122-J5C7R-03
Service Bulletin Details
Public Details for: 122-J5C7R-03
Instructions (step 2) for retrofitting the sport design package on the new cayenne e3.
Models from 2020
2020 PORSCHE CAYENNE |
Models from 2019
2019 PORSCHE CAYENNE |
Models from 2018
2018 PORSCHE CAYENNE |
Installation and Conversion Instructions Cayenne (9YA) 30/18 ENU 6699 6 SportDesign Package (Step 2) Information: Retrofitting Model Year: As of 2018 Additional step: Can be installed only for vehicles from week 14/18 Roof spoiler for Cayenne Coupé not available Note: The SportDesign package comprises an independent SportDesign front apron painted in exterior color, an independent SportDesign rear apron and sculpted wheel arch extensions painted in exterior color. Including side skirts painted in exterior color. Tequipment Feb 27, 2020 Page 1 of 14 6 Cayenne (9YA) 6699 ENU Installation and Conversion Instructions 30/18 Figure 1 A painted roof spoiler can be ordered as an optional extra. Roof spoiler for Cayenne Coupé not available The relevant legal regulations must be observed in the various countries. The Porsche logo and part numbers are only visible when parts are removed. Parts list: Information The scope of parts can vary in the different complete packages and can therefore differ from the lists of parts shown here. Dispose of parts that are not needed. Vehicle version Package Order No. 9Y0.044.850.A 1x SportDesign package, RoW 9Y0.044.860.A 1x 9Y0.044.861.A 1x SportDesign package, RoW + PLA Porsche Steering Assist (7X5) SportDesign package, USA 9Y0.044.862.A 1x SportDesign package, USA + PLA Porsche Steering Assist (7X5) A painted roof spoiler Figure 1 -1- can be ordered as an optional extra. Roof spoiler for Cayenne Coupé not available Roof spoiler 958.044.801.23 Optional 1x Roof spoiler, prime-coated Important: The following parts must also be ordered, depending on country and vehicle variant. Feb 27, 2020 Page 2 of 14 Tequipment Installation and Conversion Instructions Night vision system holder 9Y0.980.562 Cayenne (9YA) 30/18 ENU 6699 6 Vehicle version 1x With Night vision system Vehicle version Supplementary set 9Y0.044.858.B 1x With ACC 9Y0.044.858.A 1x Without ACC Number plate holder Figure 2 -171x 9Y0.807.287.K Country version Number plate holder, ECE 9Y0.807.287.L 1x Number plate holder, NAR 9Y0.807.287.M 1x Number plate holder, China 9Y0.807.287.N 1x Number plate holder, Japan 9Y0.807.287.P 1x Number plate holder, RoW 9Y0.807.287.S 1x Number plate holder, China - PHEV Scope of air guides Figure 6 -1 and 29Y0.117.335.D 1x 9Y0.117.336.D 1x 9Y0.117.335.E 1x 9Y0.117.336.E 1x 9Y0.117.335.F 1x 9Y0.117.336.F 1x Front left air guide for charge-air cooler Front right air guide for charge-air cooler Front left air guide for charge-air cooler Front right air guide for charge-air cooler Front left air guide for charge-air cooler Front right air guide for charge-air cooler Scope of sound absorber for bumper Figure 6 -3- Engine variant V6 petrol engine LK3 TV8 V8 petrol engine T1M R4 petrol engine TW6, V6 petrol engine LK2 T9I Country version 9Y0.807.550.B 1x Sound absorber on bumper For RoW 9Y0.807.550.E 1x Sound absorber on bumper For NAR 9Y0.807.550.K 1x Sound absorber on bumper For Korea Important: The following parts are included in the package and do not have to be ordered. The following parts lists are provided for overview purposes only! Part numbers can vary depending on country and package. Tequipment Feb 27, 2020 Page 3 of 14 6 Cayenne (9YA) 6699 ENU Installation and Conversion Instructions 30/18 Figure 2 Scope of front apron Feb 27, 2020 Page 4 of 14 9Y0.807.665.D 1x Foam part, SDP Figure 2 -1- 9Y0.807.161.D/162.D 2x Side air guides, left and right, basic Figure 2 -2- 9Y0.807.161.E 1x Side air guides, left, basic Nivi Figure 2 -2- 9Y0.807.161.F/162.F 2x Side air guides, left and right, TOP Figure 2 -2- 9Y0.807.161.G/162.G 2x Side air guides, left and right, TOP Nivi Figure 2 -2- 9Y0.807.681.C/682.C 2x Side grille, left and right, SDP, basic Figure 2 -3- 9Y0.807.681.D/682.D 2x Side grille, left and right, SDP, TOP Figure 2 -3- 9Y0.807.049.B/050.B 2x Side guide section, left and right, carry-over part Figure 2 -4- 9Y0.807.683.M 1x center grille, SDP (included in air guide package) Figure 2 -5- 9Y0.807.683.N 1x 9Y0.807.177.B/178.B 2x center grille, SDP, ACC (included in air guide package) Figure 2 -5Side guides, left and right Figure 2 -6- 9Y0.807.957.B/958.B 2x Side cooling-air guide, left and right Figure 2 -7- 9Y0.807.571.B/572.B 2x 9Y0.807.795.B/796.B 2x Lower guide element, left and right, carry-over part Figure 2 -8Front cover, left and right, SDP Figure 2 -9- 9Y0.807.795.A/796.A 2x Front cover, left and right, SDP, TOP Figure 2 -9- Tequipment Installation and Conversion Instructions 9Y0.807.685.C/686.C 2x Cayenne (9YA) 30/18 ENU 6699 6 Upper vane, left and right Figure 2 -10- 9Y0.807.877.C/878.C 2x center vane, left and right Figure 2 -10- 9Y0.807.973.C/974.C 2x Lower vane, left and right Figure 2 -10- 9Y0.807.823/824 2x Lower trim, left and right, SDP Figure 2 -11- 9Y0.807.675.B/676.B 2x Side grille, left and right, bottom Figure 2 -12- 9Y0.807.677.A/678.A 2x Position light holder, USA, SDP, basic and TOP Figure 2 -13- 9Y0.807.221.B 1x Front apron, ready-primed Figure 2 -14- 9Y0.807.684 1x center grille, lower, carry-over part Figure 2 -15- 9Y0.807.061.D 1x Front spoiler for bumper Figure 2 -16- 9Y0.807.644.A 1x RTV cover, TOP/basic Figure 2 -18- 9Y0.807.997.B 1x RTV holder, SDP Figure 2 -19- 9Y0.807.129.B/130.B 2x 9Y0.807.115.B/116.B 2x PDC holder, left and right, outer (already installed and bonded) Figure 2 -21 and 22PLA holder, outer Figure 2 -22- 9Y0.807.295.B/296.B 2x Adhesive tape for PLA, SDP Figure 2 -23- 9Y0.807.155.B/156.B 2x Towing lug cover, left and right, ready-primed Figure 2 -24- Figure 3 Tequipment Feb 27, 2020 Page 5 of 14 6 Cayenne (9YA) 6699 ENU Installation and Conversion Instructions 30/18 Items Figure 3 -1,3 and 8- are supplied installed on the wheel covers. Item Figure 3 -5- is installed on the vehicle and must not be replaced. Scope of wheel arch trims/door trim panels Feb 27, 2020 Page 6 of 14 9Y0 853 717 D G2X 1x Wheel cover, front left Figure 3 -2- 9Y0 853 718 D G2X 1x Wheel cover, front right Figure 3 -2- 9Y0 853 731 D G2X 1x Wheel cover, front, rear left Figure 3 -4- 9Y0 853 732 D G2X 1x Wheel cover, front, rear right Figure 3 -4- 9Y0 854 827 G2X 1x Wheel cover at door, rear left Figure 3 -7- 9Y0 854 828 G2X 1x Wheel cover at door, rear right Figure 3 -7- 9Y0 853 817 G2X 1x Wheel cover, rear left Figure 3 -9- 9Y0 853 818 G2X 1x Wheel cover, rear right Figure 3 -9- 9Y0.837.095.B 1x Door trim panel, front left Figure 3 -10- 9Y0.839.095.B 1x Door trim panel, rear left Figure 3 -11- 9Y0.837.096.B 1x Door trim panel, front right Figure 3 -10- 9Y0.839.096.B 1x Door trim panel, rear right Figure 3 -11- 9Y0.853.717.D 9Y0.853.718.D 9Y0.853.817. 9Y0.853.818. 9Y0.854.731.D 9Y0.854.732.D 2x Front bracket, left and right Figure 3 -1- 2x Front bracket, rear left and right Figure 3 -3- 2x Rear bracket, left and right Figure 3 -8- Tequipment Installation and Conversion Instructions Cayenne (9YA) 30/18 ENU 6699 6 Figure 4 Scope of door entry guards 9Y0.802.845.A 9Y0.802.846.A 9Y0.853.751.C 9Y0.853.752.C 9Y0.854.871.A 9Y0.854.872.A 2x 2x 2x Support, left and right (not included in set, not required) Figure 4 -1Door entry guard, left and right, ready-primed Figure 4 -2Wheel spoiler, rear left and right (not included in set, not required) Figure 4 -3- Information Carry-over parts listed in the parts list are parts that are removed from the installed rear apron and installed on the new SDP spoiler/rear skirt and are not included in the scope of delivery. Tequipment Feb 27, 2020 Page 7 of 14 6 Cayenne (9YA) 6699 ENU Installation and Conversion Instructions 30/18 Figure 5 Scope of rear apron Feb 27, 2020 Page 8 of 14 9Y0.807.378.A 1x Guides for rear apron, left Figure 5 -1- 9Y0.807.378.A 1x Guide for rear apron, right Figure 5 -1- 9Y0.807.110.B 1x Spoiler for rear apron/rear skirt Figure 5 -2- 9Y0.807.421 1x Rear apron, carry-over part Figure 5 -3- 9Y0.807.837 1x Exhaust system cover, left, carry-over part Figure 5 -4- 9Y0.807.838 1x Exhaust system cover, right, carry-over part Figure 5 -4- 9Y0.807.983 1x Rear cover, bottom, RoW, carry-over part Figure 5 -5- 9Y0.807.984.B 1x Rear cover, bottom right, USA, carry-over part Figure 5 -5- 9Y0.807.983.B 1x Rear cover, bottom left, USA, carry-over part Figure 5 -5- 9Y0.807.834.C 1x Rear panel, closed Figure 5 -6- 9Y0.807.834.D 1x Rear panel, trailer hitch, RoW and USA, open Figure 5 -6- 9Y0.807.697 1x Grille on cover, RoW, carry-over part Figure 5 -7- 9Y0.807.925 1x Grille on cover, USA, left, carry-over part Figure 5 -8- 9Y0.807.926 1x Grille on cover, USA, right, carry-over part Figure 5 -8- 9Y0.807.499.B/500.B 2x Towing lug cover, carry-over part Figure 5 -9- 9Y0.807.139/140 2x PLA holder, carry-over part Figure 5 -10- Tequipment Installation and Conversion Instructions Cayenne (9YA) 30/18 ENU 6699 9Y0.807.595.A/596.A 2x PDC holder, pre-installed on rear apron Figure 5 -11- 9Y0.807.591.A/592.A 2x PDC holder, pre-installed on rear apron Figure 5 -11- 6 Figure 6 Scope of air guides Figure 6 -1 and 29Y0.117.335.D 1x 9Y0.117.336.D 1x 9Y0.117.335.E 1x 9Y0.117.336.E 1x 9Y0.117.335.F 1x 9Y0.117.336.F 1x Front left air guide for charge-air cooler Front right air guide for charge-air cooler Front left air guide for charge-air cooler Front right air guide for charge-air cooler Front left air guide for charge-air cooler Front right air guide for charge-air cooler Scope of sound absorber for bumper Figure 6 -39Y0.807.550.B 1x Sound absorber on bumper Tequipment Engine variant V6 petrol engine LK3 TV8 V8 petrol engine T1M R4 petrol engine TW6, V6 petrol engine LK2 T9I Country version For RoW Feb 27, 2020 Page 9 of 14 6 Cayenne (9YA) 6699 ENU Installation and Conversion Instructions 30/18 9Y0.807.550.E 1x Sound absorber on bumper For NAR 9Y0.807.550.K 1x Sound absorber on bumper For Korea Equipment variant Scope of center air guides Work Procedure: 9Y0.121.710.B 1x center air guide Figure 6 -5- 9Y0.121.710.E 1x center air guide Figure 6 -5- With ACC 9Y0.807.683.M 1x 9Y0.807.683.N 1x center grille, SDP Figure 2 -4center grille, SDP, ACC Figure 2 -4- Without ACC Without ACC With ACC Information Some of the repair illustrations show only one side of the vehicle. Naturally, some steps also have to be performed on the opposite side of the vehicle as well. These must be carried out as a mirror image of the steps shown. Information The number of electric plug connections and clips will vary depending on equipment. CAUTION Painting components • Risk of warping of components • Risk of damage to components Observe the guidelines and instructions for painting components in the "Paint" Workshop Manual. Always place parts without tension on the painting devices provided during painting and drying processes. NOTICE Voltage drop • Risk of irreparable damage to control unit • Risk of damage to control unit • Fault entries in the control unit • Coding in the control unit is aborted • Malfunctions in control unit, even during programming Before disconnecting the control unit, switch off ignition and remove ignition key. Feb 27, 2020 Page 10 of 14 Tequipment Installation and Conversion Instructions Cayenne (9YA) 30/18 ENU 6699 6 Make sure that the power supply is not interrupted during programming. Connect battery charger/power supply - Suitable for AGM Type batteries, recommended current rating of 90A fixed voltage 13.5V to 14.5V. 1 Raise the vehicle. Workshop Manual 'Lifting the vehicle' 2 Connect battery charger. Workshop Manual 'Charging vehicle electrical system battery' 3 Paint work/Installing front apron Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the Paint Workshop Manual. Paint the following parts in vehicle color: Front apron, front spoiler on bumper, towing lug covers, outer PLA holder (if Porsche Steering Assist (PLA) is installed) 3.1 4 Disassemble and assemble front apron . 3.1.1 Replace front apron Workshop Manual 'Replacing front apron (basic)'. After removing the standard front apron, replace air guides for radiator, charge-air cooler and sound absorber on bumper (see 3.1.2 and 3.1.3). 3.1.2 Replace air guide for radiator with the supplied radiator guides Workshop Manual 'Removing and installing front air guide'. Also replace sound absorber on bumper with the supplied new sound absorber Figure 6 -3- and side air guides Figure 6 -2-. 3.1.3 Replace air guides for charge-air cooler with the supplied air guides Workshop Manual 'Removing and installing front air guide at the side (ahead of charge-air cooler)'. Paint work/Installing wheel covers and door trim panels Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the Paint Workshop Manual. Paint the following parts in vehicle color: Door trim panels, wheel covers, door covers 4.1 Remove and install door trim panels and wheel arch trims Figure 4 . 4.1.1 Replace door trim panels at the front Workshop Manual 'Removing and installing trim for front door' and rear Workshop Manual 'Removing and installing trim for rear door'. 4.1.2 Replace wheel covers at the front Workshop Manual 'Removing and installing front wheel cover' and rear Workshop Manual 'Removing and installing rear wheel cover'. Tequipment Feb 27, 2020 Page 11 of 14 6 Cayenne (9YA) 6699 ENU 5 Installation and Conversion Instructions 30/18 4.1.3 Install extended wheel arch trims Figure 7 at the rear left and right doors. 4.1.4 Carefully clean the bonding surface on the left and right doors and remove all grease using a suitable cleaner. 4.1.5 Remove protective film from the bonding surface on the wheel cover Figure 7 . 4.1.6 Install wheel cover at the door so that it is flush and looks right Figure 7 . Figure 7 Paint work/Installing door entry guards Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the Paint Workshop Manual. Paint the following parts in vehicle color: Door entry guards 5.1 Remove and install door entry guards Figure 4 -2-. 5.1.1 6 Replace door entry guards Workshop Manual 'Removing and installing door entry guard'. Paint work/Installing rear apron Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the Paint Workshop Manual. Paint the following parts in vehicle color: PDC spoiler/rear skirt 6.1 Feb 27, 2020 Page 12 of 14 Remove and install PDC spoiler Figure 5 -2- and rear panel Figure 5 -6-. 6.1.1 Remove and install rear apron Workshop Manual 'Removing and installing rear apron'. 6.1.2 Replace side guides Figure 5 -1-. Carry out this step in conjunction with Step 6.1.3. 6.1.3 Remove and install PDC spoiler/rear skirt Workshop Manual 'Removing and installing rear skirt'. 6.1.4 Remove and install rear panel Workshop Manual 'Removing and installing rear panel'. For vehicles with trailer hitch, RoW and USA (I-no. 1D3, 1D7, 1D8, 1D9): Install "open" panel. 6.1.5 For vehicles with Lane Change Assist (I-no. 7Y1, 7Y2, 7Y3, 7Y4), continue with Step 6.1.4. Tequipment Installation and Conversion Instructions 6.1.6 7 Cayenne (9YA) 30/18 ENU 6699 6 Calibrate Lane Change Assist Workshop Manual 'Calibrating Lane Change Assist'. Paint work/roof spoiler assembly. Roof spoiler for Cayenne Coupé not available Paint all ready-primed parts to match the vehicle’s color code in accordance with instructions in the Paint Workshop Manual. Paint the following parts in vehicle color: Roof spoiler, roof spoiler brackets at the left and right 7.1 8 Disassemble and assemble roof spoiler. 7.1.1 Remove and install roof spoiler Workshop Manual 'Removing and installing rear spoiler'. 7.1.2 Disassemble and assemble roof spoiler Workshop Manual 'Replacing rear spoiler'. Install double-sided adhesive strips at the required positions. Tightening torque for screws securing fender mounting to roof section (8x): 7.5 Nm (5.5 ftlb.). Code SportDesign package. 8.1 9900 - PIWIS Tester 3 must be connected and ignition switched on. 8.2 Select "Diagnostics". 9900 - PIWIS Tester 3 detects the model line. Press Next. PIWIS Tester III Diagnostics starts. 8.3 Update vehicle data. 8.3.1 Additional menu must be selected by pressing •F7“. Press •F11“ to confirm the question “Create vehicle analysis log (VAL)?”. 8.3.2 Select the Maintenance of vehicle data function. Press •F12“ until PR numbers appears in the Value group column. 8.3.3 Select Trim CD value in the Family column. When you touch the cell behind Trim CD value, the drop-down menu opens. Select the value 2D1 - Sport Design package. Press •F12“ to change values. 8.3.4 The selected values appear. Press •F8“ to write values. Wait until the following message appears: Generation of vehicle data is complete. Press ...... Press •F11“ to switch to the control unit overview. 8.4 Adapt coding. 8.4.1 Select all control units by pressing •Ctrl A“. Press •F12“ to continue. 8.4.2 Switch to the Coding/programming menu. Press •F12“ to continue. Select Automatic coding mode. Press •F12“ to continue. Tequipment Feb 27, 2020 Page 13 of 14 6 Cayenne (9YA) 6699 ENU 30/18 8.4.3 Installation and Conversion Instructions Wait until the following message appears: Coding was completed successfully. Press •F12“ to continue. Press •F12“ to return to the Overview menu. 8.5 Switch off ignition and disconnect 9900 - PIWIS Tester 3. 8.6 Disconnect battery charger. Labor time: 742 TU 66992320: Installing SportDesign package, complete Includes: Replacing front apron, replacing rear apron. Replacing door entry guards, replacing door trim panels, replacing wheel arch trims. Replacing air guides, replacing sound absorber on bumper. Without: Calibrating Lane Change Assist. 66585500: Replacing roof spoiler Includes: Removing and installing roof spoiler, disassembling and assembling roof spoiler Labor time: 76 TU 66586161: Painting new roof spoiler Includes: Roof spoiler and brackets Preparing body for painting Labor time: 70 TU 66996173: Painting new parts in SportDesign package, complete Includes: Painting new parts, Step 1: Front apron, towing lug cover, front spoiler on bumper, PLA holder, rear apron, towing lug, PDC spoiler, PLA holder, door entry guards, wheel covers, wheel covers at doors, wheel arch trims, door trim panels Preparing body for painting Labor time: 560 TU Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2020 Porsche Cars North America, Inc. Feb 27, 2020 Page 14 of 14 Tequipment