122-Y6T7L-04

Service Bulletin Details

Public Details for: 122-Y6T7L-04

Instructions for retrofitting an illuminated door entry guard on the macan.


- 2020 - 2019 - 2018 - 2017 - 2016 - 2015 - 2014 -

Models from 2020
2020 PORSCHE MACAN
Models from 2019
2019 PORSCHE MACAN
Models from 2018
2018 PORSCHE MACAN
Models from 2017
2017 PORSCHE MACAN
Models from 2016
2016 PORSCHE MACAN
Models from 2015
2015 PORSCHE MACAN
Models from 2014
2014 PORSCHE MACAN
Installation and Conversion Instructions
Macan (95B)
23/14
ENU
6807
6
Door Entry Guard, Illuminated (7M7/7M8)
Information:
Retrofitting
Model Year:
As of 2014
Note:
Figure 1
Illuminated door entry guards can be installed in the door entry area (front  Figure 1 ) on the Macan.
The guards are available in carbon-fiber composite or aluminium and with the model designation of the
respective vehicle. The "Carbon-fiber composite door entry guard" set also includes a carbon-fiber
composite loading sill guard (lock carrier, rear).
Technical modification to Macan and Macan Diesel from week 22/2016:
No slots in front (inner) door sill trim (lower A-pillar trim panel)  Door entry guard cannot be secured.
For this reason, check the customer's vehicle and also order new lower A-pillar trim panels if necessary
(see also Part Nos. section).
Information
First generation and second generation door entry guards differ only in the manufacturing process used
for the logo and the surface design. Both generations can be retrofitted without restriction for ALL model
years.
Parts Info:
Illuminated door entry guard, aluminium, brushed (1st generation):
95B.044.801.10
 Aluminium door entry guard –Macan–, set
Tequipment
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Macan (95B)
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Installation and Conversion Instructions
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95B.044.801.11
 Aluminium door entry guard –Macan S–, set
95B.044.801.12
 Aluminium door entry guard –Macan Turbo–, set
95B.044.801.13
 Aluminium door entry guard –Macan GTS–, set
Illuminated door entry guard, carbon-fiber composite (1st generation):
95B.044.801.00
 Carbon-fiber composite door entry guard –Macan–, set
95B.044.801.01
 Carbon-fiber composite door entry guard –Macan S–, set
95B.044.801.02
 Carbon-fiber composite door entry guard –Macan Turbo–, set
95B.044.801.03
 Carbon-fiber composite door entry guard –Macan GTS–, set
Illuminated door entry guard, aluminium, dark silver, brushed (2nd generation):
95B.044.810
 Aluminium door entry guard –Macan–, set
95B.044.811
 Aluminium door entry guard –Macan S–, set
95B.044.812
 Aluminium door entry guard –Macan Turbo–, set
Illuminated door entry guard, aluminium, black, brushed (2nd generation):
95B.044.813
 Aluminium door entry guard –Macan GTS–, set
Illuminated door entry guard, carbon-fiber composite (2nd generation):
95B.044.810.A
 Carbon-fiber composite door entry guard –Macan–, set
95B.044.811.A
 Carbon-fiber composite door entry guard –Macan S–, set
95B.044.812.A
 Carbon-fiber composite door entry guard –Macan Turbo–, set
95B.044.813.A
 Carbon-fiber composite door entry guard –Macan GTS–, set
ONLY for Macan/Macan Diesel from week 22/2016 (new model year), also order the following:
Parts List:
Mar 4, 2020
Page 2 of 17
95B.863.483.B FFF2
1x
A-pillar trim panels, lower left (LHD vehicle)
95B.863.484.B FFF2
1x
A-pillar trim panels, lower right (LHD vehicle)
95B.863.483.C FFF2
1x
A-pillar trim panels, lower left (RHD vehicle)
95B.863.484.C FFF2
1x
A-pillar trim panels, lower right (RHD vehicle)
1
Available model designations: see Porsche Electronic Parts Catalogue, TEQ 4, illustration 807-22.
2
Colour code: see Porsche Electronic Parts Catalogue, Macan, illustration 807-22.
Macan Turbo as an example.
Tequipment
Installation and Conversion Instructions
Macan (95B)
23/14
ENU
6807
6
Figure 2
———
1x
———
1x
———
1x
Carbon-fiber composite door entry guard, left, illuminated 
Figure 2 -1Carbon-fiber composite door entry guard, right, illuminated 
Figure 2 -2Aluminium door entry guard, left, illuminated  Figure 2 -3-
———
1x
Aluminium door entry guard, right, illuminated  Figure 2 -4-
———
1x
Wire harness  Figure 2 -5-
———
20 x
Tie-wrap (not shown)
— — —3
1x
Carbon-fiber composite lock carrier trim, rear left  Figure 2 -6-
— — —3
1x
Carbon-fiber composite lock carrier trim, rear right  Figure 2
-7-
3
ONLY contained in carbon-fiber composite illuminated door entry guard set.
Materials:
———
——
Tools:
9900 - PIWIS Tester 3
Cleaning agent (commercially available)
Polyoxymethylene wedge (POM wedge, commercially available)
Assembly:
1
Preparatory work
1.1
Remove front (inner) door sill trim at the left and right (  Workshop Manual '680519
Removing and installing front inner door sill trim').
1.2
Remove B-pillar trim panel
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Macan (95B)
6807
ENU
23/14
1.3
Installation and Conversion Instructions
1.2.1
Remove upper part of B-pillar trim panel at the left/right (  Workshop Manual
'706719 Removing and installing upper part of B-pillar trim panel').
1.2.2
Remove lower part of B-pillar trim panel at the left and right (  Workshop Manual
'706719 Removing and installing lower part of B-pillar trim panel').
Remove rear seat assembly
1.3.1
Remove rear seat (  Workshop Manual '724819 Removing and installing rear
seat').
1.3.2
Remove rear right backrest (  Workshop Manual '724719 Removing and
installing rear backrest').
1.4
Remove cover for rear lock carrier (  Workshop Manual '703919 Removing and installing
cover for rear lock carrier').
1.5
Remove side trim panel for rear luggage compartment at the right (  Workshop Manual
'700319 Removing and installing side trim panel for rear luggage compartment').
1.6
ONLY for vehicles with rear seat airbag:
1.7
1.6.1
Disconnect the battery (  Workshop Manual '270619 Removing and installing
battery').
1.6.2
Remove rear right seat airbag (  Workshop Manual '696419 Removing and
installing rear seat airbag').
Remove rear (inner) door sill trim at the right
( Figure 3,  Workshop Manual '680519
Removing and installing rear inner door sill
trim').
Figure 3
Mar 4, 2020
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Tequipment
Installation and Conversion Instructions
1.8
Macan (95B)
23/14
ENU
6807
6
Unclip rear (inner) door sill trim at the left
in the front area from the body ( Figure 4
-arrow a-).
1
2
3
– (Inner) door sill trim, rear left
– Carpet
– Cable duct
Lift carpet in front of the rear seat ( Figure 4
-b-) and expose cable duct ( Figure 4).
2
Installing electric wire harness
2.1
Secure electric wire harness (end of line
without pin connector socket) to auxiliary line.
Figure 4
Information
Removing the pin connector socket makes it easier to guide the wire harness through the
cable duct.
2.2
Press out pin contact of YE/GY line at the
shorter end of the wire harness.
1
2
– Secondary lock
– YE/GY line
2.2.1
Insert a screwdriver in between the
secondary lock and pin connector
socket ( Figure 5 -oben, Pfeil-)
and open the secondary lock (
Figure 5 -a-).
2.2.2
Release pin contact using press-out
tool ( Figure 5 -b-) and pull out
YE/GY line ( Figure 5 -c-).
2.2.3
To protect the pin contact, secure
the YE/GY line that you pressed out
to the wire harness using wrapping
tape.
Tequipment
Figure 5
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Macan (95B)
6807
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Installation and Conversion Instructions
23/14
2.3
Route electric wire harness as follows
( Figure 6):
Left A-pillar → main wire harness in
passenger compartment at the left →
cable duct in front of rear seat → main wire
harness in passenger compartment at
the right → left A-pillar → wire harness in
luggage compartment at the right → rear-end
electronics control unit
Figure 6
2.3.1
Push pin connector socket onto the
top guide ( Figure 7 -inset-) at the
connection point holder ( Figure 7
-arrow-).
1
2
3
4
–
–
–
–
Pin connector socket
Connection point holder
Guide, top
Ground pin 21
Secure cable ring eyelet to ground
pin 21 ( Figure 7).
Tightening torque 9 Nm
(6.5 ftlb.)
2.3.2
Figure 7
Open rear left cable duct ( Figure
8 -arrow-).
Figure 8
Mar 4, 2020
Page 6 of 17
Tequipment
Installation and Conversion Instructions
2.3.3
Macan (95B)
23/14
ENU
6807
6
Route electric wire harness along
the main wire harness in the
passenger compartment at the left
through the cable duct in front of the
rear seat to the right-hand side of
the vehicle ( Figure 9).
1
2
3
– Wire harness
– Main wire harness in
passenger compartment
– Cable duct
Figure 9
2.3.4
Close rear left cable duct ( Figure
10 -arrow-).
Figure 10
2.3.5
Route electric wire harness (YE/GY
line) along the main wire harness in
the passenger compartment to the
right A-pillar ( Figure 11).
Figure 11
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Macan (95B)
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Installation and Conversion Instructions
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2.3.6
Insert pin contact of YE/GY line into
pin connector socket ( Figure 12
-a-).
1
2
– Pin contact of YE/GY line
– Secondary lock
Close secondary lock ( Figure 12
-b-).
Figure 12
2.3.7
Push pin connector socket onto the
top guide at the connection point
holder ( Figure 13).
1
2
3
– Pin connector socket
– Guide, top
– Ground pin 22
Secure cable ring eyelet to ground
pin 22 ( Figure 13 -3-).
Tightening torque 9 Nm
(6.5 ftlb.)
Figure 13
2.3.8
Route YE/GY line along the
wire harness in the luggage
compartment at the right to the
rear-end electronics control unit
( Figure 14).
1
2
2.4
– YE/GY line
– Control unit for rear-end
electronics
Connect YE/GY line to the rear-end electronics control unit.
Figure 14
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Tequipment
Installation and Conversion Instructions
2.4.1
Macan (95B)
23/14
ENU
6807
6
Disconnect electric plug connection
on the rear-end electronics control
unit ( Figure 15,  Workshop
Manual '578919 Removing and
installing control unit for rear-end
electronics').
1
– Plug connection
Figure 15
2.4.2
Open the locking mechanism (
Figure 16 -arrow-) and push the
grey plug socket out of the black
plug carrier ( Figure 16).
1
2
– Plug socket (grey)
– Plug carrier (black)
Figure 16
Information
Ensure socket contact is seated securely.
2.4.3
Insert socket contact into chamber
8 of the grey plug socket ( Figure
17 -arrow-).
2.4.4
Slide grey plug socket into the plug
carrier until the locking mechanism
engages.
Figure 17
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Macan (95B)
6807
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Installation and Conversion Instructions
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2.4.5
Connect electric plug connection
to the rear-end electronics control
unit ( Figure 18,  Workshop
Manual '578919 Removing and
installing control unit for rear-end
electronics').
1
2.5
– Plug connection for
rear-end electronics
control unit
Secure electric wire harness to the standard
wire harness with a tie-wrap.
Figure 18
Information
Some of the repair illustrations show only one side of
the vehicle. Naturally, some steps also have to be performed on the opposite side of the vehicle as
well. These must be carried out as a mirror image of the steps shown.
3
Install illuminated door entry guard in (inner) door sill
trim
3.1
Remove standard door entry guard.
3.1.1
Bend up tabs ( Figure 19
-arrow-).
1
– Tab on door entry guard
Figure 19
Mar 4, 2020
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Tequipment
Installation and Conversion Instructions
3.1.2
Macan (95B)
23/14
ENU
6807
6
Carefully lever off the standard door
entry guard from the (inner) door sill
trim using a POM (plastic) wedge
( Figure 20).
1
2
3
– POM wedge
– Door entry guard
(standard)
– (Inner) door sill trim
Figure 20
3.2
Drill cable hole (Ø = 18 mm) in the (inner) door
sill trim ( Figure 21).
x
y
d
s
3.3
–
–
–
–
426 mm
40 mm
Ø 18 mm
Point of intersection
3.2.1
Mark point of intersection ( Figure
21 -S-) of dimensions x and y on the
inner door sill trim.
3.2.2
Drill a hole with a diameter of 18
mm at this point.
Figure 21
Install illuminated door entry guard in (inner) door sill trim.
3.3.1
Pull protective film off the door
entry guard ( Figure 22).
1
2
3
– Line (flat conductor path)
– Protective film
– Tab
Guide connector and line (flat
conductor path) through the bore
hole.
Information
When installing the door entry
Figure 22
guard, make sure that the
sharp-edged tabs do not damaged the surface of the door sill trim.
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Macan (95B)
6807
ENU
Installation and Conversion Instructions
23/14
Position illuminated door entry guard over the (inner) door sill trim.
Carefully guide tabs on the illuminated door entry guard into the mounting points on
the (inner) door sill trim ( Figure 22).
3.3.2
Press illuminated door entry guard
and (inner) door sill trim together
and bend over the tabs ( Figure
23).
1
– Tab
Figure 23
3.3.3
Clean the bonding areas for the
flat conductor path ( Figure 24
-shaded area-) on the underside
of the (inner) door sill trim using
isopropanol to remove any grease
and dust.
1
2
– Protective film
– Flat conductor path
Pull protective film off the flat
conductor path ( Figure 24).
Figure 24
3.3.4
Lift up insulating material and affix
flat conductor path to the (inner)
door sill trim ( Figure 25).
1
2
4
– Flat conductor path
– Insulating material
ONLY for "carbon-fiber composite" door entry
guards:
Install trims for carbon-fiber composite lock carriers
4.1
Disassemble cover on rear lock carrier
Figure 25
Mar 4, 2020
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Tequipment
Installation and Conversion Instructions
4.1.1
Macan (95B)
23/14
ENU
6807
6
Remove insulating material from
lock carrier cover ( Figure 26).
1
2
– Insulating material
– Cover on lock carrier
Figure 26
4.1.2
Insert a POM (plastic) wedge
between the trim and lock carrier
cover and lever off the trim
( Figure 27).
1
2
– Cover
– Cover on lock carrier
Figure 27
4.2
Install new carbon-fiber composite trim in lock
carrier cover ( Figure 28).
1
2
3
5
– Carbon-fiber composite trim
– Cover on lock carrier
– Guide pin
4.2.1
Remove protective film on both
sides.
4.2.2
First move the guide pin at the right
into the bore hole ( Figure 28
-arrow a-) and then position the
trim in the slot.
4.2.3
Press the trim and lock support
cover together firmly.
Concluding work
Figure 28
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Macan (95B)
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5.1
Re-fit carpet in front of the rear seat ( Figure
29).
1
2
5.2
Installation and Conversion Instructions
– (Inner) door sill trim
– Carpet
Clip rear (inner) door sill trim at the left in the
front area into the body ( Figure 29).
Figure 29
5.3
Install rear (inner) door sill trim at the right (
 Workshop Manual '680519 Removing and
installing rear inner door sill trim').
5.4
ONLY for vehicles with rear seat airbag:
5.4.1
Install rear right seat airbag (
 Workshop Manual '696419
Removing and installing rear seat
airbag').
5.4.2
Connect the battery (  Workshop Manual '270619 Removing and installing
battery').
5.5
Install side trim panel for rear luggage compartment at the right (  Workshop Manual
'700319 Removing and installing side trim panel for rear luggage compartment').
5.6
Install cover for rear lock carrier (  Workshop Manual '703919 Removing and installing
cover for rear lock carrier').
5.7
Install rear seat assembly
5.8
5.9
Mar 4, 2020
Page 14 of 17
Figure 30
5.7.1
Install rear right backrest (  Workshop Manual '724719 Removing and installing
rear backrest').
5.7.2
Install rear seat (  Workshop Manual '724819 Removing and installing rear seat').
Install B-pillar trim panel
5.8.1
Install lower part of B-pillar trim panel at the left and right (  Workshop Manual
'706719 Removing and installing lower part of B-pillar trim panel').
5.8.2
Install upper part of B-pillar trim panel at the left and right (  Workshop Manual
'706719 Removing and installing upper part of B-pillar trim panel').
Install front inner door sill trims at the left and right (  Workshop Manual '680519 Removing
and installing inner door sill trim').
Tequipment
Installation and Conversion Instructions
Macan (95B)
23/14
ENU
6807
6
Information
Lines can be interchanged during installation!
5.9.1
Check that YE/GN line (wire
harness) and RD line (door sill trim)
are inserted in the same chamber
(socket/connector).
1
2
•
•
– YE/GN line (wire harness)
– RD line (door sill trim)
A: Replace RD line with BN
ground line
B: Insert lines in the correct
chambers
Figure 31
5.9.2
Connect plug connection  Figure
32 -arrow-.
5.9.3
Carry out the remaining tasks
for installing inner door sill trims
(  Workshop Manual '680519
Removing and installing inner door
sill trim').
Figure 32
NOTICE
Voltage drop
•
Risk of irreparable damage to control unit
•
Risk of damage to control unit
•
Fault entries in the control unit
•
Coding in the control unit is aborted
Tequipment
Mar 4, 2020
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Macan (95B)
6807
ENU
Installation and Conversion Instructions
23/14
•
Malfunctions in control unit, even during programming

Prior to disconnecting the control unit, switch off the ignition and remove the ignition key.

Ensure that the power supply is not interrupted during programming.

Connect battery charger/power supply suitable for AGM Type batteries, recommended current rating
of 90A fixed voltage 13.5V to 14.5V, tool number VAS 5908.
Information
The 9900 - PIWIS Tester III instructions take precedence since the description may be different
with later Tester releases.
The procedure described here has been structured in general terms; different text or additions may
appear on the 9900 - PIWIS Tester III.
6
Code illuminated door entry guards
6.1
Connect battery charger (  Workshop Manual '2X00IN Battery trickle charging').
6.2
9900 - PIWIS Tester 3 must be connected before switching on the ignition.
6.3
Select the required vehicle type. PIWIS Tester Diagnostics starts.
6.4
Maintenance of vehicle data
6.4.1
Select Additional menu by pressing •F7“. Press •F11“ to confirm the question
"Create vehicle analysis log (VAL)?".
6.4.2
Select the "Maintenance of vehicle data" function. Press •F12“ until "PR numbers"
appears in the Value group column.
6.4.3
Select "Door entry guards" in the Family column.
6.4.4
Open the drop-down menu in the "Value" column and select "7M7 – Door entry
guard in stainless steel, illuminated" or "7M8 – Door entry guard in carbon, illuminated". Press •F12“ to continue.
6.4.5
A table containing the values to be changed is displayed.
Save the values by pressing •F8“.
Wait until "Generation of vehicle data is complete........" appears.
6.4.6
Press •F12“ to switch to Report management. Open the log by pressing
•F10“ and check that the vehicle equipment "Door entry guard in stainless steel,
illuminated - 7M7" or "Door entry guard in carbon, illuminated - 7M8" is displayed.
Close the log.
6.5
Adapt coding.
6.5.1
Mar 4, 2020
Page 16 of 17
Switch to the "Overview" menu.
Tequipment
Installation and Conversion Instructions
Macan (95B)
23/14
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6807
6
Press •F11“ to return to the list of control units.
Select all control units by pressing •Ctrl A“. Press •F12“ to continue.
6.5.2
Switch to the "Codings/adaptations" menu. Press •F12“ to continue.
Select "Automatic coding" mode. Press •F12“ to continue.
6.5.3
Wait until the message "Coding has been completed successfully" appears. Press
•F12“ to continue.
6.6
Read out the fault memories of all systems, work through any existing faults and erase the
fault memories.  Workshop Manual '0335IN Diagnostic maintenance: diagnostic system
and maintenance inter…'
6.7
Disconnect the battery charger.  Workshop Manual '2X00IN Battery trickle charging'
6.8
Carry out a function test.
68 07 23 40:
–Illuminated "aluminium" door entry guard installed–
Includes:
Installing electric wire harness, removing and installing cover
strips near door (front, 2 ea.).
Labor time: 290 TU
68 07 23 45:
–Illuminated "carbon" door entry guard installed–
Includes:
Installing electric wire harness, removing and installing cover
strips near door (front, 2 ea.), replacing trim strips on lock
carrier cover (rear, 2 ea.).
Labor time: 340 TU
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2020 Porsche Cars North America, Inc.
Tequipment
Mar 4, 2020
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