122-C4E2N-09
Service Bulletin Details
Public Details for: 122-C4E2N-09
Instructions for retrofitting the sport design package on my18 and my19 cayenne vehicles.
Models from 2019
2019 PORSCHE CAYENNE |
Models from 2018
2018 PORSCHE CAYENNE |
Installation and Conversion Instructions Cayenne (9YA) 16/18 ENU 6699 6 SportDesign Package (2D4) Revision: This bulletin replaces bulletin Group 6, #16/18, dated January 31, 2019. Under “Important:” note was added that this package can only be installed on vehicles built from week 14, 2018. Model Year: As of 2018 Concern: Retrofitting Important: Can be installed only for vehicles from week 14/18 Note: Figure 1 The SportDesign front apron comprises an independent SportDesign front and rear apron painted in exterior color as well as sculpted wheel arch extensions and side skirts. The Porsche logo and part numbers are only visible when parts are removed. Information The scope of parts can vary in the different complete packages and can therefore differ from the lists of parts shown here. Dispose of parts that are not needed. Tequipment Aug 1, 2019 Page 1 of 10 6 Cayenne (9YA) 6699 ENU Installation and Conversion Instructions 16/18 Information Some of the repair illustrations show only one side of the vehicle. Naturally, some steps also have to be performed on the opposite side of the vehicle as well. These must be carried out as a mirror image of the steps shown. Information The number of electric plug connections and clips will vary depending on equipment. Parts list: Figure 2 Vehicle version Package Order No. Aug 1, 2019 Page 2 of 10 9Y0.044.861 1x SportDesign front apron, USA 9Y0.044.862 1x SportDesign front apron, USA + PLA Porsche Steering Assist (7X5) Tequipment Installation and Conversion Instructions Cayenne (9YA) 16/18 ENU 6699 6 Important: The following parts must also be ordered, depending on country and vehicle variant. Vehicle version Supplementary set 9Y0.044.858.B 1x With ACC 9Y0.044.858.A 1x Without ACC License plate holder Figure 2 -171x 9Y0.807.287.L Country version License plate holder, USA Scope of air guides Figure 5 -1 and 29Y0.117.335.D 1x 9Y0.117.336.D 1x 9Y0.117.335.E 1x 9Y0.117.336.E 1x 9Y0.117.335.F 1x 9Y0.117.336.F 1x Front left air guide for charge-air cooler Front right air guide for charge-air cooler Front left air guide for charge-air cooler Front right air guide for charge-air cooler Front left air guide for charge-air cooler Front right air guide for charge-air cooler Scope of sound absorber for bumper Figure 5 -39Y0.807.550.E 1x Sound absorber for bumper Engine variant V6 gasoline engine LK3 TV8 V8 gasoline engine T1M R4 gasoline engine TW6, V6 gasoline engine LK2 T9I Country version For USA Important: The following parts are included in the package and do not have to be ordered. Scope of front apron 9Y0.807.665.D 1x Foam part, SDP Figure 2 -1- 9Y0.807.161.D/162.D 2x Side air guides, left and right, basic Figure 2 -2- 9Y0.807.161.E 1x Side air guides, left, basic Nivi Figure 2 -2- 9Y0.807.681.C/682.C 2x Side grille, left and right, SDP, basic Figure 2 -3- 9Y0.807.683.M 1x Center grille, SDP (included in air guide package) Figure 2 -4- 9Y0.807.683.N 1x 9Y0.807.049.B/050.B 2x Center grille, SDP, ACC (included in air guide package) Figure 2 -4Side guide section, left and right, carry-over part Figure 2 -5- 9Y0.807.177.B/178.B 2x Side guides, left and right Figure 2 -6- 9Y0.807.957.B/958.B 2x Side cooling-air guide, left and right Figure 2 -7- 9Y0.807.571.B/572.B 2x 9Y0.807.675.B/676.B 2x Lower guide element, left and right, carry-over part Figure 2 -8Side grille, lower left and right, SDP Figure 2 -9- 9Y0.807.677.A/678.A 2x Position light holder, USA Figure 2 -10- Tequipment Aug 1, 2019 Page 3 of 10 6 Cayenne (9YA) 6699 ENU Installation and Conversion Instructions 16/18 9Y0.807.221.B 1x Front apron, ready-primed Figure 2 -11- 9Y0.807.795.B/796.B 2x Side cover, left and right Figure 2 -12- 9Y0.807.685.C/686.C 2x Upper vane, left and right Figure 2 -13- 9Y0.807.877.C/878.C 2x Center vane, left and right, SDP Figure 2 -13- 9Y0.807.973.C/974.C 2x Lower vane, left and right, SDP Figure 2 -13- 9Y0.807.823/824 2x Airblade trim, left and right Figure 2 -14- 9Y0.807.684 1x Center grille, lower, carry-over part Figure 2 -15- 9Y0.807.061.B 1x Front spoiler for bumper, lower Figure 2 -16- 9Y0.807.644.A 1x RTV cover Figure 2 -18- 9Y0.807.997.B 1x RTV holder Figure 2 -19- 9Y0.807.115.B/116.B 2x 9Y0.807.131.B/132.B 2x Outer PLA holder, left and right (already fitted and bonded) Figure 2 -20PDC holder, center (already fitted and bonded) Figure 2 -21- 9Y0.807.129.B/130.B 2x 9Y0.807.155.B/156.B 2x PDC holder, left and right, outer (already fitted and bonded) Figure 2 -21Towing lug cover, ready-primed Figure 2 -22- Figure 3 Aug 1, 2019 Page 4 of 10 Tequipment Installation and Conversion Instructions Cayenne (9YA) 16/18 ENU 6699 6 Scope of wheel arch trims/door trim panels 9Y0 853 717 L G2X 1x Wheel cover, front left Figure 3 -1- 9Y0 853 718 L G2X 1x Wheel cover, front right Figure 3 -1- 9Y0 853 731 K G2X 1x Wheel cover, rear left Figure 3 -2- 9Y0 853 732 K G2X 1x Wheel cover, rear right Figure 3 -2- 9Y0 837 341 AY G2X 1x Set of door trim panels, left Figure 3 -3- 9Y0 837 342 AY G2X 1x Set of door trim panels, right Figure 3 -3- Figure 4 Scope of rear apron 9Y0.807.110.A 1x Spoiler for rear apron Figure 4 -1- Tequipment Aug 1, 2019 Page 5 of 10 6 Cayenne (9YA) 6699 ENU Installation and Conversion Instructions 16/18 Figure 5 Scope of air guides Figure 5 -1 and 29Y0.117.335.D 1x 9Y0.117.336.D 1x 9Y0.117.335.E 1x 9Y0.117.336.E 1x 9Y0.117.335.F 1x 9Y0.117.336.F 1x Front left air guide for charge-air cooler Front right air guide for charge-air cooler Front left air guide for charge-air cooler Front right air guide for charge-air cooler Front left air guide for charge-air cooler Front right air guide for charge-air cooler Scope of sound absorber for bumper Figure 5 -39Y0.807.550.E 1x Sound absorber on bumper Aug 1, 2019 Page 6 of 10 1x V6 gasoline engine LK3 TV8 V8 gasoline engine T1M R4 gasoline engine TW6, V6 gasoline engine LK2 T9I Country version For USA Equipment variant Scope of centre air guides 9Y0.121.710.B Engine variant Center air guide Figure 5 -4- Without ACC Tequipment Installation and Conversion Instructions Cayenne (9YA) 16/18 ENU 9Y0.121.710.E 1x Center air guide Figure 5 -5- With ACC 9Y0.807.683.M 1x 9Y0.807.683.N 1x Center grille, SDP Figure 2 -4Center grille, SDP, ACC Figure 2 -4- 6699 6 Without ACC With ACC Work Procedure: CAUTION Painting components • Risk of warping of components • Risk of damage to components Observe the guidelines and instructions for painting components in the "Paint" Workshop Manual. Always place parts without tension on the painting devices provided during painting and drying processes. 1 Raise the vehicle. Workshop Manual 'Lifting the vehicle' 2 Connect battery charger. Workshop Manual 'Charging vehicle electrical system battery' 3 Paint work/Fitting front apron Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the Paint Workshop Manual. Paint the following parts in vehicle color: Front apron, front spoiler on bumper, outer PLA holder (if Porsche Steering Assist (PLA) is installed) 3.1 Disassemble and assemble front apron Figure 2 . 3.1.1 Replace side guides Figure 2 -6-. Carry out this step in conjunction with Step 3.1.2. 3.1.2 Replace front apron Workshop Manual 'Replacing front apron (basic)'. After removing the standard front apron, replace air guides for radiator and charge-air cooler (see 3.1.2 and 3.1.3). 3.1.3 Replace air guide for radiator with the supplied radiator guides Workshop Manual 'Removing and installing front air guide'. Also replace sound absorber on bumper with the supplied new sound absorber Figure 5 -3- and side air guides Figure 5 -2-. 3.1.4 Replace air guides for charge-air cooler with the supplied air guides Workshop Manual 'Removing and installing front air guide at the side (ahead of charge-air cooler)'. Tequipment Aug 1, 2019 Page 7 of 10 6 Cayenne (9YA) 6699 ENU 4 Installation and Conversion Instructions 16/18 Paint work/Fitting wheel covers Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the Paint Workshop Manual. Paint the following parts in vehicle color: Wheel covers, door trim panels 4.1 5 Remove and install door trim panels and wheel arch trims Figure 3 . 4.1.1 Replace door trim panels at the front Workshop Manual 'Removing and installing trim for front door' and rear Workshop Manual 'Removing and installing trim for rear door'. 4.1.2 Replace wheel covers at the front Workshop Manual 'Removing and installing front wheel cover' and rear Workshop Manual 'Removing and installing rear wheel cover'. Paint work/Fitting rear skirt Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the Paint Workshop Manual. Paint the following parts in vehicle color: PDC spoiler/rear skirt 5.1 Remove and install PDC spoiler/rear skirt Figure 4 -1-. 5.1.1 Remove and install rear apron Workshop Manual 'Removing and installing rear apron'. 5.1.2 Remove and install PDC spoiler/rear skirt Workshop Manual 'Removing and installing rear skirt'. 5.1.3 For vehicles with Lane Change Assist (I-no. 7Y1, 7Y2, 7Y3, 7Y4), continue with Step 6.1.4. 5.1.4 Calibrate Lane Change Assist Workshop Manual 'Calibrating Lane Change Assist'. NOTICE Voltage drop • Risk of irreparable damage to control unit • Risk of damage to control unit • Fault entries in the control unit • Coding in the control unit is aborted • Malfunctions in control unit, even during programming Before disconnecting the control unit, switch off ignition and remove ignition key. Make sure that the power supply is not interrupted during programming. Connect battery charger/power supply - Suitable for AGM Type batteries, recommended current rating of 90A fixed voltage 13.5V to 14.5V. Aug 1, 2019 Page 8 of 10 Tequipment Installation and Conversion Instructions 6 Cayenne (9YA) 16/18 ENU 6699 6 Code SportDesign package. 6.1 9900 - PIWIS Tester 3 must be connected and ignition switched on. 6.2 Select "Diagnostics". 9900 - PIWIS Tester 3 detects the model line. Press Next. PIWIS Tester III Diagnostics starts. 6.3 Update vehicle data. 6.3.1 Additional menu must be selected by pressing •F7“. Press •F11“ to confirm the question “Create vehicle analysis log (VAL)?”. 6.3.2 Select the Maintenance of vehicle data function. Press •F12“ until PR numbers appears in the Value group column. 6.3.3 Select Trim CD value in the Family column. When you touch the cell behind Trim CD value, the drop-down menu opens. Select the value 2D4 - Sport Design package (AEROKIT) Basic. Press •F12“ to change values. 6.3.4 The selected values appear. Press •F8“ to write values. Wait until the following message appears: Generation of vehicle data is complete. Press ...... Press •F11“ to switch to the control unit overview. 6.4 Adapt coding. 6.4.1 Select all control units by pressing •Ctrl A“. Press •F12“ to continue. 6.4.2 Switch to the Coding/programming menu. Press •F12“ to continue. Select Automatic coding mode. Press •F12“ to continue. 6.4.3 Wait until the following message appears: Coding was completed successfully. Press •F12“ to continue. Press •F12“ to return to the Overview menu. 6.5 Switch off ignition and disconnect 9900 - PIWIS Tester 3. 6.6 Disconnect battery charger. Tequipment Aug 1, 2019 Page 9 of 10 6 Cayenne (9YA) 6699 ENU 16/18 Installation and Conversion Instructions 66992310: Installing SportDesign package, complete Includes: Replacing front apron, replacing rear skirt. Replacing door trim panels, replacing wheel arch trims. Replacing air guides, replacing sound absorber on bumper. Without: Calibrating Lane Change Assist. Labor time: 613 TU 66996172: Painting new parts in SportDesign package, complete Includes: Painting new parts, Step 1: Front apron, towing lug cover, front spoiler on bumper, PLA holder, towing lug, PDC spoiler, PLA holder, wheel covers, wheel arch trims, door trim panels Preparing body for painting Labor time: 411 TU Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2019 Porsche Cars North America, Inc. Aug 1, 2019 Page 10 of 10 Tequipment