T-SB-0112-19

T-SB-0112-19
August 19, 2019
Clutch Pedal Squeak/Creak Noise
Service
Category
Drivetrain
Section
Clutch
Market USA
Applicability
YEAR(S)
MODEL(S)
2005 - 2019
Tacoma
ADDITIONAL INFORMATION
SUPERSESSION NOTICE
The information contained in this bulletin supersedes Service Bulletin No. T-SB-0186-12.
 Applicability has been updated to include 2018 and 2019 model year Tacoma vehicles.
 The entire bulletin has been updated.
Service Bulletin No. T-SB-0186-12 is obsolete and any printed versions should be discarded.
Introduction
Some 2005 – 2019 model year Tacoma vehicles equipped with a manual transmission may
exhibit a squeak or creak noise from the clutch pedal when it is depressed or released. Follow the
Repair Procedure in this bulletin to address this condition.
Warranty Information
OP CODE
DESCRIPTION
TC1400
R & R Clutch Pedal Sub-assembly,
Clutch Master Cylinder Assembly, and
Clutch Reservoir Hose
TIME
OFP
T1
T2
1.2
31311-04010
31311-04011
31311-04012
31311-04020
91
14
APPLICABLE WARRANTY
 This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for
36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
 Warranty application is limited to occurrence of the specified condition described in
this bulletin.
© 2019 Toyota Motor Sales, USA
Page 1 of 4
T-SB-0112-19
August 19, 2019
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Clutch Pedal Squeak/Creak Noise
Parts Information
PART NUMBER
PART NAME
QTY
31420-60032
Clutch Master Cylinder Assembly
1
31311-04010
31311-04011
31311-04012
31311-04020
31311-04021
Clutch Pedal Sub-assembly
1
31434-04010
31434-60010
Clutch Reservoir Hose
1
Clutch Pedal Sub-assembly Bushing
1
PREVIOUS
NEW
31420-04010
31420-04011
31420-04020
31420-60031
90389-06055
NOTICE
Previous part numbers are NOT compatible with the NEW clutch pedal assembly. Ensure ALL
NEW part numbers are utilized when performing the repair in this bulletin.
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Union Nut Wrench 10 mm
09023-00101
1
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
REQUIRED TOOLS & MATERIAL
PART NUMBER
QTY
Body Grease W
08887-02007
1
MP (Multi-Purpose) Grease
–
As Needed
Brake Fluid: SAE J1703 or FMVSS No. 116 DOT 3
–
As Needed
© 2019 Toyota Motor Sales, USA
T-SB-0112-19
August 19, 2019
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Clutch Pedal Squeak/Creak Noise
Repair Procedure
1. Confirm the condition.
Is there a squeak or creak noise from the clutch pedal assembly when it is depressed
or released?

YES — Continue to step 2.

NO — This bulletin does NOT apply. Continue diagnosis using the applicable
Repair Manual.
NOTE
Make sure the noise is coming from the clutch pedal assembly and NOT from other components
related to the clutch system.
© 2019 Toyota Motor Sales, USA
T-SB-0112-19
August 19, 2019
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Clutch Pedal Squeak/Creak Noise
Repair Procedure (continued)
2. Replace the clutch pedal, clutch master cylinder assembly, and the clutch master
cylinder hose.
NOTE
 Apply body grease W where the clutch master cylinder clevis and clutch pedal meet (see callout 1).
 Apply MP grease to the shaft collar and turnover spring contact surfaces as shown in the Repair
Manual (see callouts 2 – 6).
Refer to TIS, applicable model and model year Repair Manual:

2005 Tacoma:
Drivetrain – Clutch – “Clutch Pedal Sub-Assy: Replacement”

2006 / 2007 / 2008 / 2009 / 2010 / 2011 / 2012 / 2013 / 2014 / 2015 / 2016 /
2017 / 2018 / 2019 Tacoma:
Drivetrain – Clutch – “Clutch: Clutch Pedal: Removal”

2006 / 2007 / 2008 / 2009 / 2010 / 2011 / 2012 / 2013 / 2014 / 2015 / 2016 /
2017 / 2018 / 2019 Tacoma:
Drivetrain – Clutch – “Clutch: Clutch Pedal: Installation”
Figure 1.
1
3
2
6
4
5
6
1
Apply Body Grease W Where the Clutch Master
Cylinder and Clutch Pedal Meet
5
Install Bushing on Clutch Pedal Sub-assembly
Compression Spring Insert
2
Apply MP Grease to Clutch Pedal Shaft Collar
6
Apply MP Grease to Clutch Pedal
Sub-assembly and Compression Spring
3
Apply MP Grease to the Two Bushings
4
Apply MP Grease to Clutch Pedal Spring Holder
and Clutch Pedal Support
3. Test-drive the vehicle to confirm the condition no longer exists.
© 2019 Toyota Motor Sales, USA