122-Y6T7L-04
Service Bulletin Details
Public Details for: 122-Y6T7L-04
Instructions for retrofitting an illuminated door entry guard on the macan.
- 2020 - 2019 - 2018 - 2017 - 2016 - 2015 - 2014 -
Models from 2020
2020 PORSCHE MACAN |
Models from 2019
2019 PORSCHE MACAN |
Models from 2018
2018 PORSCHE MACAN |
Models from 2017
2017 PORSCHE MACAN |
Models from 2016
2016 PORSCHE MACAN |
Models from 2015
2015 PORSCHE MACAN |
Models from 2014
2014 PORSCHE MACAN |
Installation and Conversion Instructions Macan (95B) 23/14 ENU 6807 6 Door Entry Guard, Illuminated (7M7/7M8) Information: Retrofitting Model Year: As of 2014 Note: Figure 1 Illuminated door entry guards can be installed in the door entry area (front Figure 1 ) on the Macan. The guards are available in carbon-fiber composite or aluminium and with the model designation of the respective vehicle. The "Carbon-fiber composite door entry guard" set also includes a carbon-fiber composite loading sill guard (lock carrier, rear). Technical modification to Macan and Macan Diesel from week 22/2016: No slots in front (inner) door sill trim (lower A-pillar trim panel) Door entry guard cannot be secured. For this reason, check the customer's vehicle and also order new lower A-pillar trim panels if necessary (see also Part Nos. section). Information First generation and second generation door entry guards differ only in the manufacturing process used for the logo and the surface design. Both generations can be retrofitted without restriction for ALL model years. Parts Info: Illuminated door entry guard, aluminium, brushed (1st generation): 95B.044.801.10 Aluminium door entry guard –Macan–, set Tequipment Mar 4, 2020 Page 1 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 23/14 95B.044.801.11 Aluminium door entry guard –Macan S–, set 95B.044.801.12 Aluminium door entry guard –Macan Turbo–, set 95B.044.801.13 Aluminium door entry guard –Macan GTS–, set Illuminated door entry guard, carbon-fiber composite (1st generation): 95B.044.801.00 Carbon-fiber composite door entry guard –Macan–, set 95B.044.801.01 Carbon-fiber composite door entry guard –Macan S–, set 95B.044.801.02 Carbon-fiber composite door entry guard –Macan Turbo–, set 95B.044.801.03 Carbon-fiber composite door entry guard –Macan GTS–, set Illuminated door entry guard, aluminium, dark silver, brushed (2nd generation): 95B.044.810 Aluminium door entry guard –Macan–, set 95B.044.811 Aluminium door entry guard –Macan S–, set 95B.044.812 Aluminium door entry guard –Macan Turbo–, set Illuminated door entry guard, aluminium, black, brushed (2nd generation): 95B.044.813 Aluminium door entry guard –Macan GTS–, set Illuminated door entry guard, carbon-fiber composite (2nd generation): 95B.044.810.A Carbon-fiber composite door entry guard –Macan–, set 95B.044.811.A Carbon-fiber composite door entry guard –Macan S–, set 95B.044.812.A Carbon-fiber composite door entry guard –Macan Turbo–, set 95B.044.813.A Carbon-fiber composite door entry guard –Macan GTS–, set ONLY for Macan/Macan Diesel from week 22/2016 (new model year), also order the following: Parts List: Mar 4, 2020 Page 2 of 17 95B.863.483.B FFF2 1x A-pillar trim panels, lower left (LHD vehicle) 95B.863.484.B FFF2 1x A-pillar trim panels, lower right (LHD vehicle) 95B.863.483.C FFF2 1x A-pillar trim panels, lower left (RHD vehicle) 95B.863.484.C FFF2 1x A-pillar trim panels, lower right (RHD vehicle) 1 Available model designations: see Porsche Electronic Parts Catalogue, TEQ 4, illustration 807-22. 2 Colour code: see Porsche Electronic Parts Catalogue, Macan, illustration 807-22. Macan Turbo as an example. Tequipment Installation and Conversion Instructions Macan (95B) 23/14 ENU 6807 6 Figure 2 ——— 1x ——— 1x ——— 1x Carbon-fiber composite door entry guard, left, illuminated Figure 2 -1Carbon-fiber composite door entry guard, right, illuminated Figure 2 -2Aluminium door entry guard, left, illuminated Figure 2 -3- ——— 1x Aluminium door entry guard, right, illuminated Figure 2 -4- ——— 1x Wire harness Figure 2 -5- ——— 20 x Tie-wrap (not shown) — — —3 1x Carbon-fiber composite lock carrier trim, rear left Figure 2 -6- — — —3 1x Carbon-fiber composite lock carrier trim, rear right Figure 2 -7- 3 ONLY contained in carbon-fiber composite illuminated door entry guard set. Materials: ——— —— Tools: 9900 - PIWIS Tester 3 Cleaning agent (commercially available) Polyoxymethylene wedge (POM wedge, commercially available) Assembly: 1 Preparatory work 1.1 Remove front (inner) door sill trim at the left and right ( Workshop Manual '680519 Removing and installing front inner door sill trim'). 1.2 Remove B-pillar trim panel Tequipment Mar 4, 2020 Page 3 of 17 6 Macan (95B) 6807 ENU 23/14 1.3 Installation and Conversion Instructions 1.2.1 Remove upper part of B-pillar trim panel at the left/right ( Workshop Manual '706719 Removing and installing upper part of B-pillar trim panel'). 1.2.2 Remove lower part of B-pillar trim panel at the left and right ( Workshop Manual '706719 Removing and installing lower part of B-pillar trim panel'). Remove rear seat assembly 1.3.1 Remove rear seat ( Workshop Manual '724819 Removing and installing rear seat'). 1.3.2 Remove rear right backrest ( Workshop Manual '724719 Removing and installing rear backrest'). 1.4 Remove cover for rear lock carrier ( Workshop Manual '703919 Removing and installing cover for rear lock carrier'). 1.5 Remove side trim panel for rear luggage compartment at the right ( Workshop Manual '700319 Removing and installing side trim panel for rear luggage compartment'). 1.6 ONLY for vehicles with rear seat airbag: 1.7 1.6.1 Disconnect the battery ( Workshop Manual '270619 Removing and installing battery'). 1.6.2 Remove rear right seat airbag ( Workshop Manual '696419 Removing and installing rear seat airbag'). Remove rear (inner) door sill trim at the right ( Figure 3, Workshop Manual '680519 Removing and installing rear inner door sill trim'). Figure 3 Mar 4, 2020 Page 4 of 17 Tequipment Installation and Conversion Instructions 1.8 Macan (95B) 23/14 ENU 6807 6 Unclip rear (inner) door sill trim at the left in the front area from the body ( Figure 4 -arrow a-). 1 2 3 – (Inner) door sill trim, rear left – Carpet – Cable duct Lift carpet in front of the rear seat ( Figure 4 -b-) and expose cable duct ( Figure 4). 2 Installing electric wire harness 2.1 Secure electric wire harness (end of line without pin connector socket) to auxiliary line. Figure 4 Information Removing the pin connector socket makes it easier to guide the wire harness through the cable duct. 2.2 Press out pin contact of YE/GY line at the shorter end of the wire harness. 1 2 – Secondary lock – YE/GY line 2.2.1 Insert a screwdriver in between the secondary lock and pin connector socket ( Figure 5 -oben, Pfeil-) and open the secondary lock ( Figure 5 -a-). 2.2.2 Release pin contact using press-out tool ( Figure 5 -b-) and pull out YE/GY line ( Figure 5 -c-). 2.2.3 To protect the pin contact, secure the YE/GY line that you pressed out to the wire harness using wrapping tape. Tequipment Figure 5 Mar 4, 2020 Page 5 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 23/14 2.3 Route electric wire harness as follows ( Figure 6): Left A-pillar → main wire harness in passenger compartment at the left → cable duct in front of rear seat → main wire harness in passenger compartment at the right → left A-pillar → wire harness in luggage compartment at the right → rear-end electronics control unit Figure 6 2.3.1 Push pin connector socket onto the top guide ( Figure 7 -inset-) at the connection point holder ( Figure 7 -arrow-). 1 2 3 4 – – – – Pin connector socket Connection point holder Guide, top Ground pin 21 Secure cable ring eyelet to ground pin 21 ( Figure 7). Tightening torque 9 Nm (6.5 ftlb.) 2.3.2 Figure 7 Open rear left cable duct ( Figure 8 -arrow-). Figure 8 Mar 4, 2020 Page 6 of 17 Tequipment Installation and Conversion Instructions 2.3.3 Macan (95B) 23/14 ENU 6807 6 Route electric wire harness along the main wire harness in the passenger compartment at the left through the cable duct in front of the rear seat to the right-hand side of the vehicle ( Figure 9). 1 2 3 – Wire harness – Main wire harness in passenger compartment – Cable duct Figure 9 2.3.4 Close rear left cable duct ( Figure 10 -arrow-). Figure 10 2.3.5 Route electric wire harness (YE/GY line) along the main wire harness in the passenger compartment to the right A-pillar ( Figure 11). Figure 11 Tequipment Mar 4, 2020 Page 7 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 23/14 2.3.6 Insert pin contact of YE/GY line into pin connector socket ( Figure 12 -a-). 1 2 – Pin contact of YE/GY line – Secondary lock Close secondary lock ( Figure 12 -b-). Figure 12 2.3.7 Push pin connector socket onto the top guide at the connection point holder ( Figure 13). 1 2 3 – Pin connector socket – Guide, top – Ground pin 22 Secure cable ring eyelet to ground pin 22 ( Figure 13 -3-). Tightening torque 9 Nm (6.5 ftlb.) Figure 13 2.3.8 Route YE/GY line along the wire harness in the luggage compartment at the right to the rear-end electronics control unit ( Figure 14). 1 2 2.4 – YE/GY line – Control unit for rear-end electronics Connect YE/GY line to the rear-end electronics control unit. Figure 14 Mar 4, 2020 Page 8 of 17 Tequipment Installation and Conversion Instructions 2.4.1 Macan (95B) 23/14 ENU 6807 6 Disconnect electric plug connection on the rear-end electronics control unit ( Figure 15, Workshop Manual '578919 Removing and installing control unit for rear-end electronics'). 1 – Plug connection Figure 15 2.4.2 Open the locking mechanism ( Figure 16 -arrow-) and push the grey plug socket out of the black plug carrier ( Figure 16). 1 2 – Plug socket (grey) – Plug carrier (black) Figure 16 Information Ensure socket contact is seated securely. 2.4.3 Insert socket contact into chamber 8 of the grey plug socket ( Figure 17 -arrow-). 2.4.4 Slide grey plug socket into the plug carrier until the locking mechanism engages. Figure 17 Tequipment Mar 4, 2020 Page 9 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 23/14 2.4.5 Connect electric plug connection to the rear-end electronics control unit ( Figure 18, Workshop Manual '578919 Removing and installing control unit for rear-end electronics'). 1 2.5 – Plug connection for rear-end electronics control unit Secure electric wire harness to the standard wire harness with a tie-wrap. Figure 18 Information Some of the repair illustrations show only one side of the vehicle. Naturally, some steps also have to be performed on the opposite side of the vehicle as well. These must be carried out as a mirror image of the steps shown. 3 Install illuminated door entry guard in (inner) door sill trim 3.1 Remove standard door entry guard. 3.1.1 Bend up tabs ( Figure 19 -arrow-). 1 – Tab on door entry guard Figure 19 Mar 4, 2020 Page 10 of 17 Tequipment Installation and Conversion Instructions 3.1.2 Macan (95B) 23/14 ENU 6807 6 Carefully lever off the standard door entry guard from the (inner) door sill trim using a POM (plastic) wedge ( Figure 20). 1 2 3 – POM wedge – Door entry guard (standard) – (Inner) door sill trim Figure 20 3.2 Drill cable hole (Ø = 18 mm) in the (inner) door sill trim ( Figure 21). x y d s 3.3 – – – – 426 mm 40 mm Ø 18 mm Point of intersection 3.2.1 Mark point of intersection ( Figure 21 -S-) of dimensions x and y on the inner door sill trim. 3.2.2 Drill a hole with a diameter of 18 mm at this point. Figure 21 Install illuminated door entry guard in (inner) door sill trim. 3.3.1 Pull protective film off the door entry guard ( Figure 22). 1 2 3 – Line (flat conductor path) – Protective film – Tab Guide connector and line (flat conductor path) through the bore hole. Information When installing the door entry Figure 22 guard, make sure that the sharp-edged tabs do not damaged the surface of the door sill trim. Tequipment Mar 4, 2020 Page 11 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 23/14 Position illuminated door entry guard over the (inner) door sill trim. Carefully guide tabs on the illuminated door entry guard into the mounting points on the (inner) door sill trim ( Figure 22). 3.3.2 Press illuminated door entry guard and (inner) door sill trim together and bend over the tabs ( Figure 23). 1 – Tab Figure 23 3.3.3 Clean the bonding areas for the flat conductor path ( Figure 24 -shaded area-) on the underside of the (inner) door sill trim using isopropanol to remove any grease and dust. 1 2 – Protective film – Flat conductor path Pull protective film off the flat conductor path ( Figure 24). Figure 24 3.3.4 Lift up insulating material and affix flat conductor path to the (inner) door sill trim ( Figure 25). 1 2 4 – Flat conductor path – Insulating material ONLY for "carbon-fiber composite" door entry guards: Install trims for carbon-fiber composite lock carriers 4.1 Disassemble cover on rear lock carrier Figure 25 Mar 4, 2020 Page 12 of 17 Tequipment Installation and Conversion Instructions 4.1.1 Macan (95B) 23/14 ENU 6807 6 Remove insulating material from lock carrier cover ( Figure 26). 1 2 – Insulating material – Cover on lock carrier Figure 26 4.1.2 Insert a POM (plastic) wedge between the trim and lock carrier cover and lever off the trim ( Figure 27). 1 2 – Cover – Cover on lock carrier Figure 27 4.2 Install new carbon-fiber composite trim in lock carrier cover ( Figure 28). 1 2 3 5 – Carbon-fiber composite trim – Cover on lock carrier – Guide pin 4.2.1 Remove protective film on both sides. 4.2.2 First move the guide pin at the right into the bore hole ( Figure 28 -arrow a-) and then position the trim in the slot. 4.2.3 Press the trim and lock support cover together firmly. Concluding work Figure 28 Tequipment Mar 4, 2020 Page 13 of 17 6 Macan (95B) 6807 ENU 23/14 5.1 Re-fit carpet in front of the rear seat ( Figure 29). 1 2 5.2 Installation and Conversion Instructions – (Inner) door sill trim – Carpet Clip rear (inner) door sill trim at the left in the front area into the body ( Figure 29). Figure 29 5.3 Install rear (inner) door sill trim at the right ( Workshop Manual '680519 Removing and installing rear inner door sill trim'). 5.4 ONLY for vehicles with rear seat airbag: 5.4.1 Install rear right seat airbag ( Workshop Manual '696419 Removing and installing rear seat airbag'). 5.4.2 Connect the battery ( Workshop Manual '270619 Removing and installing battery'). 5.5 Install side trim panel for rear luggage compartment at the right ( Workshop Manual '700319 Removing and installing side trim panel for rear luggage compartment'). 5.6 Install cover for rear lock carrier ( Workshop Manual '703919 Removing and installing cover for rear lock carrier'). 5.7 Install rear seat assembly 5.8 5.9 Mar 4, 2020 Page 14 of 17 Figure 30 5.7.1 Install rear right backrest ( Workshop Manual '724719 Removing and installing rear backrest'). 5.7.2 Install rear seat ( Workshop Manual '724819 Removing and installing rear seat'). Install B-pillar trim panel 5.8.1 Install lower part of B-pillar trim panel at the left and right ( Workshop Manual '706719 Removing and installing lower part of B-pillar trim panel'). 5.8.2 Install upper part of B-pillar trim panel at the left and right ( Workshop Manual '706719 Removing and installing upper part of B-pillar trim panel'). Install front inner door sill trims at the left and right ( Workshop Manual '680519 Removing and installing inner door sill trim'). Tequipment Installation and Conversion Instructions Macan (95B) 23/14 ENU 6807 6 Information Lines can be interchanged during installation! 5.9.1 Check that YE/GN line (wire harness) and RD line (door sill trim) are inserted in the same chamber (socket/connector). 1 2 • • – YE/GN line (wire harness) – RD line (door sill trim) A: Replace RD line with BN ground line B: Insert lines in the correct chambers Figure 31 5.9.2 Connect plug connection Figure 32 -arrow-. 5.9.3 Carry out the remaining tasks for installing inner door sill trims ( Workshop Manual '680519 Removing and installing inner door sill trim'). Figure 32 NOTICE Voltage drop • Risk of irreparable damage to control unit • Risk of damage to control unit • Fault entries in the control unit • Coding in the control unit is aborted Tequipment Mar 4, 2020 Page 15 of 17 6 Macan (95B) 6807 ENU Installation and Conversion Instructions 23/14 • Malfunctions in control unit, even during programming Prior to disconnecting the control unit, switch off the ignition and remove the ignition key. Ensure that the power supply is not interrupted during programming. Connect battery charger/power supply suitable for AGM Type batteries, recommended current rating of 90A fixed voltage 13.5V to 14.5V, tool number VAS 5908. Information The 9900 - PIWIS Tester III instructions take precedence since the description may be different with later Tester releases. The procedure described here has been structured in general terms; different text or additions may appear on the 9900 - PIWIS Tester III. 6 Code illuminated door entry guards 6.1 Connect battery charger ( Workshop Manual '2X00IN Battery trickle charging'). 6.2 9900 - PIWIS Tester 3 must be connected before switching on the ignition. 6.3 Select the required vehicle type. PIWIS Tester Diagnostics starts. 6.4 Maintenance of vehicle data 6.4.1 Select Additional menu by pressing •F7“. Press •F11“ to confirm the question "Create vehicle analysis log (VAL)?". 6.4.2 Select the "Maintenance of vehicle data" function. Press •F12“ until "PR numbers" appears in the Value group column. 6.4.3 Select "Door entry guards" in the Family column. 6.4.4 Open the drop-down menu in the "Value" column and select "7M7 – Door entry guard in stainless steel, illuminated" or "7M8 – Door entry guard in carbon, illuminated". Press •F12“ to continue. 6.4.5 A table containing the values to be changed is displayed. Save the values by pressing •F8“. Wait until "Generation of vehicle data is complete........" appears. 6.4.6 Press •F12“ to switch to Report management. Open the log by pressing •F10“ and check that the vehicle equipment "Door entry guard in stainless steel, illuminated - 7M7" or "Door entry guard in carbon, illuminated - 7M8" is displayed. Close the log. 6.5 Adapt coding. 6.5.1 Mar 4, 2020 Page 16 of 17 Switch to the "Overview" menu. Tequipment Installation and Conversion Instructions Macan (95B) 23/14 ENU 6807 6 Press •F11“ to return to the list of control units. Select all control units by pressing •Ctrl A“. Press •F12“ to continue. 6.5.2 Switch to the "Codings/adaptations" menu. Press •F12“ to continue. Select "Automatic coding" mode. Press •F12“ to continue. 6.5.3 Wait until the message "Coding has been completed successfully" appears. Press •F12“ to continue. 6.6 Read out the fault memories of all systems, work through any existing faults and erase the fault memories. Workshop Manual '0335IN Diagnostic maintenance: diagnostic system and maintenance inter…' 6.7 Disconnect the battery charger. Workshop Manual '2X00IN Battery trickle charging' 6.8 Carry out a function test. 68 07 23 40: –Illuminated "aluminium" door entry guard installed– Includes: Installing electric wire harness, removing and installing cover strips near door (front, 2 ea.). Labor time: 290 TU 68 07 23 45: –Illuminated "carbon" door entry guard installed– Includes: Installing electric wire harness, removing and installing cover strips near door (front, 2 ea.), replacing trim strips on lock carrier cover (rear, 2 ea.). Labor time: 340 TU Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2020 Porsche Cars North America, Inc. Tequipment Mar 4, 2020 Page 17 of 17