122-K6U9E-11

Installation and Conversion Instructions
911 (992)
21/19
ENU
2601
2
Sport Exhaust System - Silver (0P8)/Black (0P9)
Vehicle Type:
911 Carrera (992)/911 Carrera S (992)/911 Carrera 4 (992)/911 Carrera 4S (992)
Model Year:
As of 2020
Engine Types:
Carrera S/4S: DKK/DKKA = 6-cylinder/3.0 liter/331 kW (450 hp)
Carrera/Carrera 4: DKC/DKCA = 6-cylinder/3.0 liter/283 kW (385 hp)
Restriction:
ONLY approved for vehicles produced from calendar week 39/2018!
Concern:
Retrofitting
Figure 1
Notes:
In the sport exhaust system, the signal for activating the flaps in the muffler comes from the respective
current map in the DME control unit. This depends on the driving status and accelerator pedal position
among other things.
Engine power and exhaust behavior of the vehicle are not affected.
The sport exhaust system is also available straight from the factory for new vehicles by requesting
optional equipment "0P8 – Sport exhaust system (Brushed stainless steel tailpipe)" or "0P9 – Sport
exhaust system (Black chrome-plated look tailpipe)".
Switching the sport exhaust system on and off:
•
Porsche Communication Management ( Figure 1): Select the menu "Car" → "Drive" → "Exhaust
system"
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911 (992)
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•
•
•
Parts Info:
Installation and Conversion Instructions
21/19
Porsche Communication Management ( Figure 1): Select "SPORT" or "SPORT PLUS"
Quick-access button in the keypad (below PCM, see also "911 – Good to know" – "Practical Tips" and
"Strip for switches")
Quick-access button on the multi-function steering wheel (if available, see also "911 – Good to know"
– "Practical Tips" and "Instrument cluster")
992.044.210
 Sport exhaust system – Tailpipe in Silver chrome-plated look, set
992.044.212
 Sport exhaust system – Tailpipe in Black chrome-plated look, set
Also order the following parts in accordance with vehicle equipment:
Vehicles WITHOUT SportDesign package (– 2D1):
992.807.833.A.OK1
1x
 Exhaust pipe cover, left, Matt Black
992.807.834.A.OK1
1x
 Exhaust pipe cover, right, Matt Black
992.807.983.C.OK1
1x
 Cover, lower rear, Matt Black– USA/Canada
Vehicles WITH SportDesign package (+ 2D1):
992.807.833.C.OK1
1x
 Exhaust pipe cover, left, Matt Black
992.807.834.C.OK1
1x
 Exhaust pipe cover, right, Matt Black
992.807.983.F.OK1
1x
 Cover, lower rear, Matt Black
Information
Before ordering the additional parts:
Check vehicle equipment and country versions in the Porsche Electronic Parts (PET) catalog!
Oct 21, 2019
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Tequipment
Installation and Conversion Instructions
911 (992)
21/19
ENU
2601
2
Parts list:
Figure 2
1
992.253.143.A
2x
Clamping sleeve, ∅ 70 x 75  Figure 2 -1-
992.251.571
2x
Restraining strap  Figure 2 -2-
992.251.053.A
1x
Muffler assembly for sport exhaust system  Figure 2 -3-
N .912.425.01
6x
992.251.187.P1
1x
Clamping sleeve, St 4.8 x 22 x 18 (exhaust pipe cover)  Figure 2
-4Sport tailpipe, Black chrome-plated, left  Figure 2 -5-
992.251.188.P1
1x
Sport tailpipe, Black chrome-plated, right  Figure 2 -6-
992.251.187.N1
1x
Sport tailpipe, Silver chrome-plated, left (not shown)
992.251.188.N1
1x
Sport tailpipe, Silver chrome-plated, right (not shown)
PAF.912.769
6x
Screw, 4.8 x 16 (not shown)
ONLY contained in respective set!
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Notes:
ENU
21/19
Installation and Conversion Instructions
The underside ( Figure 3 ) of the new sport exhaust
system (mufflers and sport tailpipes) is marked as follows:
1
2
3
4
•
•
–
–
–
–
Porsche logo
Porsche part no.
Week (W) and year of manufacture
Type number
Muffler: Porsche Part No. = 992.251.053.A / Type
number = 992 120 B
Sport tailpipes: Porsche Part Nos. = see Parts list
This information can be read off from underneath when
installed.
Figure 3
Tools:
9900 - PIWIS Tester 3
VAS 6931 - Transmission and Engine Jack
V.A.G 1783 - Torque wrench, 2-10 Nm
(1.5-7.5 ftlb.)
Restraining strap for securing loads
V.A.G 1332 - Torque wrench, 40-200 Nm
(30-148 ftlb.)
Shop light
Work Procedure: 1
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Preparatory work
1.1
Drive vehicle onto a lifting platform (  Workshop Manual '4X00IN Lifting the vehicle').
1.2
Connect battery charger (  Workshop Manual '2X00IN Trickle charging 12-volt lithium-ion
battery').
1.3
Remove wheels on rear axle (  Workshop Manual '440519 Removing and installing wheel').
Tequipment
Installation and Conversion Instructions
1.4
2
21/19
ENU
2601
2
Remove rear apron (  Workshop Manual
'635519 Removing and installing rear
apron').
1
2
1.5
911 (992)
– Air guide for charge-air cooling
– Bumper bracket with foam section
Remove rear bumper (  Workshop Manual
'635019 Removing and installing rear
bumper',  Figure 4 )
Replace muffler
Figure 4
CAUTION
Hot components
•
Risk of burns

Let hot components cool down.

Wear personal protective gear.
CAUTION
Heavy components
•
Risk of pinching

Wear personal protective gear.

Get someone to help if necessary.
2.1
VAS 6931 - Engine and gearbox jack must be positioned under the exhaust system (in
transfer case area). Then, secure the exhaust system with restraining straps to prevent it
from falling down.
2.2
Disconnect electric plug connection for exhaust flap (left/right) on the muffler.
Information
The help of another person is required for this step.
2.3
Remove muffler (  Workshop Manual '263319 Removing and installing rear silencer')
2.4
Install new muffler for sport exhaust system (  Workshop Manual '263319 Removing and
installing rear silencer')
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911 (992)
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Installation and Conversion Instructions
21/19
2.4.1
Engage new restraining strap
(2 ea.) with screw heads facing
downwards on the muffler holder
( Figure 5 ).
1
2
– New restraining strap (2 x)
– Muffler holder
Figure 5
2.4.2
Remove transport protection shell
on the new muffler in the exhaust
flap connector area ( Figure 6 ).
1
2
– Transport protection shell
– Exhaust pipe on muffler
(right)
2.4.3
Coat exhaust pipe on catalytic
converter (at the left/right) and on
the new muffler (at the left/right)
with high-temperature grease.
2.4.4
Figure 6
Fit new clamping sleeve (∅ 70 x 75,
2 ea.) on exhaust pipe on catalytic converter (at the left/right).
Information
The help of another person is required for this step.
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Installation and Conversion Instructions
2.4.5
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Position new muffler for sport
exhaust system on the muffler
holder and pre-fit hand-tight with
new restraining straps (2 ea.)
( Figure 7 ).
1
2
3
4
2.4.6
911 (992)
– Muffler for sport exhaust
system
– Clamping sleeve, ∅ 70 x
75
– Restraining strap
– Protective plate
Check whether the protective plate
is touching the catalytic converter
( Figure 7 -insets-).
•
•
If it is ( Figure 7 -A-): Correct
the position of the muffler
Figure 7
or bend the cover away if
necessary so that there is a gap of at least 3–5 mm ( Figure 7 -B-) between
the plate and catalytic converter!
If not ( Figure 7 -B-): Continue with the next step.
2.4.7
Move new clamping sleeve (∅ 70 x 75, 2 ea.  Figure 7 -2-) as far as the
markings on the exhaust pipe on the catalytic converter/muffler, align the opening
horizontally and pre-fit hand-tight.
2.4.8
Tighten restraining strap (2 ea.).
Tightening torque 15 Nm (11 ftlb.) +/-10 %
2.4.9
Tighten clamping sleeve (∅ 70 x 75, 2 ea.).
Tightening torque 30 Nm (22 ftlb.) +/-10 %
2.5
Install rear bumper (  Workshop Manual '635019 Removing and installing rear bumper').
Hexagon-head bolt, M8 x 30 (8 x): Tightening torque 23 Nm (17 ftlb.)
3
Convert rear apron
3.1
Remove rear skirt (see also  Workshop Manual '636819 Removing and installing rear
skirt').
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911 (992)
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Installation and Conversion Instructions
21/19
3.1.1
Remove trim frame for tailpipe
cover (left  Figure 8/right)(
 Workshop Manual '637019
Removing and installing trim frame
for tailpipe cover').
1
2
3.1.2
3.1.3
Unclip/disengage electric wire
harness near the rear skirt and air
guide(s).
3
4
5
•
•
– Air intake frame (center)
– Countersunk screw, ST4.8
x 16
– Oval-head screw, TP6 x 20
– Air intake frame (left)
– Painted trim (left)
Unclip air intake frame (center)
( Figure 9 -1-)
Remove countersunk screw,
ST4.8 x 16 (1 ea.) and
oval-head screw, TP6 x 20 (2
ea.) for painted trim in the air
intake frame (left  Figure 9
-2-/right)
Figure 9
3.1.4
Unclip air intake frame (left 
Figure 9 -4-/right) from rear skirt.
3.1.5
ONLY for vehicles WITH SportDesign package (+ 2D1): Remove painted trim (left
 Figure 9 -3-/right)
3.1.6
Unclip rear skirt from rear apron.
Install new rear skirt
3.2.1
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Figure 8
ONLY for vehicles WITH SportDesign package (+ 2D1):
1
2
3.2
– Screw, 4.8 x 16
– Trim frame for tailpipe
cover (left)
Clip new rear skirt into the rear apron (  Workshop Manual '636819 Removing
and installing rear skirt').
Tequipment
Installation and Conversion Instructions
3.2.2
911 (992)
21/19
ENU
2601
2
ONLY for vehicles WITH SportDesign package (+ 2D1):
1
2
•
•
– Painted trim (right)
– Rear skirt
Clip in air intake frame (center)
( Figure 9 -1-)
Clip in painted trim (left/right
 Figure 10 -1-)
3.2.3
Clip air intake frame (left/right) into
the rear skirt.
3.2.4
ONLY for vehicles WITH SportDesign package (+ 2D1):
Secure painted trim (left/right) with
countersunk screw, ST4.8 x 16 (1
ea.) and oval-head screw, TP6 x 20
(2 ea.).
Figure 10
Countersunk screw, ST4.8 x 16: Tightening torque 3.2 Nm (2.1 ftlb.)
Oval-head screw, TP6 x 20: Tightening torque 3.2 Nm (2.1 ftlb.)
3.2.5
ONLY for USA vehicles WITHOUT SportDesign package (- 2D1):
Remove attachment (at the left/right) from the old rear skirt and install it on the new
rear skirt.
3.2.6
3.3
Clip in/engage electric wire harness near the rear skirt and air guide(s).
Install new exhaust pipe cover in matt black (left/right) (  Workshop Manual '637019
Removing and installing trim frame for tailpipe cover').
3.3.1
Fit new clamping sleeve, St 4.8 x 22
x 18 (3 ea.) on exhaust pipe cover
(left  Figure 11 /right).
1
2
– Clamping sleeve, St 4.8 x
22 x 18
– Exhaust pipe cover, Matt
Black (left)
3.3.2
Clip exhaust pipe cover in matt
black (left/right) into the rear skirt.
3.3.3
Fit retaining strip for exhaust pipe
cover in matt black (left/right)/rear
skirt on rear trim panel.
Tequipment
Figure 11
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911 (992)
2601
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Installation and Conversion Instructions
21/19
3.4
Fit new sport tailpipe in black or silver (left/right) (  Workshop Manual '263519 Removing
and installing tailpipe cover').
3.4.1
Fit new sport tailpipe (black or silver) hand-tight using new screws (4.8 x 16, 3 ea.)
on the relevant exhaust pipe cover in matt black (left/right).
3.4.2
Turn the rear apron and check that the gap = "dimension Z" between the new sport
tailpipes and exhaust pipe cover (rear apron – left and right side of vehicle ) is
symmetrically constant ( Figure 12).
Re-align sport tailpipes if necessary.
3.4.3
4
Coding:
5
Tighten countersunk screw, ST4.8
x 16 (3 ea.): Tightening torque
3.2 Nm (2.1 ftlb.)
Concluding mechanical work
4.1
Install rear apron (  Workshop Manual
'635519 Removing and installing rear
apron').
4.2
Install wheels on rear axle (  Workshop
Manual '440519 Removing and installing
wheel').
Figure 12
Coding/programming sport exhaust system - Silver (0P8)/Black (0P9)
NOTICE
Voltage drop
•
Risk of irreparable damage to control unit
•
Risk of damage to control unit
•
Fault entries in the control unit
•
Coding in the control unit is aborted
•
Malfunctions in control unit, even during programming

Switch off the ignition and remove the ignition key before disconnecting the control unit.

Ensure that the power supply is not interrupted during programming.

Connect a battery charger with a current rating of at least Nominal value 90 A to the vehicle
battery.
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Tequipment
Installation and Conversion Instructions
5.1
911 (992)
21/19
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2601
2
Preparatory work – Coding
NOTICE
Control unit programming will be aborted if the Internet connection is unstable.
•
An unstable Internet connection can interrupt communication between PIWIS Tester
III and the vehicle communication module (VCI). As a result, control unit programming
may be aborted.

During control unit programming, always connect PIWIS Tester III to the vehicle
communication module (VCI) via the USB cable.
5.1.1
9900 - PIWIS Tester 3 must be connected to the vehicle and switched on.
5.1.2
Switch on ignition AND hazard warning lights on the vehicle.
Information
The 9900 - PIWIS Tester III instructions take precedence since the description
may be different with later Tester releases.
The procedure described here has been structured in general terms; different text
or additions may appear on the 9900 - PIWIS Tester III.
5.1.3
Select the "Diagnostics" menu item on the PIWIS Tester.
5.1.4
If 9900 - PIWIS Tester 3 is connected correctly, a connection to the vehicle will be
established: Model line "911" is detected.
5.1.5
Press •F12“ to go to the control unit search screen.
5.1.6
Confirm the question: "Create vehicle analysis log (VAL)?" with "Yes" = •F12“.
Information
The function is ONLY available when the Tester is online!
5.2
Enter the new vehicle equipment in the vehicle data using "PIWIS Online"
5.2.1
Press •F7“ in the control unit overview to switch to the “Additional menu”.
5.2.2
Select the function "Maintenance of vehicle data with PIWIS ONLINE".
A message appears informing you that the "Actual" (vehicle) data and "Required"
(PIWIS Online) data will be compared.
Press •F12“ to continue.
5.2.3
Confirm the message "The vehicle data was compared with PIWIS Online.
Significant differences were found" with •F12“.
5.2.4
Look for the option "EXHAUST TAILPIPE" in the "Family" column.
Select "0P8 – SPORT EXHAUST SYSTEM – STAINLESS-STEEL TAILPIPES" or "0P9
– SPORT EXHAUST SYSTEM – BLACK TAILPIPES" from the drop-down menu in the
"Value" column, depending on the installed option. Press •F12“ to continue.
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Installation and Conversion Instructions
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5.2.5
A table containing the coding value and the columns "new value" and "old value" is
displayed in the overview. Press •F8“ to continue.
5.2.6
Data is then written/stored. The following messages appear one after the other:
•
•
•
•
5.3
Transferring vehicle data to PIWIS Online.
Writing and transferring vehicle data to the vehicle.
Vehicle order was written successfully.
A check was performed in order to check whether control units have to be
coded or programmed as a result of the changes that were made.
Code/program the new vehicle equipment.
5.3.1
Confirm the table containing a list of control units that must be coded/programmed
by pressing •F12“.
5.3.2
Individual data records will be loaded, depending on the number of control units to
be coded/programmed.
Wait until the message "Creating backup documentation. Please wait..." and
"Coding was completed successfully" appears. Press •F12“ to continue.
Repeat the process for other control units if necessary.
5.3.3
Wait until the message "Adaptation of the control units is complete." appears and
check the coding status of the control units in the table that is displayed.
Continue by pressing •F12“ to return to the control unit overview.
5.4
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ONLY for vehicles with the following driver assistance systems:
5.4.1
Vehicles with Lane Change Assist/Lane Keep Assist (7Y1/P60/P62):
Calibrate control unit for Lane Change Assist (  Workshop Manual '917025 Calibrating Lane Change Assist')
5.4.2
Vehicles with ParkAssist including reversing camera (KA2):
Calibrate reversing camera (  Workshop Manual '914325 Calibrating reversing
camera').
5.4.3
Vehicles with ParkAssist including Surround View (KA6):
Calibrate Surround View camera (  Workshop Manual '917225 Calibrating
Surround View camera').
5.5
Read out the fault memories of all systems, work through any existing faults and erase the
fault memories.  Workshop Manual '0335IN Diagnostic maintenance: diagnostic system
and maintenance inter…'
5.6
Switch off ignition and disconnect 9900 - PIWIS Tester 3.
5.7
Drive the vehicle off the lifting platform.
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Installation and Conversion Instructions
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911 (992)
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Perform “Sport exhaust system” function test
6.1
Start the engine.
6.2
Activate/deactivate the sport exhaust system, depending on vehicle equipment, using the
following option:
•
•
•
•
6.3
Porsche Communication Management: Select the menu "Car" → "Drive" → "Exhaust
system"
Porsche Communication Management: Select "SPORT" or "SPORT PLUS"
Quick-access button in the keypad (below PCM, see also "911 – Good to know" –
"Practical Tips" and "Strip for switches")
Quick-access button on the multi-function steering wheel (if available, see also "911 –
Good to know" – "Practical Tips" and "Instrument cluster")
Switching off ignition
26 01 31 00:
–Sport exhaust system (1 x) retrofitted–
Includes:
Removing and installing rear muffler.
Removing and installing rear apron, bumper and rear skirt.
Installing and aligning new sport tailpipes (2 x).
Without:
Test drive
Labor time: 293 TU
03 35 00 50:
–On-board diagnosis–
Includes:
Coding sport exhaust system (I-no. 0P8 or I-no. 0P9) in the
vehicle data using the PIWIS Tester.
Labor time: 12 TU
Additional
working times:
ONLY for vehicles with Lane Change Assist/Lane Keep Assist (7Y1/P60/P62):
97 70 25 53: Programming Lane Change Assist control unit.
Includes:
Calibrating calibration plate on the vehicle.
Labor time: 47 TU
ONLY for vehicles with ParkAssist including reversing camera (KA2):
91 43 25 53: Programming reversing camera
Labor time: 49 TU
ONLY for vehicles with ParkAssist including Surround View (KA6):
91 72 25 50: Programming Surround View camera control unit
Labor time: 45 TU
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2019 Porsche Cars North America, Inc.
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