T-SB-0141-18_Rev
Service Bulletin Details
Public Details for: T-SB-0141-18_Rev
Tsb: revision notice june 19, 2019 rev1: ? The parts information section has been updated. Any previous printed versions of this bulletin should be discarded. Some 2011 ? 2018 model year sienna vehicles may exhibit a condition where the pow
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T-SB-0141-18 Rev1 November 26, 2018 Power Slide Door Cable Replacement Service Category Vehicle Exterior Section Door/Hatch Market USA Applicability YEAR(S) MODEL(S) 2011 - 2018 Sienna ADDITIONAL INFORMATION REVISION NOTICE June 19, 2019 Rev1: The Parts Information section has been updated. Any previous printed versions of this bulletin should be discarded. Introduction Some 2011 – 2018 model year Sienna vehicles may exhibit a condition where the power slide door cable becomes separated, causing the power slide door to become inoperative. Follow the Repair Procedure in this bulletin to reduce this condition. Warranty Information OP CODE DESCRIPTION TIME OFP T1 T2 BD1814 R & R Power Sliding Door Cable (One Side) 0.8 72 12 Combo A Opposite Side 0.7 85015-08010 85016-08010 APPLICABLE WARRANTY This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. © 2019 Toyota Motor Sales, USA Page 1 of 11 T-SB-0141-18 Rev1 November 26, 2018 Page 2 of 11 Power Slide Door Cable Replacement Parts Information PART NUMBER PREVIOUS NEW 85015-08010 04009-02108 PART NAME QTY Cable Sub-Assy, Power Slide Door, RH 1 Molding, Slide Rail End, RH 1 Cable Sub-Assy, Power Slide Door, LH 1 Molding, Slide Rail End, LH 1 04009-02308 85016-08010 04009-02208 04009-02408 Required Tools & Equipment SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY Plastic Pry Tool Kit* 00002-06020-01 1 *Essential SST. NOTE Additional SSTs may be ordered by calling 1-800-933-8335. Repair Procedure NOTE Right-hand door disassembly and assembly is shown. Left-hand door disassembly and assembly is similar. Disassembly 1. Deactivate the power slide door system by switching the power slide door main switch to the OFF position. Figure 1. 1 NOTE The orange mark on the switch should NOT be visible when the switch is OFF. 2 1 OFF 2 ON © 2019 Toyota Motor Sales, USA T-SB-0141-18 Rev1 November 26, 2018 Page 3 of 11 Power Slide Door Cable Replacement Repair Procedure (continued) Disassembly (continued) 2. Using a molding remover, disengage the claw and two clips, disconnect the power window switch electrical connector, and remove the rear door armrest base panel. Figure 2. 1 1 Molding Remover Claw Clip 3. Disengage the 17 clips and remove the rear door trim board sub-assembly. Figure 3. © 2019 Toyota Motor Sales, USA T-SB-0141-18 Rev1 November 26, 2018 Power Slide Door Cable Replacement Repair Procedure (continued) Disassembly (continued) 4. Remove the clip and the rear door glass weatherstrip inner with slide door window garnish. Figure 4. 5. Disengage the claw and two clips and remove the slide rail end molding. Figure 5. NOTE Open the rear quarter glass to access the slide rail end molding. Claw Clip © 2019 Toyota Motor Sales, USA Page 4 of 11 T-SB-0141-18 Rev1 November 26, 2018 Power Slide Door Cable Replacement Repair Procedure (continued) Disassembly (continued) 6. Remove the power slide door cable assembly. A. Remove the bolt, depress the two tabs, and remove the No. 2 center bracket from the slide door cable assembly. Figure 6. B. Remove the two bolts, depress the two tabs, and remove the No.1 center bracket from the slide door cable assembly. Figure 7. C. Remove the two bolts from the slide door center hinge. Figure 8. NOTICE Be careful to not scratch or damage surrounding painted surfaces while removing. © 2019 Toyota Motor Sales, USA Page 5 of 11 T-SB-0141-18 Rev1 November 26, 2018 Power Slide Door Cable Replacement Repair Procedure (continued) Disassembly (continued) D. Remove the three bolts from the upper cable guide. Figure 9. E. Route the cable ends through the opening in the slide door. F. Remove the three screws from the slide door cable assembly. Figure 10. G. Remove the power slide door cable assembly. © 2019 Toyota Motor Sales, USA Page 6 of 11 T-SB-0141-18 Rev1 November 26, 2018 Power Slide Door Cable Replacement Repair Procedure (continued) Installation 1. Install the NEW power slide door cable assembly. A. Route the cable ends through the slide door. Figure 11. B. Install the three bolts to the upper cable guide. Torque: 7.1 N*m (72 kgf*cm, 63 in*lbf) C. Install the two bolts to the slide door center hinge. Figure 12. Torque: 7.1 N*m (72 kgf*cm, 63 in*lbf) NOTE Ensure that the cables are NOT crossed AFTER installation. NOTICE Be careful to not scratch or damage surrounding painted surfaces during installation. D. Engage the two tabs on the cable end to the No. 1 center bracket, clip the cable guide to the No. 1 center bracket, install the two bolts, and install the No. 1 center bracket. Figure 13. Torque: 7.5 N*m (76 kgf*cm, 66 in*lbf) NOTICE Ensure proper cable routing AFTER installation. © 2019 Toyota Motor Sales, USA Page 7 of 11 T-SB-0141-18 Rev1 November 26, 2018 Power Slide Door Cable Replacement Repair Procedure (continued) Installation (continued) E. Engage the two tabs on the cable end to the No. 2 center bracket, install the bolt, and install the No. 2 center bracket. Figure 14. Torque: 7.5 N*m (76 kgf*cm, 66 in*lbf) F. Disengage the five tabs and remove the protective cover from the cable spool. Figure 15. NOTE Take care to prevent the spool from separating from the housing after the protective cover is removed. © 2019 Toyota Motor Sales, USA Page 8 of 11 T-SB-0141-18 Rev1 November 26, 2018 Page 9 of 11 Power Slide Door Cable Replacement Repair Procedure (continued) Installation (continued) G. Install the cable spool onto the power slide door motor and install the three screws. Figure 16. NOTE Take care to prevent the spool from separating from the housing while installing the spool to the motor assembly. Torque: 1.4 N*m (14 kgf*cm, 12 in*lbf) 2. Test the power slide door operation. A. Temporarily activate the power slide door system by switching the power slide door main switch to the ON position and test for proper operation. Figure 17. 1 NOTE The orange mark on the switch should be visible when the switch is ON. 2 B. Deactivate the power slide door system by switching the power slide door main switch to the OFF position, after testing for proper operation. NOTE 1 OFF 2 ON The orange mark on the switch should NOT be visible when the switch is OFF. © 2019 Toyota Motor Sales, USA T-SB-0141-18 Rev1 November 26, 2018 Power Slide Door Cable Replacement Repair Procedure (continued) Installation (continued) 3. Engage the claw and two clips and install the slide rail end molding. Figure 18. Claw Clip 4. Engage the clip to install the rear door glass inner weatherstrip with slide door window garnish. Figure 19. © 2019 Toyota Motor Sales, USA Page 10 of 11 T-SB-0141-18 Rev1 November 26, 2018 Page 11 of 11 Power Slide Door Cable Replacement Repair Procedure (continued) Installation (continued) 5. Engage the 17 clips and install the rear door trim board. Figure 20. 6. Connect the power window switch connector. 7. Engage the claw and two clips and install the rear door armrest base upper panel. Figure 21. Clip Claw 8. Enable the power slide door system by switching the power slide door main switch to the ON position. NOTE The orange mark on the switch should be visible when the switch is ON. © 2019 Toyota Motor Sales, USA