SB 3121
Service Bulletin Details
Public Details for: SB 3121
This service bulletin informs owners of model year 2018-2020 j3500 and j4500 model coaches of the procedure to insulate the gap in the area between the front cap and under the dash panel on the driver's side, that will help shield the ambie
- 2019 -
Models from 2019
2019 MCI J4500 |
Service Bulletin No. 3121 MODEL: TYPE: J4500 SECTION/GROUP: Service Information DATE: 10/07/2019 06- Cooling SUBJECT: J coach CAC clamps replacement CONDITIONS: Service Information Only Description: Motor Coach Industries (“MCI”) is instructing customers operating MY19 J-4500 coaches equipped with an ISX, X12, or DD13 engine with E-fan to replace the existing T bolt charge air cooler (“CAC”) clamps, MCI P/N: 19-04-0482, with a new, more reliable clamp, MCI P/N: 19-04-0539, and to torque all CAC clamps on the coach (old and new) to 70-80 In-Lbs instead of 90-110 In-Lbs. This service bulletin applies to MY19 J4500 coaches in the VIN range 68983-69554. Read this entire procedure before beginning work. Use Safe Shop Practices At All Times. To avoid personal injury: a. Proper Personal Protective Equipment (PPE) must be worn. Safety glasses and protective gloves are required for working with DEF Fluid. b. Turn the main battery disconnect switch to the OFF position. c. Ensure that both the front and the rear wheels are chocked. d. Position the ENGINE RUN and ENGINE START switches on the engine compartment remote control box to the OFF position. e. Allow enough time for components to cool down prior to working in the engine compartment Motor Coach Industries Ltd. Page 1 of 14 Service Bulletin No. 3121 1.0 Special Tools 10-150 Lb torque wrench with 1/2” socket. 2.0 Rework instruction Open the engine door using the latch behind the curb side service door. Rotate the lever counter clockwise To replace the clamps, follow the rework instructions listed below based on the engine type. 2.1 Units equipped with an ISX engine 2.1.1 Material requirement ITEM PART NO. QTY U/M DESCRIPTION 1 19-04-0539 6 EA Clamp-CAC, T-Bolt, 91-94 MM, COIL SPRING Motor Coach Industries Ltd. Page 2 of 14 Service Bulletin No. 3121 2.1.2 Replace the clamps and correct the torque Remove and discard both of the CAC clamps on the outlet hose. Remove and discard the old clamps Install two new CAC clamps, MCI P/N: 19-04-0539, and torque them to 70-80 In-Lbs. Install new clamps and torque them to 70-80 In-Lbs Remove and discard the clamp in front of the air filter towards the driver side. Remove and discard the clamp Motor Coach Industries Ltd. Page 3 of 14 Service Bulletin No. 3121 Install a new CAC clamp, MCI P/N: 19-04-0539, and torque it to 70-80 In-Lbs. Install new clamp and torque it to 70-80 In-Lbs Loosen the CAC clamp next to the newly installed clamp and retorque it to 70-80 In-Lbs. Loosen it and retorque to 70-80 In-Lbs Remove and discard both of the CAC clamps close to the CAC unit on inlet hose. Remove and discard the clamps Motor Coach Industries Ltd. Page 4 of 14 Service Bulletin No. 3121 Install two new CAC clamps, MCI P/N: 19-04-0539, and torque them to 70-80 In-Lbs. Install new clamps and torque them to 70-80 In-Lbs Remove and discard the first CAC clamp on the far side of the inlet hose, behind the air filter. Remove and discard the clamp Install a new CAC clamp, MCI P/N: 19-04-0539, and torque it to 70-80 In-Lbs. Install new clamp and torque it to 70-80 In-Lbs Motor Coach Industries Ltd. Page 5 of 14 Service Bulletin No. 3121 Loosen the CAC clamp next to the newly installed clamp and retorque it to 70-80 In-Lbs. Loosen it and retorque to 70-80 In-Lbs Loosen the CAC clamps on the intake manifold and retorque them to 70-80 In-Lbs. Loosen them and retorque to 70-80 In-Lbs Motor Coach Industries Ltd. Page 6 of 14 Service Bulletin No. 3121 2.2 Units equipped with an X12 Engine 2.2.1 Material requirement ITEM PART NO. QTY U/M DESCRIPTION 1 19-04-0539 8 EA Clamp-CAC, T-Bolt, 91-94 MM, COIL SPRING 2.2.2 Replace the clamps and correct the torque Remove and discard both of the CAC clamps on the outlet hose. Remove and discard the clamps Install two new CAC clamp, MCI P/N: 19-04-0539, and torque them to 70-80 In-Lbs. Install new clamps and torque them to 70-80 In-Lbs Motor Coach Industries Ltd. Page 7 of 14 Service Bulletin No. 3121 Remove and discard both of the clamps in front of the air filter. Remove and discard the clamps Install new CAC clamps, MCI P/N: 19-04-0539, and torque them to 70-80 In-Lbs. Install new clamps and torque them to 70-80 In-Lbs Remove and discard both of the CAC clamps close to the CAC unit on the inlet hose. Remove and discard the clamps Motor Coach Industries Ltd. Page 8 of 14 Service Bulletin No. 3121 Install two new CAC clamps, MCI P/N: 19-04-0539, and torque them to 70-80 In-Lbs. Install new clamps and torque them to 70-80 In-Lbs Remove and discard the first CAC clamp on the far side of the inlet hose, behind the air filter. Remove and discard the clamp Install new CAC clamp, MCI P/N: 19-04-0539, and torque it to 70-80 In-Lbs. Install new clamp and torque to 70-80 In-Lbs Motor Coach Industries Ltd. Page 9 of 14 Service Bulletin No. 3121 Loosen the CAC clamp next to the newly installed clamp and retorque it to 70-80 In-Lbs. Loosen the clamp and retorque to 70-80 In-Lbs Remove and discard the first CAC clamp on the intake manifold towards the engine door. Remove and discard the clamp Install new CAC clamp, MCI P/N: 19-04-0539, and torque it to 70-80 In-Lbs. Install new clamp and torque to 70-80 In-Lbs Motor Coach Industries Ltd. Page 10 of 14 Service Bulletin No. 3121 Loosen the CAC clamps on the intake manifold next to the newly replaced clamp and retorque it to 70-80 In-Lbs. Loosen it and retorque to 70-80 In-Lbs 2.3 Units equipped with a DD13 Engine 2.3.1 Material requirement ITEM PART NO. QTY U/M DESCRIPTION 1 19-04-0539 7 EA Clamp-CAC, T-Bolt, 91-94 MM, COIL SPRING 2.3.2 Replace the clamps and correct the torque Remove and discard both of the CAC clamps on the outlet hose. Remove and discard the clamps Motor Coach Industries Ltd. Page 11 of 14 Service Bulletin No. 3121 Install two new CAC clamps, MCI P/N: 19-04-0539, and torque them to 70-80 In-Lbs. Install new clamps and torque them to 70-80 In-Lbs Remove and discard the clamp in front of the air filter towards the driver side. Remove and discard the clamp Install new CAC clamp, MCI P/N: 19-04-0539, and torque it to 70-80 In-Lbs. Install new clamp and torque it to 70-80 In-Lbs Motor Coach Industries Ltd. Page 12 of 14 Service Bulletin No. 3121 Loosen the CAC clamp next to the newly installed clamp and retorque it to 70-80 In-Lbs. Loosen it and retorque to 70-80 In-Lbs Remove and discard both of the CAC clamps close to the CAC unit on the inlet hose. Remove and discard the clamps Install two new CAC clamps, MCI P/N: 19-04-0539, and torque them to 70-80 In-Lbs. Install new clamps and torque to 70-80 In-Lbs Motor Coach Industries Ltd. Page 13 of 14 Service Bulletin No. 3121 Remove and discard both of the CAC clamps on the far side of the inlet hose, behind the air filter. Remove and discard the clamps Install two new CAC clamps, MCI P/N: 19-04-0539 and torque them to 70-80 In-Lbs. Install new clamps and torque them to 70-80 In-Lbs Loosen the CAC clamps on the intake manifold and retorque them to 70-80 In-Lbs. Loosen them and retorque to 70-80 In-Lbs End of the procedure Motor Coach Industries Ltd. Page 14 of 14