TS45-SR-1902

SERVICE BULLETIN
Subject: Front Steering Hoses Recall
Bulletin Type: Service Campaign Recall
Bulletin No:TS45-SR-1902
PQR No:
Rev No:
Ref. No: 700003681
Vehicle Model: TS45
Flat Rate Time / Code: 30 min
Date of issue: 09.09.2019
Modify Before:
What to do with off coming parts:
What to do with outstanding parts of
previous revision:
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☒No outstanding parts
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☒No off coming parts
Description of the modification:
This document describes the recommended steps
for the check and fix of the steering hoses on the
front axle
Bulletin Responsible: Ahmet Ozan Özcan
Published & Approved By: Sibel Perçin
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested
WARNING:
 Dress properly to avoid personal injury and damage to the
vehicle





Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
 Sharp edged items should be avoided in order not to
scratch vehicle (i.e. belts, watches, necklace)
Dress Code
2. Protect Seats when Mechanic Starts Working
 Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control
units, sensors and actuators) if they are less than 2 meters away from the chassis
part to be welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine,
axles and springs. Arcing on these parts is not permitted, because of the risk of
damage to bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to
the part to be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against
welding spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key
should be removed.
g. . Ensure that a good earth connection Reconnect in reversed order of disconnecting
is made between chassis, engine and cab.
SERVICE BULLETIN
INCLUDED PARTS LIST
No
Part No
Part Name
Picture
Qty
Unit of
Measure
Piece
1
MF140005Y
BOLT,HEX,FLANGE
(M6X0.9X16 4T) K:5.8
2
2
MF434103Y
NUT,HEX,FLANGE(M6)
2
3
YP9326-7238Y
BRACKET , LIMITER
3X22X30 mm
1
Piece
TECHNICAL INSTRUCTIONS
1. Make the following preparations;



Take the vehicle to the pit and or lift area.
Stop the engine. (Lift the vehicle with 6 lifts on all three axles.)
Make sure that the front wheels are in the straight-ahead position.
2. Application area; (See Figure-1 and Figure-2)
Figure-1
Figure-2
Piece
SERVICE BULLETIN
3. Check the steering hoses shown in the picture below (See Figure-3 and Figure-4)
Check the location of hoses
Check the location of hoses
Figure-3
Figure-4
4. Dismount the clips which are assemblied on the bracket ( shown with red arrow) and
mount the 9326-7238Y numbered bracket (shown with blue color in Figure-7) with using
MF140005Y numbered bolt and MF434103Y numbered nut. (Tightening torque value is
3.69 ft-lb / 5Nm). Then fix the 9326-7238Y by applying adhesive sealer. Bonding process
must be done by applying adhesive sealer that the adherend part can not be detached.
MF434103Y
9326-7238Y
Figure-6
Figure-7
MF140005Y
SERVICE BULLETIN
5. Fix the hose and pipe on the chassis with using MH020805Y numbered clip as shown in the
picture below (Tightening torque value is 3.69 ft-lb / 5Nm). (See Figure-8)
Figure-8
6. Fix the hose and pipe on the chassis with MH020805Y with using MH020805Y numbered clip
as shown in the picture below (Tightening torque value is 3.69 ft-lb / 5Nm ). (See Figure-9)
Figure-9
SERVICE BULLETIN
FLAT RATE BREAK DOWN
Application
Tool preparations
Time
5 min
Checking and fixing of the steering hoses
25 min
Total
30 min
Safety recall TS45-SR-1902 is applicable to following units:
To whom that will carry out this bulletin
Verify vehicle eligibility by checking warranty bulletin status via TEMSA ONLINE SYSTEM
Model
TS-45
VIN
Begin: NLTEJXM84K1000220 End: NLTEJXM87K1000289
This Safety Recall does not necessarily apply to all the above-mentioned vehicles, some
vehicles may have been modified before delivery.