V571902_2055190

Technical Service Bulletin
57-19-02 - Remote Key Battery Replacement
Transaction No:
2055190/2
Release date:
12/03/2019
Condition
Applicable Vehicles
Model(s)
Year
Eng. Code
Trans. Code
VIN Range
From
VIN Range To
Atlas, Tiguan,
Jetta
2019-2020
All
All
All
All
Golf, Golf GTI
2020
All
All
All
All
Revision Table
Instance Number
Published Date
Version Number
Reason For Update
2055190/2
12/03/2019
57-19-02
Remove model year
2018, add time and
mileage applicability
limits, add Golf and Golf
GTI, clarify VAS 6356
requirement, update 12
Volt battery maintainer
tool number.
2055190/1
6/4/2019
57-19-02
Original publication.
Note:
This technical bulletin is applicable up to 12 months in service or 12,000 miles (whichever comes first).
Customer reports one or more of the following conditions is present or has occurred:
 The remote control key buttons do not work.
 The vehicle does not start unless the key is held against the steering column.
 The vehicle cannot be unlocked/opened from the outside with the remote control buttons.
 The following message appears in the instrument cluster: "Replace key battery”.
 The following message appears in the instrument cluster: "Key battery low”.
One or more of the following DTCs may be stored in the -J519- Central Electrics Control Module (BCM)
(diagnostic address 09).
 B147918 – Remote key 1 Voltage too low (static or sporadic).
 B147A18 – Remote key 2 Voltage too low (static or sporadic).
 B147B18 – Remote key 3 Voltage too low (static or sporadic).
Page 1 of 8
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
57-19-02 - Remote Key Battery Replacement
Transaction No:
2055190/2
Release date:
12/03/2019
Tip:
In vehicles equipped with KESSY, a message pertaining to the key battery condition may be displayed in
the instrument cluster without setting one of these DTCs.
Technical Background
There is no specification for testing the open circuit voltage of key batteries. Open circuit voltage testing
using a voltmeter will result in misdiagnosis of the actual key battery condition.
Production Solution
Not applicable.
Service
If diagnosis leads to the key battery as the suspected cause of the remote key concern, it is necessary to
check the key battery using the applicable Guided Fault Finding (GFF) test plan.
Only replace the key battery according to the GFF test plan result. The completed GFF Test plan
must be uploaded to Volkswagen via GFF Paperless or retained by the dealer (electronically or
otherwise), as it may be subject to request. The measurements in the test plan must be performed
using a VAS 6356 test instrument box connected to the ODIS tester (results obtained from manual
entry of default values into the test plan are not valid).
Locating the test plan:
 Key battery diagnosis is performed using the GFF test plan “0009 – Remote control battery check”.
 If the test plan was attached automatically based on DTCs, click “Perform test” to begin.
Page 2 of 8
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
57-19-02 - Remote Key Battery Replacement
Transaction No:
2055190/2
Release date:
12/03/2019
If the test plan was not attached automatically, it will be necessary to locate and add it manually.
 Click “Select self-test” (1).
 Click the magnifying glass icon (2).
 Then enter “Remote control battery” as the search term (3).
 Select the result “0009 – Remote control battery check” (4).
 Click “Go to” (5).
Page 3 of 8
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
57-19-02 - Remote Key Battery Replacement
Transaction No:
2055190/2
Release date:
12/03/2019
 Select the test plan “0009 – Remote control battery check” (6).
 Click “Attach to the test plan” (7).
 Once the test plan is attached, select it, and click “Perform test”.
Tip:
It is also possible to find the test plan by drilling-down through the self-test selections as follows:
Diagnosis-capable systems -> 0009 – Vehicle Electrical Control Module System -> 0009 – Functions,
Electronic central electric -> 0009 – Remote control battery check.
Page 4 of 8
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
57-19-02 - Remote Key Battery Replacement
Transaction No:
2055190/2
Release date:
12/03/2019
Overview of the test instrument setup for voltage measurement in the test plan:
The test plan will require setting up the test instruments to provide 320 Ohms across the key battery
during the voltage measurement.
During the GFF test plan, the VAS 6345 resistor decade will be used together with the VAG 1594/19A
extension leads.
 The voltage measurement is performed within the test plan, using the VAS 6356 test instrument box.
 The resistance will be validated within the test plan before proceeding to measure voltage.
 The free ends of the leads are held against the positive and negative sides of the key battery during the
voltage measurement.
Overview of identifying the key remote data:
The following data will be requested within the GFF test plan (see examples below):
 The brand name of the battery.
 The part number of the remote control.
 The manufacturing date of the remote control in WW/YY format.
Page 5 of 8
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
57-19-02 - Remote Key Battery Replacement
Transaction No:
2055190/2
Release date:
12/03/2019
Identification of data for Hella remote key.
Identification of data for Continental remote key.
Page 6 of 8
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
57-19-02 - Remote Key Battery Replacement
Transaction No:
2055190/2
Release date:
12/03/2019
Warranty
If a key battery is replaced, a completed GFF test plan must available to support the claim.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies
and Procedures Manual 1)
Model(s)
Year(s)
Eng. Code(s)
Trans.
Code(s)
VIN Range From
VIN Range To
Atlas, Tiguan,
Jetta
2019-2020
All
All
All
All
Golf, Golf GTI
2020
All
All
All
All
SAGA Coding
Claim Type:
Use applicable Claim Type 1)
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
--
Code
5785
Parts Manufacturer
0040
Atlas – battery replaced according to test plan
WWO 2)
Tiguan, Jetta, Golf, Golf GTI – battery
replaced according to test plan
3ME 2)
ALL – Battery not replaced (diagnosis only, as
test plan does not support replacement of key
battery).
K21 2)
Labor Operation 3) : Radio remote
sender repaired (battery replaced)
57854100 = see Elsa for latest time units + GFF Time expenditure.
Labor Operation 3) : Battery NOT
replaced (diagnosis)
Select GFF Time expenditure. (Max. 75 TU)
Causal Part: (type CR2032 battery) N 10528301
Causal Part: (type CR2025 battery) N 10437301
Diagnostic Time 4)
GFF Time expenditure 01500000 = Actual GFF print out (75 TU
max.)
YES
Page 7 of 8
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
57-19-02 - Remote Key Battery Replacement
Road Test
Transaction No:
2055190/2
Release date:
12/03/2019
01210002 = 00 TU
NO
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2055190” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Required Parts and Tools
No special parts required.
Tool Description
Tool No:
Midtronics Battery Tester/Maintainer
GRX3000VAS
or
MTRMSP0702
VAS Diagnostic Tool
VAS 6150/X & VAS 6160/X and ODIS Service with:
current online updates (only GFF version
2019.08.00 or later)
Test Instrument Box
VAS 6356
Resistor Decade Box
VAS 6345 (or equivalent)
Extension Leads
VAG 1594/19A (or equivalent)
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 8 of 8
© 2019 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.