122-S5D6P-04

Installation and Conversion Instructions
Macan (95B)
19/19
ENU
6699
6
SportDesign Package (2D2/2D6)
Vehicle type:
Macan Turbo (95B)
Model Year:
As of 2020
Restriction:
ONLY approved for vehicles produced from week 25/2019!
Information:
Retrofitting
Figure 1
Notes:
The SportDesign package ( Figure 1) further emphasizes the sporty nature of the Macan. The SportDesign package comprises the following components:
•
•
•
New front apron
New ready-primed door trim panels (ONLY for 2D6)
New rear skirt, rear panel and underride guard (rear)
The components have been tested and approved together. Installing of individual components is not
permitted or approved!
The components specified above are also available straight from the factory for new vehicles by
requesting optional equipment SportDesign package (2D2)/SportDesign package painted Black
(high-gloss – 2D6).
The respective optional equipment is differentiated in terms of the scope of parts and the paint finish
(Matt Black or High-Gloss Black) of the individual parts.
For I-no. 2D2, we recommend the following paint finish:
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Macan (95B)
6699
ENU
•
•
Installation and Conversion Instructions
19/19
Matt Black (OK1): All grilles (radiators, vents), trims (fog lights, front camera) and parking sensor
(inner)
Exterior color: All large parts (complete front/rear apron, front spoiler), cover for towing hook and
parking sensor (outer)
For I-no. 2D6, we recommend the following paint finish:
•
•
High-Gloss Black (041): All grilles (radiators, vents), trims (fog lights, front camera), parking sensor
(inner), rear panel AND door trim panels.
Exterior color: All large parts (front apron/rear skirt, front spoiler), cover for towing hook and
parking sensor (outer)
The ready-primed sill covers (2D1)/sill covers and door trim panels (2D5) can also be retrofitted at the
request of the customer.
Available part numbers can be found in the TEQUIPMENT catalogue or the Porsche Electronic Parts
Catalogue (PET). For installation instructions, working times and painting times, see Workshop Manual.
Part nos.:
95B.044.815.04
 SportDesign package – RoW, set
95B.044.815.05
 SportDesign package – USA/Canada, set
95B.044.815.06
 SportDesign package – Japan, set
95B.044.815.07
 SportDesign package – China, set
ONLY for retrofitting SportDesign package (high-gloss Black – 2D6), also order the following:
95B.044.802.00
 Door trim panel, prime-coated – set
ONLY for vehicles with ParkAssist (7X2/7X8/8A4), also order the following:
5Q0.919.275.B.G2X
2x
 ParkAssist sensor, prime-coated – inner
5Q0.919.275.C.G2X
2x
 ParkAssist sensor, prime-coated – outer
ONLY for vehicles with trailer hitch (1D3 or 1D6), also order the following:
95B.807.925. .1E0
1x
95B.807.834.P.G2X
1x
95B.807.883
1x
95B.807.834.N.1E0
1x
 Rear grille, Black – RoW vehicles with electric trailer hitch
(1D3)
 Rear trim, prime-coated – RoW vehicles with electric trailer
hitch (1D3)
 Reinforcement, rear – USA/Canada vehicles with mechanical
trailer hitch (1D6)
 Rear trim, Black – USA/Canada vehicles with mechanical
trailer hitch (1D6)
Also order the following supplementary sets according to market and vehicle equipment:
Mar 4, 2020
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Tequipment
Installation and Conversion Instructions
Macan (95B)
19/19
ENU
6699
6
ONLY for RoW vehicles:
95B.044.815.14
1x
 Enhanced SportDesign package – Basic vehicle, set
95B.044.815.15
1x
95B.044.815.16
1x
95B.044.815.17
1x
 Enhanced SportDesign package – Vehicles with ParkAssist
(7X2/7X8/8A4), set
 Enhanced SportDesign package – Vehicles with adaptive
cruise control (8T3), set
 Enhanced SportDesign package – Vehicles with ParkAssist
(7X2/7X8/8A4) and adaptive cruise control (8T3), set
ONLY for USA/Canada vehicles:
95B.044.815.22
1x
 Enhanced SportDesign package – Basic vehicle, set
95B.044.815.23
1x
95B.044.815.24
1x
95B.044.815.25
1x
 Enhanced SportDesign package – Vehicles with ParkAssist
(7X2/7X8/8A4), set
 Enhanced SportDesign package – Vehicles with adaptive
cruise control (8T3), set
 Enhanced SportDesign package – Vehicles with ParkAssist
(7X2/7X8/8A4) and adaptive cruise control (8T3), set
Parts list:
Figure 2
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Macan (95B)
6699
ENU
Installation and Conversion Instructions
19/19
Parts included for front apron ( Figure 2 ):
Mar 4, 2020
Page 4 of 16
95B.807.217.x.G2X1
1x
Front apron, prime-coated  Figure 2 -1-
95B.807.221.x.G2X1
1x
Front apron, prime-coated  Figure 2 -1-
95B.807.156.E.G2X
1x
Towing hook cover, prime-coated  Figure 2 -2-
95B.807.061.J.G2X
1x
Front spoiler, prime-coated  Figure 2 -3-
95B.807.683.xx.G2X1
1x
Radiator grille (center), prime-coated  Figure 2 -4-
95B.807.681.F.G2X
1x
Air grille – side (left), prime-coated  Figure 2 -5-
95B.807.682.F.G2X
1x
Air grille – side (right), prime-coated  Figure 2 -5-
95B.807.819.D.G2X
1x
Trim (left), prime-coated  Figure 2 -6-
95B.807.820.D.G2X
1x
Trim (right), prime-coated  Figure 2 -6-
95B.807.685.E.G2X
1x
Vane (left), prime-coated  Figure 2 -7-
95B.807.686.E.G2X
1x
Vane (right), prime-coated (not shown)
95B.807.661
1x
Z support (left)  Figure 2 -8-
95B.808.661
1x
Z support (right, not shown)
95B.971.095.xx1
1x
Electric wire harness  Figure 2 -9-
999.919.243.01
22 x
Cap screw, 5.0 x 13 (number plate holder)  Figure 2 -10-
N.909.747.01
12 x
Torx tapping screw, TP5 x 16  Figure 2 -11-
999.507.836.09
6x
Clamp, 9.0 x 13.4/4.0 Figure 2 -12-
N.038.501.3
6x
Expansion rivet, A6.0 x 12.0  Figure 2 -13-
WHT.004.935
4x
Expander nut, TP5 x 15.5 (not shown)
———
2x
Spacer ring  Figure 2 -14-
95B.807.287.xx.E02
1x
Number plate bracket (not shown)
1
Depending on respective set
2
Depending on country version
Tequipment
Installation and Conversion Instructions
Macan (95B)
19/19
ENU
6699
6
Figure 3
Parts included for front ( Figure 3 ):
95B.807.550.P
1x
Plastic foam strip (front) – RoW  Figure 3 -1-
95B.807.550.Q
1x
Plastic foam strip (front) – USA (not shown)
95B.117.335.H
1x
95B.117.336.H
1x
95B.121.699.J
1x
Air guide for charge-air cooler (left)  Figure 3 -2- (similar to illustration)
Air guide for charge-air cooler (right)  Figure 3 -3- (similar to illustration)
Air flap (left)  Figure 3 -4-
95B.121.700.J
1x
Air flap (right)  Figure 3 -5-
95B.825.101.F.1E0
1x
Front underbody panelling (left)  Figure 3 -6-
95B.825.102.F.1E0
1x
Front underbody panelling (right)  Figure 3 -7-
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Macan (95B)
6699
ENU
Installation and Conversion Instructions
19/19
Figure 4
Parts included for rear ( Figure 4 ):
95B.807.834.G.G2X3
1x
Rear panel, prime-coated  Figure 4 -1-
95B.807.8353
1x
Underride guard  Figure 4 -2-
N .038.549.4
4x
Expansion rivet, A8 x 12 (not shown)
3
Materials:
Notes:
ONLY for vehicles WITHOUT trailer hitch (1D3/1D6)
———
——
Micro-fibre cloth (commercially available)
———
——
Betaclean 3350/isopropanol (commercially available)
The relevant legal regulations must be observed in the various countries.
Information
Tools:
9900 - PIWIS Tester 3
Polyoxymethylene wedge (POM wedge, commercially available)
Soft-faced hammer (commercially available)
Stanley knife (commercially available)
Hand lamp
Installing:
Mar 4, 2020
Page 6 of 16
1
Preparatory work
Tequipment
Installation and Conversion Instructions
Macan (95B)
19/19
ENU
6699
6
CAUTION
Painting components
•
Risk of warping of components
•
Risk of damage to components

Observe the guidelines and instructions for painting components in the "Paint" Workshop
Manual.

Always place parts without tension on the painting devices provided during painting and drying
processes.
2
1.1
Paint all prime-coated parts according to the relevant I-no. 2D2 (Matt Black = OK1) or 2D6
(High-Gloss Black = 041) and the vehicle's color code as specified in the Paint Manual.
1.2
Drive the vehicle onto the lifting platform (  Workshop Manual '4X00IN Lifting the vehicle').
1.3
Connect battery charger (  Workshop Manual '2X00IN Battery trickle charging').
1.4
Remove front apron (  Workshop Manual '631519 Removing and installing front apron').
1.5
Remove rear apron (  Workshop Manual '635519 Removing and installing rear apron').
Assemble new SportDesign front apron
2.1
Cut out transport lock on front apron
( Figure 5 ).
1
2
3
4
5
–
–
–
–
–
Transport lock
Front apron
Cover on towing hook
Radiator grille (centre)
Parking sensor holder
(7X2/7X8/8A4)
Remove burrs from cut edges.
2.2
2.3
Guide retaining strap for cover on towing
hook into the front apron and install cover
in front apron.
Figure 5
Convert reinforcement (mounting for front apron at the top in the wing area at the left/right) (
 Workshop Manual '63155501 Replacing front apron (basic)').
2.3.1
Remove expansion rivet (1 x) and reinforcement (left/right) from standard front
apron.
2.3.2
Install reinforcement (left/right) with expansion rivet (1 x) on new front apron.
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Macan (95B)
6699
ENU
Installation and Conversion Instructions
19/19
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are installed correctly.
2.4
Install new painted radiator grille (centre) on front apron (  Workshop Manual '660519
Removing and installing radiator grille').
Check gap dimension in the visible area all the way around and correct it if necessary.
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are installed correctly.
2.5
Install new painted front spoiler on front apron (  Workshop Manual '660319 Removing and
installing front spoiler') and secure with expansion rivets A6.0 x 12.0 (4 x).
Check gap dimension in the visible area all the way around and correct it if necessary.
2.6
Work in the (centre) radiator grille area
2.6.1
Install Z support (left/right) in the
(centre) radiator grille ( Figure 6 ).
1
2
3
– Radiator grille (centre)
– Z support (left)
– Z support (right)
Figure 6
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Installation and Conversion Instructions
2.6.2
19/19
ENU
6699
6
Install spacer ring (2 x) using pliers
in tab on (centre) radiator grille at
the top ( Figure 7 ).
1
2
2.6.3
Macan (95B)
– Spacer ring
– Clamp, 9.0 x 13.4/4.0
Install clamp 9.0 x 13.4/4.0 (6 x)
in the edge of the (centre) radiator
grille at the top ( Figure 7 ).
Figure 7
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are installed correctly.
2.6.4
ONLY for vehicles with ParkAssist
(7X2/7X8/8A4):
Install parking sensor holder into
new painted radiator grille (centre).
1
2
– Parking sensor holder
(7X2/7X8/8A4)
– Radiator grille (centre)
Convert parking sensor (4 x) (
 Workshop Manual '917519
Removing and installing ParkAssist
sensor').
Figure 8
Make sure that the isolating ring on the parking sensor is installed correctly!
Check gap dimension in the visible area all the way around and correct it if
necessary.
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Macan (95B)
6699
ENU
Installation and Conversion Instructions
19/19
2.6.5
ONLY for vehicles with front and
rear ParkAssist incl. reversing
camera and Surround View (8A4):
Convert trim with holder and front
camera ( Figure 9).
1
2
3
4
–
–
–
–
Cover
Bracket
Front camera
Cap screw, 5.0 x 13
Cap screw, 5.0 x 13: Tightening
torque 2 Nm (1.5 ftlb.)
2.7
Figure 9
Work in the air grille area (side, left/right)
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are installed correctly.
2.7.1
Install new air grilles (side,
left/right) in the front apron
( Figure 10 ;  Workshop Manual
'66041921 Removing and installing
front air grille (Turbo)').
1
2
– Air grille (side, right)
– Front apron
Figure 10
Mar 4, 2020
Page 10 of 16
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Installation and Conversion Instructions
2.7.2
Macan (95B)
19/19
ENU
6699
6
Install new vane (left/right) into the
respective air grille ( Figure 11 ).
1
2
– Vane (left)
– Direction indicator
light/auxiliary headlight
(left)
Figure 11
2.7.3
Convert direction indicator
light/auxiliary headlights (left/right)
( Figure 12 (Basic model/S);
 Workshop Manual '947119
Removing and installing auxiliary
headlights').
1
2
– Direction indicator
light/auxiliary headlight
(left)
– Torx tapping screw, TP5 x
16
Figure 12 (Basic model/S)
Secure direction indicator
light/auxiliary headlights (left/right) using Torx tapping screws (TP5 x 16, 3 x).
Tightening torque 2 Nm (1.5 ftlb.)
2.7.4
ONLY for USA variant:
Convert side marker light (  Workshop Manual '942755 Replacing light bulb for
side marker light').
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Macan (95B)
6699
ENU
Installation and Conversion Instructions
19/19
2.7.5
Install painted trim (left/right) in
the front apron on the relevant
side from the outside ( Figure
13 (Basic model/S)).
1
2
2.7.6
2.8
3
– Trim (right)
– Front apron
Check gap dimension in the visible
area all the way around and correct
it if necessary.
Route new electric wire harness in the front
apron and connect it (  Workshop Manual
'971519 Removing and installing front wire
harness').
Install new SportDesign front apron
Figure 13 (Basic model/S)
3.1
Work in the vehicle front area
1
2
3
3.1.1
– Plastic foam strip (front)
– Air flap (right)
– Air guide on charge-air cooler (right)
Replace plastic foam strip (front
 Figure 14 -1-) with new plastic
foam strip (  Workshop Manual
'631019 Removing and installing
front bumper').
4
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Page 12 of 16
3.1.2
Replace air flap (left/right  Figure
Figure 14
14 -2-) with new air flap (left/right) (
 Workshop Manual '631019 Removing and installing front bumper')
3.1.3
Replace air guide for charge-air cooler (left/right  Figure 14 -3-) with new air
guide (left/right) (  Workshop Manual '211019 Removing and installing air guide
for charge-air cooler').
3.2
Install new SportDesign front apron with new underbody panelling (left/right) (  Workshop
Manual '631519 Removing and installing front apron').
3.3
Install new number plate bracket on new SportDesign front apron (  Workshop Manual
'668319 Removing and installing number plate cover';  Workshop Manual '668319
Removing and installing number plate cover (USA)').
Convert rear apron
Tequipment
Installation and Conversion Instructions
Macan (95B)
19/19
ENU
6699
6
Information
Check fixing clips. They must not be bent or broken.
Make sure that all locking lugs have engaged correctly.
Check that they are installed correctly.
4.1
Remove standard rear panel and install new
painted rear panel in rear apron ( Figure 15;
 Workshop Manual '635619 Removing and
installing rear panel')
1
2
3
– Rear skirt (painted as standard)
– Rear apron
– Painted rear panel
Check gap dimension in the visible area all the
way around and correct it if necessary.
Figure 15
4.2
Install rear apron with new underride guide
( Figure 16 ;  Workshop Manual '635519
Removing and installing rear apron').
1
2
3
5
Coding:
6
– Underride guard
– Painted rear panel
– Number plate carrier
ONLY for retrofitting SportDesign package
(high-gloss Black - 2D6):
Convert door trim panels
5.1
Remove cover on front door and install new
painted cover (  Workshop Manual '662219
Removing and installing cover for front door').
5.2
Remove cover on rear door and install new painted cover (  Workshop Manual '664219
Removing and installing cover for rear door').
Figure 16
Enter SportDesign package (2D2 or 2D6) in the vehicle data
6.1
Preparatory work – Coding
NOTICE
Voltage drop
•
Risk of irreparable damage to control unit
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6
Macan (95B)
6699
ENU
Installation and Conversion Instructions
19/19
•
Risk of damage to control unit
•
Fault entries in the control unit
•
Coding in the control unit is aborted
•
Malfunctions in control unit, even during programming

Switch off the ignition and remove the ignition key before disconnecting the control unit.

Ensure that the power supply is not interrupted during programming.

Connect a battery charger with a current rating of at least Nominal value 90 A to the vehicle
battery.
NOTICE
Control unit programming will be aborted if the Internet connection is unstable.
•
An unstable Internet connection can interrupt communication between PIWIS Tester III and the
vehicle communication module (VCI). As a result, control unit programming may be aborted.

During control unit programming, always connect PIWIS Tester III to the vehicle communication module (VCI) via the USB cable.
6.1.1
9900 - PIWIS Tester 3 must be connected to the vehicle and then switched on.
6.1.2
Switch on ignition AND hazard warning lights on the vehicle.
Information
The 9900 - PIWIS Tester III instructions take precedence since the description
may be different with later Tester releases.
The procedure described here has been structured in general terms; different text
or additions may appear on the 9900 - PIWIS Tester III.
6.2
6.1.3
Select the "Diagnostics" menu item on the PIWIS Tester.
6.1.4
If 9900 - PIWIS Tester 3 is connected correctly, a connection to the vehicle will be
established: "Macan model line" is detected.
Enter the new vehicle equipment in the vehicle data
6.2.1
Press •F7“ in the control unit overview to switch to the “Additional menu”.
Press •F12“ to confirm the question "Create Vehicle Analysis Log (VAL)?".
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6.2.2
Select the “Management of vehicle order” function. Continue pressing •F12“ until
“PR numbers” is displayed in the Value group column.
6.2.3
Look for the option "2D2 – SPORT DESIGN PACKAGE WITHOUT SILL COVERS" or
"2D6 – SPORT DES. PACKAGE W/O DOOR SILLS, BLACK" in the "Family" column.
Tequipment
Installation and Conversion Instructions
Macan (95B)
19/19
ENU
6699
6
Select the relevant option from the drop-down menu in the "Value" column.
6.3
6.2.4
Press •F12“ to continue. A table containing coding values (old and new value) is
displayed in the overview.
6.2.5
Press •F8“ to continue. Data is then written/stored.
6.2.6
Wait until the message “Creation of vehicle data has been completed.” appears.
Press •F12“ to go to Report management.
6.2.7
Press •F10“ to open the log. Check that the selected vehicle equipment has been
entered and close the log.
Code/program the new vehicle equipment.
6.3.1
Select ALL control units (•CTRL+A“) in the control unit overview and switch to
the “Coding/programming” column.
6.3.2
Select the coding mode "Automatic coding". Press •F12“ to continue.
6.3.3
Once "Automatic coding" is complete, the message “Coding was completed
successfully. Press •F12“ to continue.” appears in the header.
Switch to the control unit overview.
6.4
Read out the fault memory of all systems, work through any existing faults and erase the fault
memory (  Workshop Manual '0X03IN Diagnostic maintenance: Diagnostic system and
maintenance inter...').
6.5
Switch off ignition and disconnect 9900 - PIWIS Tester 3.
6.6
Disconnect battery charger. (  Workshop Manual '2X00IN Battery trickle charging').
51 01 71 05:
–Preparing body paintwork–
Includes:
Order-based
Painting of new parts, Step 1
Plastic component
Labor time: 130 TU
66 99 61 55:
–Painting new parts in SportDesign package (1 x), complete–
Includes:
Painting new parts, Step 1:
Painting front apron, towing hook cover, front spoiler, radiator
grille (centre), air grille (left/right), vane (left/right), trim on
direction indicator/auxiliary headlights (left/right), trim panel
(left/right) and front camera trim.
Painting rear skirt.
Materials: 32 MU
Labor time: 420 TU
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Macan (95B)
6699
ENU
19/19
Installation and Conversion Instructions
Labor time: 480 TU
66 99 23 15:
–Installing SportDesign package (1 x)–
Includes:
Removing and installing front apron and rear apron;
Assembling new front apron and converting rear apron.
03 35 00 50:
–On-board diagnosis–
Includes:
Coding SportDesign package (I-no. 2D2 or I-no. 2D6) in the
vehicle data using the PIWIS Tester.
Additional
working times:
ONLY for retrofitting SportDesign package (high-gloss Black – 2D6):
Labor time: 12 TU
66 22 61 51: Painting new front door trim panel
Labor time: 20 TU
66 42 61 51: Painting new rear door trim panel
Labor time: 20 TU
66 22 56 00: Replacing front door trim panel (left/right)
Labor time: 75 TU
66 42 56 50: Replacing rear door trim panel (left/right)
Labor time: 58 TU
ONLY for vehicles with Lane Change Assist/Lane Keep Assist (7Y2/7Y3/7Y7):
97 70 25 53: Programming Lane Change Assist control unit.
Includes:
Calibrating calibration plate on the vehicle.
Labor time: 47 TU
ONLY for vehicles with Surround View (8A4):
91 72 25 50: Programming Surround View camera control unit
Labor time: 62 TU
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2020 Porsche Cars North America, Inc.
Mar 4, 2020
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