREW,CAP, M10-1.5X35, SS
Driveline Loop Hardware
Quantity
1
1
5
5
1
Warranty Information:
Code
Description
Time
00029E
Installation of Driveshaft Loop
1.0
Odyne Service Support Resources:
To request technical assistance, contact [email protected].
To request parts, contact [email protected].
The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do
the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in
proper vehicle service. Warranty Policy documentation determines Warranty coverage unless stated otherwise in the TSB article. The information in
this Technical Service Bulletin (TSB) was current at the time of printing. Odyne Systems, LLC reserves the right to supersede this information with
updates. The most recent information is available through Odyne on-line technical resources.
Page |9
DRIVESHAFT LOOP INSTALL
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Doc Rev 06.28.19