A8720032055257_5

87 Various HVAC system malfunctions, DTC B11AF07 and/or B109207 stored in the climatronic module or
the BCM 1
87 20 03 2055257/5 February 19, 2020. Supersedes Technical Service Bulletin Group 87 number 19-02 dated
December 9, 2019 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
Q8
2019
All
Not Applicable
A4, A4
allroad, and
Q7
2017 - 2019
All
Not Applicable
A5, A5
Sportback,
A5
Cabriolet,
and Q5
2018 - 2019
All
Not Applicable
Condition
REVISION HISTORY
Revision
Date
Purpose
5
-
Revised Service (Addition of a software update and additional system checks)
4
12/09/2019
Revised Production Solution (Elimination of the reference to the supplier Magna)
Revised Service (Elimination of the reference to the supplier Magna)
3
12/03/2019
Revised header (Added MY19 Q8)
Revised title (Additional module for DTCs)
Revised Condition (Additional module for DTCs)
Customer states:
 The customer describes a problem with the HVAC system specifically with the air flow and ventilation system
or temperature controls not responding to commands or slow to react.
Workshop findings:
One or more of the following DTCs for the HVAC adjustment motors are stored in the climatronic control module,
J255 (address word 0008) or the central electric module 1 (BCM 1), J519 (address word 0009).
The adjustment motor DTCs will indicate a mechanical fault with the adjustment motors. For example:
 DTC B11AF07 (regulator motor of fresh air flap, mechanical fault).
 DTC B109207 (regulator motor of air recirculation flap, mechanical fault).
Page 1 of 5
© 2020 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
The DTCs could be logged as sporadic or static.
Technical Background
The HVAC adjustment motor is blocked mechanically at its end stop and cannot move.
Production Solution
There has been a gradual change to an alternative supplier of the HVAC adjustment motors in production.
Service
1. With the ignition on (with battery charger or
engine running), set the HVAC control to full
LO on the driver’s side, full HI on the
passenger’s side and in AUTO, 3-zone (Figure
1).
Figure 1. Starting HVAC control setting.
2. For all vehicles below (except Q8), update the software of the Front A/C Display Control Head using the SVM
code 08A031.
Model
Old Target
Old Target
Data Container Data
Number
Container
Version
New Target
New Target Data SVM Code Input
Data Container Container
Number
Version
(or higher)
(or higher)
(or lower)
A4, Allroad, A5
Coupe, A5
Sportback, A5
Cabriolet, and
Q5
Q5
8W0820043N
0095
8W0820043N
0101
08A031
8W0820043S
0251
8W0820043S
0262
08A031
8W0820043T
0251
8W0820043T
0262
08A031
8W0820043F
0095
8W0820043F
0101
08A031
8W0820043R
0241
8W0820043R
0254
08A031
4M0820043T
0112
4M0820043T
0122
08A031
4M0820043R
0112
4M0820043R
0122
08A031
Q7
Page 2 of 5
© 2020 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
4M0820043Q
0112
4M0820043Q
0122
08A031
3.
After the update run the adjustment motor end stop adaptation in Guided Functions >> Basic Settings.
4.
Recheck the DTC memory. If a DTC such as B11AF07 (regulator motor of fresh air flap, mechanical fault)
or DTC B109207 (regulator motor of air recirculation flap, mechanical fault) are present in the climatronic
control module in ‘static’ status, replace the HVAC adjustment motor with the part number 4M0 820 511 A.
5.
Clear DTC memory and run a functional check of all the adjustment motors by changing the settings using
the HVAC control. After each functional test wait at least 5 seconds to allow the system to achieve the
desired result. Adjust the settings as follows:
6.
Auto, 72°f (22°c), Sync (Figure 2).
Figure 2. Auto, 72°f (22°c), Sync.
7.
Auto, LO, Sync (Figure 3).
Figure 3. Auto, LO, Sync.
8.
Auto, HI, Sync (Figure 4).
Figure 4. Auto, HI, Sync.
9.
Auto, 72°f (22°c), Sync, air
recirculation mode (Figure 5).
Figure 5. Auto, 72°f (22°c), Sync, air recirculation mode.
10. 72°f (22°c), Sync, max defrost
(Figure 6).
Figure 6. 72°f (22°c), Sync, max defrost.
Page 3 of 5
© 2020 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
11. 72°f (22°c), Sync, air distribution
to footwell, medium blower speed
(Figure 7).
Figure 7. 72°f (22°c), Sync, air distribution to footwell, medium blower
speed.
12. 72°f (22°c), Sync, air distribution
to central vent, medium blower
speed (Figure 8).
Figure 8. 72°f (22°c), Sync, air distribution to central vent, medium
blower speed.
13. Recheck the DTC memory. Any additional adjustment motors with this malfunction will store DTC B11AF07
(regulator motor of fresh air flap, mechanical fault) or DTC B109207 (regulator motor of air recirculation flap,
mechanical fault) as ‘static’. If this is the case, replace the HVAC adjustment motor with the part number
4M0 820 511 A.
14. If all adjustments function correctly and no DTC’s are stored or DTC’s are sporadic and can be successfully
erased, this update and functional check are complete.
Warranty
Claim Type:
 110 up to 48 Months/50,000 Miles.
 G10 for CPO Covered Vehicles – Verify Owner.
 If the vehicle is outside any warranty, this Technical Service Bulletin is informational
only.
Service Number:
8720
Damage Code:
0040
Labor Operations:
Functional check of adjustment motors
8704 9999
20 TU
Refer to the applicable SRTs for the
positioning motor remove and reinstall using
ElsaPro
See SRT
See SRT
GFF
0150 0000
Time stated on
the diagnostic
protocol (Max 100
TU)
Diagnostic Time:
Page 4 of 5
© 2020 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Claim Comment:
Road test prior to the service procedure
No allowance
0 TU
Road test after the service procedure
No allowance
0 TU
As per TSB #2055257/5
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number
Part Description
Quantity
4M0820511A
As necessary
Motor for adjustment
See ETKA
Fasteners, Bolts, Nuts, and Screws as needed per the
Repair Manual
See ETKA/ELSA
Additional Information
All parts and service references provided in this TSB (2055257) are subject to change and/or removal.
©2020 Audi of America, Inc. All rights reserved. The information contained in this document is based on the
latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes
at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites without the prior expressed written permission of the
publisher.
Page 5 of 5
© 2020 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.