ST-233-2019-08-1

VOLVO CAR
SERVICE AND PARTS BUSINESS
Special Tools Bulletin
TITLE:
Newsletter 100: Mandatory Tools
NO:
233
ISSUE DATE:
CAR MARKET:
2019-05-09
STATUS DATE:
United States and
Canada
2019-08-13
Page 1 of 5
“Right first time in Time”
All tools have been classified as required, and will be allocated and billed to all U.S. and Canadian
retailers by Volvo.
All tool allocations and tool orders are being handled by the Volvo Parts Operations and the Volvo
Parts Distribution Centers.
Overview of content: Kit 33300326
Part Number
9513130
9513131
9814253
9997711
9997713
9997714
9997717
9997718
9997719
9997722
9997723
9997730
Description
Adaptor
Adaptor
Nipple
Mandrel
Mandrel
Mandrel
Counter Hold*
Counter Hold*
Counter Hold*
Mandrel
Gauge
Plug*
* These tools have updated model/engine applications.
Service
Personnel:
Read and
initial
SERVICE
MANAGER
PARTS
MANAGER
WORKSHOP
FOREMAN
SERVICE TECHNICIANS
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2019 VOLVO CAR USA, LLC
Special Tools Bulletin 233
Adapter
VCU1 ECU-adapter, 519A.
Tool standard
Tool group
Tool bulletin
Model
C2
39
421
D420T2, D420T2, B4204T28,
B4204T34, B4204T35, B4204T39,
B4204T46, B4204T48, B4204T49,
B4204T22 and B4204T25
Tool board
39
Weight
524 grams / 1.2 lbs
Material
Mix of plastics and metals
Country of origin Sweden, SE
Adapter
Used for the Extended Accessory Module (ESM) or
Extended Accessory Module Reverse (ESMR). These
modules are mounted in PHEV vehicles or BEV (519A/
V331).
Tool standard
Tool group
Tool bulletin
Model
C2
39
421
S60, S90, S90L, V60, V90, XC60,
XC90
Tool board
39
Weight
170 grams / 0.4 lbs
Material
Mix of plastics and metals
Country of origin Sweden, SE
Nipple
Nipple for air suspension.
Tool standard
Tool group
Tool bulletin
Model
C1
72
420
Vehicles equipped with air suspension
with standard air filling tool.
Tool board
72
Weight
200 grams / 0.5 lbs
Material
Brass
Country of origin Germany
9814253 WILL BE SENT OUT SEPARATELY!
Page 2 of 5
2019-08-13
Special Tools Bulletin 233
Mandrel
Drive shaft sealing left, 519A.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
C1
46
420
Gearbox AW8G55
46
410 grams / 1 lb
POM
Poland, PL
Mandrel
Drive shaft sealing left, 619A.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
C1
46
420
Gearbox AW8G30
46
500 grams / 1.1 lbs
POM
Hungary, HU
Mandrel
Drive shaft sealing right, 619A.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
2019-08-13
C1
46
420
Gearbox AW8G30
46
705 grams / 1.6 lbs
POM
Poland, PL
Page 3 of 5
Special Tools Bulletin 233
Counter hold
Mounting strap to water pump (belt elastic), 519A.
Tool standard
Tool group
Tool bulletin
Model
C1
21
420
XC90 and XC60 with B420T2,
B420T8, D420T2 and D420T8
engines. VED Gen3.
Tool board
21
Weight
65 grams / 0.2 lbs
Material
Steel S235JR and polyester/nylon
Country of origin Sweden, SE
Counter hold
Tool for tension roller, auxiliary roller, 519A.
Tool standard
Tool group
Tool bulletin
Model
C1
21
420
XC90 and XC60 with B420T2,
B420T8, D420T2 and D420T8
engines. VED Gen3.
Tool board
21
Weight
810 grams / 1.8 lbs
Material
Steel, PVC, nylon cord, aluminium
Country of origin Sweden, SE
Counter hold
Counter hold to torque the screw to the vibration damper,
519A.
Tool standard
Tool group
Tool bulletin
Model
C1
21
420
XC90 and XC60 with B420T2,
B420T8, D420T2 and D420T8
engines. VED Gen3.
Tool board
21
Weight
760 grams / 1.7 lbs
Material
Steel, PA66
Country of origin Sweden, SE
Page 4 of 5
2019-08-13
Special Tools Bulletin 233
Mandrel
Removal of clamping pin (oil pump), 519A.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
C1
21
420
XC40 with B3154TX engines
21
430 grams / 1 lb
Steel
Sweden, SE
Gauge
Measurement of the wear of the brake pads.
Tool standard
Tool group
Tool bulletin
Model
Tool board
Weight
Material
Country of origin
C1
51
420
All models
51
400 grams / 0.9 lbs
Stainless steel
Hungary, HU
Plug
Suction cup to be used with filling equipment to check the
valve sealing, 519A.
Tool standard
Tool group
Tool bulletin
Model
C1
21
420
For all models with VED B4204TX
and D4204TX
Tool board
21
Weight
180 grams / 0.4 lbs
Material
Part 1 PU, part 2 nickel-plated brass,
part 3 PVC
Country of origin Sweden, SE
2019-08-13
Page 5 of 5