PI1805_TSB_R2
Service Bulletin Details
Public Details for: PI1805_TSB_R2
Product improvement campaign: tsb_r2 - knock sensor detection system (ksds) logic improvement (pi1805) - this bulletin has been revised to include additional information. This bulletin provides information related to a software update to th
- 2019 -
Models from 2019
2019 KIA OPTIMA |
2019 KIA SORENTO |
2019 KIA SPORTAGE |
GROUP Product Improvement MODEL 2019MY Sorento (UMa) Optima (JFa) Sportage (QL) NUMBER DATE 1805 (Rev 2, 03/18/2020) October 2019 PRODUCT IMPROVEMENT CAMPAIGN KNOCK SENSOR DETECTION SYSTEM (KSDS) LOGIC IMPROVEMENT (PI1805) SUBJECT: NOTICE This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information related to a software update to the Engine Control Unit (ECU) to install the Knock Sensor Detection System (KSDS) in order to protect the engine from excessive connecting rod bearing damage. This update is for some 2019MY vehicles listed below: Year 2019 2019 2019 Model Optima (JFa) Sorento (UMa) Sportage (QL) Engine 2.4L & 2.0L T GDI 2.4L GDI 2.4L & 2.0T GDI Production Date 5/21/2018 - 2/28/2019 1/22/2018 - 3/6/2019 4/2/2018 - 1/14/2019 The KSDS detects vibrations indicating the onset of excessive connecting rod bearing wear. It is designed to alert the driver at an early stage of bearing wear before the occurrence of severe engine damage, including engine failure. If vibrations caused by bearing wear start to occur, the Malfunction Indicator Lamp (MIL) will blink continuously, and the vehicle will be placed in Limp Home Mode. This will reduce further damage to the engine and ensure that the vehicle occupants are not exposed to the risk of a more severe engine failure. At that time, Diagnostic Trouble Code (“DTC”) P1326, specific to the KSDS, will be recorded in the ECU. The vehicle can continue to be operated for a limited time in Limp Home Mode, but it will accelerate slowly and have a reduced maximum speed. Also, engine RPMs will be limited to approximately 1800-2000 RPM. Kia is requesting the completion of this Product Improvement Campaign on all affected vehicles. Before conducting the procedure, verify the vehicle is included in the list of affected VINs. Also, please have your KDS connected to the internet regularly to get the latest software updates available. NOTICE To assure complete customer satisfaction, always remember to refer to WebDCS Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. Circulate To: X General Manager X Service Advisors X Technicians X Service Manager X Parts Manager X Body Shop Manager Fleet Repair Page 2 of 12 KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) SUBJECT: ECU Upgrade Procedure: To correct this condition, the ECU should be reprogrammed using the KDS download, as described in this bulletin. Upgrade Event Name 458. JF/JFA THETA 2.0/2.4 Knock Sensor Detection System(KSDS) LOGIC IMPROVEMENT (19MY) 459. QL THETA 2.0/2.4 Knock Sensor Detection System(KSDS) LOGIC IMPROVEMENT (19MY) 479. UMA THETA 2.4 KSDS LOGIC IMPROVEMENT (19MY, MISDIAGNOSIS PREVENTION LOGIC IMPROVEMENT) 481. JF/JFA THETA 2.4 KSDS LOGIC IMPROVEMENT (19MY, MISDIAGNOSIS PREVENTION LOGIC IMPROVEMENT) 482. QL THETA 2.4 KSDS LOGIC IMPROVEMENT (19, MISDIAGNOSIS PREVENTION LOGIC IMPROVEMENT) NOTICE A fully charged battery is necessary before the ECU upgrade can take place. It is recommended that the Midtronics GR8-1299 be used in ECU mode during reflashing or the use of a fully charged jump starter box. DO NOT connect any other battery charger to the vehicle during ECU upgrade. Ensure the KDS or GDS is sufficiently charged prior to reflash. All ECU upgrades must be done with the ignition key in the ‘ON’ position. Be careful not to disconnect the VCI-II connected to the vehicle during the ECU upgrade procedure. DO NOT start the engine during ECU upgrade. Do NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU upgrade. When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before starting the engine. ONLY use approved ECU upgrade software designated for the correct model and model year. NOTICE It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the ECU Part Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the parts label affixed to the ECU. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 3 of 12 KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) SUBJECT: NOTICE Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the particular model is equipped with an immobilizer security system. Failure to follow proper procedures may cause the PCM to become inoperative after the upgrade and any claims associated with this repair may be subject to chargeback. ROM ID INFORMATION TABLE: Upgrade Event #479 (UMa), #458 & #481 (JFa) and #459 & #482 (QL). Model EM TM IMMO ECU P/No. ROM ID Previous New 39171-2GMN0 UPAJNC4ERE1A UPAJNC4ERE1B UPAJNC4ERE1C UPAJNC4ERE1D UPAJNC4ERG1A UPAJNC4ERG1B UPAJNC4ERG1C (FWD) UPAJNC4ERG1D 39171-2GMN1 UPAJNC4ERE1A UPAJNC4ERE1B UPAJNC4ERE1C UPAJNC4ERE1D UPAJNC4ERG1K UPAJNC4ERG1L UPAJNC4ERG1M (AWD) UPAJNC4ERG1N 39171-2GMA0 UPAJNC4EME1A UPAJNC4EME1B UPAJNC4EME1C UPAJNC4EME1D UPAJNC4EMG1A UPAJNC4EMG1B UPAJNC4EMG1C (FWD) UPAJNC4EMG1D 39171-2GMA1 UPAJNC4EME1A UPAJNC4EME1B UPAJNC4EME1C UPAJNC4EME1D UPAJNC4EMG1K UPAJNC4EMG1L UPAJNC4EMG1M (AWD) UPAJNC4EMG1N Yes 19MY (UMa) 2.4L GDI (ULEV) 6AT No Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 4 of 12 KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) SUBJECT: Model EM TM 2.4L GDI (ULEV) 19MY (JFa) IMMO ROM ID Previous New 39171-2GJK0 JPAJNC4ERE3A JPAJNC4ERE3B JPAJNC4ERE3C JPAJNC4ERE6D JPAJNC4ERE6E JPAJNC4ERE6F JPAJNC4ERG1G JPAJNC4ERG1H JPAJNC4ERG1I JPAJNC4ERG1J 39171-2GJK5 JPAJNC4EME3A JPAJNC4EME3B JPAJNC4EME3C JPAJNC4EME6D JPAJNC4EME6E JPAJNC4EME6F JPAJNC4EMG1G JPAJNC4EMG1H JPAJNC4EMG1I JPAJNC4EMG1J 39171-2GJL0 JPAJNS4ERE3A JPAJNS4ERE3B JPAJNS4ERE3C JPAJNS4ERE6D JPAJNS4ERE6E JPAJNS4ERG1F JPAJNS4ERG1G JPAJNS4ERG1H JPAJNS4ERG1I 39171-2GJL5 JPAJNS4EME3A JPAJNS4EME3B JPAJNS4EME3C JPAJNS4EME6D JPAJNS4EME6E JPAJNS4EMG1F JPAJNS4EMG1G JPAJNS4EMG1H JPAJNS4EMG1I 39161-2GJS0 JPAJNC0ERE3A JPAJNC0ERE3B JPAJNC0ERE3C JPAJNC0ERE6D JPAJNC0ERG1E JPAJNC0ERG1F JPAJNC0ERG1G 39161-2GJS5 JPAJNC0EME3A JPAJNC0EME3B JPAJNC0EME3C JPAJNC0EME6D JPAJNC0EMG1E JPAJNC0EMG1F JPAJNC0EMG1G Yes 6AT 2.4L GDI (SULEV) No Yes 19MY (JFA) ECU P/No. 2.0L T-GDI (ULEV) 6AT No Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 5 of 12 KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) SUBJECT: Model EM TM IMMO ECU P/No. Yes Previous New 39100-2GHR7 QLDJNC4ERE2A QLDJNC4ERG1B QLDJNC4ERG1C QLDJNC4ERG1D (FWD) QLDJNC4ERG1E No 39100-2GHS2 QLDJNC4EME2A QLDJNC4EMG1B QLDJNC4EMG1C QLDJNC4EMG1D (FWD) QLDJNC4EMG1E Yes 39100-2GHS7 QLDJNC4ERE2K QLDJNC4ERG1L QLDJNC4ERG1M QLDJNC4ERG1N (AWD) QLDJNC4ERG1O No 39100-2GHT2 QLDJNC4EME2K QLDJNC4EMG1L QLDJNC4EMG1M QLDJNC4EMG1N (AWD) QLDJNC4EMG1O Yes 39100-2GHT7 QLDJNS4ERE2A QLDJNS4ERG1B QLDJNS4ERG1C QLDJNS4ERG1D (FWD) QLDJNS4ERG1E No 39100-2GHV2 QLDJNS4EME2A QLDJNS4EMG1B QLDJNS4EMG1C QLDJNS4EMG1D (FWD) QLDJNS4EMG1E Yes 39100-2GHV7 QLDJNS4ERE2K QLDJNS4ERG1L QLDJNS4ERG1M QLDJNS4ERG1N (AWD) QLDJNS4ERG1O No 39100-2GHW2 QLDJNS4EME2K QLDJNS4EMG1L QLDJNS4EMG1M QLDJNS4EMG1N (AWD) QLDJNS4EMG1O Yes 39100-2GHJ2 QLDJNC0ERE2A QLDJNC0ERG1B QLDJNC0ERG1C (FWD) QLDJNC0ERG1D No 39100-2GHJ7 QLDJNC0EME2A QLDJNC0EMG1B QLDJNC0EMG1C (FWD) QLDJNC0EMG1D Yes 39100-2GHK2 QLDJNC0ERE2K QLDJNC0ERG1L QLDJNC0ERG1M (AWD) QLDJNC0ERG1N No 39100-2GHK7 QLDJNC0EME2K QLDJNC0EMG1L QLDJNC0EMG1M (AWD) QLDJNC0EMG1N 2.4L GDI (ULEV) 19MY (QL) 6AT 2.4L GDI (SULEV) 19MY (QL) ROM ID 2.0L T-GDI (ULEV) 6AT Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 6 of 12 KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) SUBJECT: NOTICE Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged. 1. Connect the VCI-II to the OBD-II connector, located under the driver’s side of the instrument panel. NOTICE The ECU upgrade function on KDS operates wirelessly. It is not necessary to perform the upgrade via USB cable. 2. With the ignition ON, turn ON the KDS tablet. Select KDS from the home screen. 3. Confirm communication with VCI (A) and then configure the vehicle (B) using the AUTO VIN (C) feature. B A C Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 7 of 12 SUBJECT: KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) 4. Select ECU Upgrade. 5. The KDS will check the server for recently uploaded Events and then automatically download Upgrade Event #479 (UMa) or, #458 / #481 (JFa) or #459 / #482 (QL). NOTICE The vehicle must be identified in Vehicle Selection to download an Event for that vehicle. 6. KDS screenshot shown above is for demonstration purposes only. Events shown in screenshot are not applicable to this bulletin. Select Auto Mode. CAUTION Do NOT attempt to perform a Manual Mode upgrade UNLESS Auto Mode fails. Always follow the instructions given on the KDS in either Auto or Manual mode. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 8 of 12 SUBJECT: 7. KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) Select the ENGINE system under the System selection menu. D Touch ID Check (D) and confirm that the latest update is available. Select Upgrade Event #479 (UMa) or, #458 / #481 (JFa) or #459 / #482 (QL) and select Upgrade to continue. 8. The ECU upgrade will begin and the progress of the upgrade will appear on the bar graph. Upgrade part (1/2) (E) will download the upgrade event to the VCIII. Upgrade part (2/2) (F) will upgrade the ECU. CAUTION E F Do not touch the system buttons (like ‘Back’, ‘Home’, ‘etc.’) while performing ECU Upgrade. 9. If a “Communication Fail” screen appears, verify that the VCI-II and KDS are communicating properly. Touch OK and restart the procedure from step 4. NOTICE If an error notice continues to appear or if the upgrade cannot be performed, DO NOT disconnect the KDS/VCI-II. Contact GIT America Help Desk at (888) 542-4371 or Techline. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 9 of 12 SUBJECT: KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) 10. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue. 11. Once the upgrade is complete, touch OK to finalize the procedure. 12. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. 13. Start the engine to confirm proper operation of the vehicle. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 10 of 12 SUBJECT: KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) Manual Upgrade Procedure: NOTICE The manual upgrade should ONLY be performed if the automatic upgrade fails. If the automatic upgrade fails, turn the ignition OFF for about 10 seconds then place it back in the ON position to reset the control unit BEFORE performing manual upgrade. See table below for Manual Mode passwords. NOTICE It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the ECU Part Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the parts label affixed to the ECU. 1. Within the ECU Upgrade screen displayed, select Manual Mode. 2. Select the ENGINE system under the System selection menu. Select Upgrade Event #479 (UMa) or, #458/#481 (JFa) or #459/#482 (QL) and select Upgrade to continue. 3. Select the appropriate control unit part number with reference to the ROM ID Information Table on pages 3-4, and select OK. 4. Enter the appropriate password from the Manual Mode password table above and select OK. 5. 6. The upgrade will begin and the progress of the upgrade will appear on the bar graph. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue. 7. Once the upgrade is complete, touch OK to finalize the procedure. 8. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. 9. Start the engine to confirm proper operation of the vehicle. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 11 of 12 SUBJECT: KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) Manual Mode ECU Upgrade Passwords Menu Password UMA 2.4 GDI -IMMO 19MY(ULEV/2WD) : 39171-2GMA0 [2WD_UPAJNC4EME1A/E1B/E1C/E1D] 5601 UMA 2.4 GDI -IMMO 19MY(ULEV/4WD) : 39171-2GMA1 [4WD_UPAJNC4EME1A/E1B/E1C/E1D] 5602 UMA 2.4 GDI +IMMO/SMK 19MY(ULEV/2WD) : 39171-2GMN0 [2WD_UPAJNC4ERE1A/E1B/E1C/E1D] 5603 UMA 2.4 GDI +IMMO/SMK 19MY(ULEV/4WD) : 39171-2GMN1 [4WD_UPAJNC4ERE1A/E1B/E1C/E1D] 5604 JF/JFA PE 2.4 GDI -IMMO 19MY(ULEV) : 39171-2GJK5 5801 JF/JFA PE 2.4 GDI +IMMO/SMK 19MY(ULEV) : 39171-2GJK0 5802 JF/JFA PE 2.4 GDI -IMMO 19MY(SULEV) : 39171-2GJL5 5803 JF/JFA PE 2.4 GDI +IMMO/SMK 19MY(SULEV) : 39171-2GJL0 5804 JF/JFA PE 2.0 TGDI -IMMO 19MY(ULEV) : 39161-2GJS5 5809 JF/JFA PE 2.0 TGDI +IMMO/SMK 19MY(ULEV) : 39161-2GJS0 5810 QL 2.4 GDI -IMMO 19MY(ULEV/2WD) : 39100-2GHS2 5901 QL 2.4 GDI +IMMO/SMK 19MY(ULEV/2WD) : 39100-2GHR7 5902 QL 2.4 GDI -IMMO 19MY(ULEV/4WD) : 39100-2GHT2 5903 QL 2.4 GDI +IMMO/SMK 19MY(ULEV/4WD) : 39100-2GHS7 5904 QL 2.4 GDI -IMMO 19MY(SULEV/2WD) : 39100-2GHV2 5905 QL 2.4 GDI +IMMO/SMK 19MY(SULEV/2WD) : 39100-2GHT7 5906 QL 2.4 GDI -IMMO 19MY(SULEV/4WD) : 39100-2GHW2 5907 QL 2.4 GDI +IMMO/SMK 19MY(SULEV/4WD) : 39100-2GHV7 5908 QL 2.0 TGDI -IMMO 19MY(ULEV/2WD) : 39100-2GHJ7 5913 QL 2.0 TGDI +IMMO/SMK 19MY(ULEV/2WD) : 39100-2GHJ2 5914 QL 2.0 TGDI -IMMO 19MY(ULEV/4WD) : 39100-2GHK7 5915 QL 2.0 TGDI +IMMO/SMK 19MY(ULEV/4WD) : 39100-2GHK2 5916 Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019 Page 12 of 12 KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU LOGIC IMPROVEMENT (PI1805) SUBJECT: AFFECTED VEHICLE RANGE: Model Production Date Range Sorento (UMa) May 21, 2018 through February 28, 2019 Optima (JFa) January 22, 2018 through March 6, 2019 Sportage (QL) April 4, 2018 through January 14, 2019 WARRANTY INFORMATION: N Code: N99 C Code: C99 Claim Type R Repair Description Labor Op Code 39173 2GMA0 (PI1805) KSDS Logic Improvement (UMa) 190A29R0 39161 2GJS0 (PI1805) KSDS Logic Improvement (JFa) 190A30R0 (PI1805) KSDS Logic Improvement (QL) 190123R0 Causal P/N 39100 2GHJ0 Qty. 0 Op Time Replacement P/N Qty. 0.3 M/H N/A 0 NOTICE VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference PI1805 when accessing the WebDCS system. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI1805 (Rev 2) Sorento (UMa), Optima (JFa), Sportage (QL) October 2019