NTB19-068
Service Bulletin Details
Public Details for: NTB19-068
- 2019 -
Classification: Reference: AT19-004 Date: NTB19-068 September 6, 2019 MIL ON WITH DTC P0868 AND MAY HAVE HESITATION AND/OR LACK OF POWER 2019 Sentra (B17) 2019 Versa Note (E12) 2019 Versa Sedan (N17) MRA8DE APPLIED ENGINE: APPLIED TRANSMISSION: CVT (RE0F11A) APPLIED VEHICLES: IF YOU CONFIRM The MIL is ON with DTC P0868 (FLUID PRESS LOW) stored. NOTE: The vehicle may also hesitate and/or have reduced power. ACTION Refer to the Repair Flow Chart on page 2 for CVT repair. IMPORTANT: The purpose of ACTION (above) is to give you a quick idea of the work you will be performing. You MUST closely follow the entire SERVICE PROCEDURE as it contains information that is essential to successfully completing this repair. Nissan Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle. 1/22 Repair Flow Chart MIL ON with DTC P0868 stored. NOTE: The vehicle may hesitate and/or have reduced power. Remove the control valve, inspect the CVT belt. Evidence of CVT belt slippage. The CVT belt checks out OK. Replace the CVT assembly. See page 19 for important pre-authorization information. Replace the control valve. Perform Additional Service See page 19 for CVT replacement. See page 20 for control valve replacement. (Additional Service must be performed for control valve replacement or CVT replacement.) 2/22 NTB19-068 Essential Special Service Tools Additional Essential Tools are available from Tech•Mate online: www.nissantechmate.com, or by phone: 1-800-662-2001. Tech Cam J-51951 Figure 1 Clutch Engagement Tool J-52273 Figure 2 3/22 NTB19-068 Essential Special Service Tools (continued) Evap Pressure Test Kit J-42909 Figure 3 SERVICE PROCEDURE IMPORTANT: Repairs performed for this bulletin require CONSULT-III plus (C-III plus) Diagnostic result reporting function-Setting be turned ON and Diagnosis (All Systems) be performed. If not done, it may result in a repair being non-warrantable. Control Valve Removal 1. Only allow NS-3 CVT fluid or suitable cleaners to enter the CVT assembly or damage to the CVT may occur. Use care and cover all CVT openings to avoid any foreign debris, dust, dirt, etc. from entering or damage to the CVT may occur. Write down all audio presets. Presets AM FM 1 FM 2 SAT 1 SAT 2/3 Bass 1 Treble 2 3 Balance 4/22 4 Fade 5 6 Speed Sen. Vol. NTB19-068 2. Place the vehicle on a lift. 3. Before lifting the vehicle, place the transmission gear selector in Neutral. 4. Disconnect both battery cables, negative cable first. 5. Raise the vehicle, and then drain the CVT fluid by removing the drain plug. Remove the engine under cover if needed. To avoid the risk of minor personal injury, use caution when looking into the drain hole as there is the risk of fluid entering the eye. 6. Disconnect the engine room harness from the CVT. 7. Remove the oil pan mounting bolts, and then remove the oil pan and oil pan gasket. Do not discard the bolts. These will be reused during assembly. Figure 4 5/22 NTB19-068 Exploded View Figure 5 1. Transaxle assembly 4. Manual plate 7. Strainer 10. Oil pan 2. O-ring 5. Washer 8. Oil pan gasket 11. Drain plug gasket 3. Control valve 6. O-ring 9. Magnet 12. Drain plug : Always replace after every disassembly. : N•m (kg-m, ft-lb) : N•m (kg-m, in-lb) 6/22 NTB19-068 8. Remove the magnets from the oil pan. 9. Clean the magnets. Clean the CVT oil pan. Reinstall the magnets to the oil pan in their original positions. Remove the three (3) strainer bolts, and then remove the strainer from the control valve (Figure 6). 3 bolts These bolts will be reused. Strainer Figure 6 10. Remove the nut and washer, and then remove the manual plate shown in Figure 7. Use a screwdriver to hold the manual plate (Figure 8) to keep the shaft from rotating while removing the nut. Nut and washer Manual plate Do not discard the nut and washer. These will be reused during assembly. Figure 7 Manual plate Figure 8 7/22 NTB19-068 11. Clean around the CVT unit harness connector to prevent foreign materials from entering into the CVT case. 12. Remove ONLY the eleven (11) control valve bolts circled in yellow with markings as shown in Figure 9. On this model transaxle, DO NOT remove the bolts with a single dot over the “7” (not shown). The bolts removed will be reused. 13. Control valve bolts Figure 9 Press the CVT unit harness connector down into the transaxle case, and then remove the control valve from the transaxle case. Remove bolts with this marking Non-warrantable damage may occur if care is not taken when handling the CVT unit harness connector. CVT Belt Visual Inspection 14. Secure the front right tire with a suitable strap (Figure 10). 15. This will assist in making the belt turn during the borescope belt inspection. Mark the front left tire with a suitable marking. This will assure all 360° of the belt is inspected. Figure 10 8/22 NTB19-068 16. Inspect the entirety of the two sides of the belt that come in contact with the pulleys (Figure 11). IMPORTANT: Reference Figure 23 through Figure 28 on pages 16-18 for comparison. Use borescope J-51951 with mirror attachment. Clean the camera lens and mirror before each inspection. Use 90% isopropyl alcohol, and a lens swab from Lens Swab packet J-51963 listed in PARTS INFORMATION on page 21 of this bulletin. Figure 11 a. Install the Clutch Engagement Tool (J-52273) to the CVT case with two bolts finger tight where shown in Figure 12 and Figure 13. Bolt torque not to exceed: 2.26 N•m (0.23 kg-m, 20 in-lb.) Use care when tightening the bolts as damage to the bolts/CVT could occur. Make sure an O-ring is installed to the Clutch Engagement Tool (J-52273) before installation as this could lead to improper/incomplete testing. HINT: The O-ring for the Clutch Engagement Tool comes with the attachment. To obtain only the O-ring, refer to PARTS INFORMATION on page 21 of this bulletin for the part number. 9/22 NTB19-068 Bolts Front of vehicle Clutch pack Figure 12 Clutch engagement tool (J-52273) Figure 13 b. Connect the Hand pump from Evap Pressure Test Kit (J-42909) to the Clutch Engagement Tool (J-52273) and pump to 20 PSI (Figure 14). IMPORTANT: Proper pressure has been achieved when the CVT belt moves while the left front wheel is rotated and the CVT is in NEUTRAL with the right front wheel secured. Do NOT over-pressurize the system as internal damage to the CVT could result. The hand pump should be removed from the Clutch Engagement Tool (J52273) quick connect once the clutch has been engaged and the belt is observed moving with tire rotation. Pressure will be retained. Hand pump Figure 14 10/22 NTB19-068 c. Insert the borescope where shown in Figure 15 as follows: I. Face the mirror of the borescope toward the driver’s side of the vehicle (CVT side cover). II. Insert the lens approximately 7.5 inches from the CVT oil pan gasket surface as shown in Figure 17 on page 12. III. View the side of the belt that contacts the pulley. Look through here to help guide borescope Front of vehicle Insert borescope here at location 1 Figure 15 Driver’s side Belt Insert borescope here Face the mirror in the direction indicated by the yellow arrow Figure 16 11/22 NTB19-068 CVT shown removed from the vehicle and without side cover for clarity, and is for reference only View point is on opposite side of belt Borescope 7.5 inches Borescope position, inserted from bottom Figure 17 d. Using the mark applied to the left front tire for reference, slowly and carefully rotate the front left tire one full turn in either direction to view all of the belt. Holding the borescope (camera flexible tube) with one hand allows rotation of the tire with the other hand (see Figure 18). If evidence of belt slip is identified as shown in Figure 27 and Figure 28 on page 18, skip to step 26 on page 19. Figure 18 If the belt does not move when rotating the front left tire, return to step 16b on page 10. e. If the inspection result confirms that no slippage has occurred on the observed side, inspect the other side of the belt as follows: 12/22 NTB19-068 For the following steps print this page as a template and then shape the borescope camera flexible tube like the image in Figure 19. Do not shrink or enlarge the sheet size when printing. The template shown is actual size. The figure is 9 inches long 4 inches 15° Camera view Face the mirror in the direction of the yellow arrow. Figure 19 13/22 NTB19-068 17. Face the mirror of the borescope toward passenger side (engine side). 18. Insert the borescope in the second location where shown in Figure 20. Front of vehicle Insert borescope at location 2 and also look through here to help guide borescope Figure 20 Passenger side Insert borescope here Belt Face the mirror in the direction indicated by the yellow arrow Figure 21 14/22 NTB19-068 19. Insert the lens approximately 8.7 inches from the CVT case rim (Figure 22) View the side of the belt that contacts the pulley. CVT shown removed from the vehicle and without side cover for clarity, and is for reference only Borescope View point Borescope position, inserted from bottom 8.7 inches Figure 22 20. Using the mark applied to the left front tire for reference, slowly and carefully rotate the front left tire one full turn in either direction to view all of the belt. Holding the borescope (camera flexible tube) with one hand allows rotation of the tire with the other hand (Figure 18). HINT: If the belt does not move when rotating the front left tire, supply additional air with hand pump (J-45664) to re-engage the clutch as necessary. 21. Look for evidence of belt slip as shown in Figure 23 through Figure 28 on pages 16-18. Remove the Clutch Engagement Tool (J-52273) from the CVT. To avoid the risk of minor personal injury, place a rag over the Clutch Engagement tool and SLOWLY loosen the two bolts until the audible depressurization is noted. The remaining CVT fluid may spray when the Clutch Engagement Tool is removed. Is the inspection result OK (no evidence of slip) for 360° rotation of both sides of the belt? If YES go to step 31 on page 20 No Belt Damage – Control Valve Replacement. If NO, continue to step 22 on page 19. CVT replacement is required. 15/22 NTB19-068 Figure 23 Figure 24 16/22 NTB19-068 OK Visual lines Figure 25 OK Visual lines Figure 26 17/22 NTB19-068 NG Figure 27 NG Figure 28 18/22 NTB19-068 22. Reinstall the original (removed) control valve, oil pan gasket, oil pan, drain plug, and drain plug washer hand tight. CVT Assembly Replacement Approval Procedure Complete the Powertrain Call Center (PCC) CVT Preauthorization Form in ASIST. 23. 24. If CVT inspection indicates a CVT replacement is required: Use borescope J-51951 to record a continuous video, 15 seconds or less, of the most severe evidence of belt slip and the VIN on the FMVSS certification label (VIN label). Figure 29 HINT: This required video must be attached to the Powertrain Call Center (PCC) CVT Preauthorization Form (in ASIST) prior to calling for authorization. Failure to submit a continuous video will cause immediate denial of request for replacement. 25. The video will show a backward or reversed image when the mirror end is used; this is okay. The required video must show clear evidence of belt slippage and be 15 seconds or less. Call the PCC for authorization at 800-973-9992 (opt 2). Belt Damage – CVT Replacement 26. 27. Replace the CVT. Refer to the PARTS INFORMATION section on page 21 of this bulletin. Refer to the ESM for CVT replacement: TRANSMISSION & DRIVELINE > TRANSAXLE & TRANSMISSION – CVT; RE0F11A > UNIT REMOVAL AND INSTALLATION > TRANSMISSION ASSEMBLY. Connect both battery cables, negative cable last. 19/22 NTB19-068 28. Fill the transmission with CVT fluid. 29. Reset/reinitialize systems as needed. 30. For a listing of systems that require reset/initialization after reconnecting the 12V battery refer to the ESM: ELECTRICAL & POWER CONTROL > POWER SUPPLY, GROUND & CIRCUIT ELEMENTS > BASIC INSPECTION > INSPECTION AND ADJUSTMENT > ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL. This list often includes items such as radio, power windows, clock, sunroof, etc. Perform Additional Service when Replacing Transaxle. For a list of additional services, refer to the ESM: TRANSMISSION & DRIVELINE > TRANSAXLE & TRANSMISSION > CVT: RE0F11A > BASIC INSPECTION > ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY. No Belt Damage – Control Valve Replacement 31. Install a new control valve from the PARTS INFORMATION on page 21 of this bulletin. Refer to the ESM for control valve installation: TRANSMISSION & DRIVELINE > TRANSAXLE & TRANSMISSION – CVT; RE0F11A > REMOVAL AND INSTALLATION > OIL PAN, CONTROL VALVE. Ensure to install the new strainer that is included in the KIT-CONTROL VALVE listed under PARTS INFORMATION on page 21 of this bulletin. 32. Remove the magnets from the oil pan. 33. Clean the magnets. 34. Clean the CVT oil pan. 35. Reinstall the magnets to the oil pan in their original positions. 36. Install the original oil pan with a new oil pan gasket using the original bolts. 37. See Figure 4 on page 5. Reset/reinitialize systems as needed. For a listing of systems that require reset/initialization after reconnecting the 12V battery refer to the ESM: ELECTRICAL & POWER CONTROL > POWER SUPPLY, GROUND & CIRCUIT ELEMENTS > BASIC INSPECTION > INSPECTION AND ADJUSTMENT > ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL. This list often includes items such as radio, power windows, clock, sunroof, etc. 20/22 NTB19-068 38. Erase the CVT fluid deterioration data. ADDITIONAL SERVICE REQUIRED 39. Perform Additional Service when replacing the control valve. Refer to the ESM for additional service when replacing the control valve: TRANSMISSION & DRIVELINE > TRANSAXLE & TRANSMISSION > CVT: RE0F11A > BASIC INSPECTION > ADDITIONAL SERVICE WHEN REPLACING CONTROL VALVE. PARTS INFORMATION REPAIR Control Valve Replacement DESCRIPTION KIT-CONTROL VALVE (For Sentra) KIT-CONTROL VALVE (For Versa Sedan and NOTE) CVT Replacement CVT Assembly Applies to all repairs Nissan NS-3 CVT Fluid (2) (3) Additional Engagement Tool O-Rings (4) WASHER-DRAIN (CVT Oil Pan Drain Plug Gasket) Lens Swab packet (1) PART # QUANTITY 3170E-X428C 1 3170E-X428B 1 (1) 1 999MP-CV0NS3 As needed 11440 As needed 11026-JA00A 1 J-51963 (5) Refer to the Electronic Parts Catalog (EPC) and utilize the specific VIN to obtain the correct part number. (2) Nissan NS-3 CVT Fluid can be ordered through the Nissan Maintenance Advantage program: Phone: 877-NIS-NMA1 (877-647-6621) or Website: Order via link on dealer portal www.NNAnet.com and click on the “Maintenance Advantage” link. (3) For warranty repairs, Nissan NS-3 CVT Fluid must be used. For customer pay repairs, Nissan NS-3 CVT or an equivalent is recommended. (4) The engagement tool will initially come with 10 O-rings. Additional O-rings are available from Tech•Mate online: www.nissantechmate.com, or by phone: 1-800-6622001. (5) Shop supply. 21/22 NTB19-068 CLAIMS INFORMATION If belt inspection shows signs of belt slip, NG Submit a Primary Part (PP) type line claim using the following claims coding: DESCRIPTION Replace CVT Assembly PFP OP CODE JD01AA SYM DIA (1) JD023A ZE 32 FRT (2) CVT Belt Inspect – NG JX36AA 1.2 (1) Reference the electronic parts catalog and use the CVT Assembly as the Primary Failed Part (PFP). (2) Reference the current Nissan Warranty Flat Rate Manual and use the indicated Flat Rate Time (FRT). OR If belt inspection shows signs of belt slip, OK Submit a Primary Part (PP) type line claim using the following claims coding: DESCRIPTION PFP OP CODE SYM DIA FRT CVT Belt Inspect – OK JX37AA 0.4 (1) ZE 32 Replace Control Valve JD48AA (2) (Valve Body) (1) Reference the electronic parts catalog and use the Control Valve Assembly as the Primary Failed Part (PFP). (2) Reference the current Nissan Warranty Flat Rate Manual and use the indicated Flat Rate Time (FRT). AMENDMENT HISTORY PUBLISHED DATE REFERENCE September 6, 2019 NTB19-068 DESCRIPTION Original bulletin published 22/22 NTB19-068