No. 06-20
Service Bulletin Details
Public Details for: No. 06-20
Instructions for retrofitting a stainless steel rear skid plate and panel on the new macan.
- 2019 -
Models from 2019
2019 PORSCHE MACAN |
Installation and Conversion Instructions Macan (95B) 06/20 ENU 6300 6 Skid Plate and Rear Panel, Stainless Steel Information: Retrofitting Model Year: As of 2019 Restriction: • • Note: The stainless steel skid plate ( Figure 1) gives the Macan a customized look and makes it appear even more powerful and dynamic. Not in conjunction with SportDesign package (I-no. 2D1 / 2D2 / 2D5 / 2D6) Not for vehicles with a trailer hitch (I-no. 1D6) The stainless steel skid plate is available individually straight from the factory for new vehicles by requesting optional equipment "2JC". Installation together with the stainless steel rear panel is recommended. Both are available together straight from the factory by requesting optional equipment "Stainless steel skid plate and rear panel (2JX)". Stainless steel rear trim for a customized look. Installation together with the stainless steel skid plate is recommended. Figure 1 Tequipment Aug 17, 2020 Page 1 of 14 6 Macan (95B) 6300 Parts Info: ENU Installation and Conversion Instructions 06/20 95B.807.833 Skid plate and rear panel, stainless steel The following parts must be ordered for the relevant model 95B.807.061.L Lower part of front apron, Basic/S 95B.807.061.P Lower part of front apron, Turbo Materials: ——— —— Tools: 9900 - PIWIS Tester 3 Isopropanol (commercially available) Polyoxymethylene wedge (POM wedge, commercially available) Soft-faced hammer (commercially available) Stanley knife (commercially available) Saw or vibrating knife Round/flat file Side cutters Flat scraper Hand lamp Installing: Aug 17, 2020 Page 2 of 14 1 Preparatory work: 1.1 Connect battery charger ( Workshop Manual '2X00IN Battery trickle charging'). 1.2 Remove front apron. Workshop Manual '2X00IN Removing and reinstalling front apron' Tequipment Installation and Conversion Instructions 1.3 Macan (95B) 06/20 ENU 6300 6 Remove front spoiler from front apron ( Figure 3 ) 1 2 – Front spoiler – Front apron Figure 3 1.3.1 Remove fixing clips (2 x Figure 4 -Arrows-) from wire harness in front apron (left/right). 1 2 1.3.2 – Wire harness in front apron – Expansion rivet Release and unclip two expansion rivets on the front apron (at the left Figure 4 -inset-/right). Figure 4 1.3.3 Press down locking lugs ( Figure 5 -arrow a-) and guide front spoiler out of the front apron ( Figure 5 ). 1 – Locking lug Figure 5 CAUTION Machining work (drilling, filing, grinding, etc.) • Risk of damage to electric wires • Risk of damage to components Tequipment Aug 17, 2020 Page 3 of 14 6 Macan (95B) 6300 ENU Installation and Conversion Instructions 06/20 • Risk of damage to painted surfaces Exercise extreme care while working. Use a bit stop while drilling if necessary. Cover and, if necessary, mask surfaces that are at risk (painted surfaces, wood or carbon look parts and so on). CAUTION Pointed or sharp objects • Risk of nicks, cuts or scrapes Wear personal protective gear. 2 Install stainless steel skid plate 2.1 Prepare front spoiler for installing the skid plate 2.1.1 Use a Stanley knife along the embossing ( Figure 6 -inset A-) to make a slot in the front spoiler at the left and right ( Figure 6 -inset B-). A B – Embossing – Slot Figure 6 Aug 17, 2020 Page 4 of 14 Tequipment Installation and Conversion Instructions 2.1.2 Macan (95B) 06/20 ENU 6300 6 Remove edge of front spoiler close to the six mounting points ( Figure 7 -inset A-) and centre of front spoiler ( Figure 7 -B -) using a Stanley knife. 1 – Edge of front spoiler De-burr the cut edge if necessary. Figure 7 2.1.3 Make a cut-out in the front spoiler ( Figure 8). 1 2 3 – Embossing/marking – Front spoiler – Pneumatic saw Highlight the embossing/marking using a pen ( Figure 8 -top-). Cut out the cut-out in the front spoiler using a saw or vibrating knife ( Figure 8 -3-). 2.2 Pull protective film off the edge of the stainless steel skid plate. Figure 8 Tequipment Aug 17, 2020 Page 5 of 14 6 Macan (95B) 6300 ENU 06/20 Installation and Conversion Instructions Information When joining the components, make sure that the tabs do not damage the surface of the front spoiler. 2.3 Install front spoiler on stainless steel skid plate and carefully guide the outer retaining pivots into the slots ( Figure 9). 1 2 3 2.4 – Stainless steel skid plate – Front spoiler – Retaining pivot (outer) Secure stainless steel skid plate. Figure 9 2.4.1 Bend the rear holders by 180° ( Figure 10 -arrow a-). 2.4.2 Bend the tabs on the two outer retaining pivots over by approx. 90° ( Figure 10 -arrows b-). Figure 10 Aug 17, 2020 Page 6 of 14 Tequipment Installation and Conversion Instructions 2.4.3 06/20 ENU 6300 6 Press retaining lugs ( Figure 11 -1-) down by approx. 30°. Counter using a flat-nosed pliers or another tool ( Figure 11 -2-). 1 2 2.5 Macan (95B) – Retaining lugs – Flat-nosed pliers Install the front spoiler on the front apron. Figure 11 2.5.1 Get another mechanic to help you to position the front spoiler in the gap on the front apron and press it on evenly until the retaining lugs ( Figure 12 -Arrow-) lock securely. 1 – Locking lug Figure 12 2.5.2 Install two expansion rivets (at the left Figure 13 -inset-/right). 1 2 2.5.3 – Wire harness in front apron – Expansion rivet Install wire harness on the front apron (at the left Figure 13 -Arrows-/right). 2.6 Pull off the remaining protective film on the stainless steel skid plate and clean with isopropanol. 2.7 Install front apron. Workshop Manual '2X00IN Removing and reinstalling front apron' Tequipment Figure 13 Aug 17, 2020 Page 7 of 14 6 Macan (95B) 6300 ENU Installation and Conversion Instructions 06/20 Installing: CAUTION Pointed or sharp objects • Risk of nicks, cuts or scrapes Wear personal protective gear. 3 Installing stainless steel rear panel. 3.1 Remove rear apron. Workshop Manual '2X00IN Removing and installing rear apron' 3.2 Remove standard rear panel from rear apron. 3.3 3.2.1 Release and remove expansion rivets. 3.2.2 Guide side tabs out of the rear apron. 3.2.3 Release and unclip locking lugs on the standard rear panel and remove rear panel. Pull film off the edges of the stainless steel rear panel Figure 2 -Arrow-. Figure 2 3.4 Position standard rear panel Figure 3 -1- in the stainless steel rear panel Figure 3 -2( Figure 3 -Arrow-) (installation position). Figure 3 Aug 17, 2020 Page 8 of 14 Tequipment Installation and Conversion Instructions Macan (95B) 06/20 ENU 6300 6 CAUTION Machining work (drilling, filing, grinding, etc.) • Risk of damage to electric wires • Risk of damage to components • Risk of damage to painted surfaces Exercise extreme care while working. Use a bit stop while drilling if necessary. Cover and, if necessary, mask surfaces that are at risk (painted surfaces, wood or carbon look parts and so on). 3.5 Make grooves on the standard rear panel. 3.5.1 Mark the width of the bars Figure 4 -a, b- using a suitable pen/marker Figure 4 -Arrows-. 3.5.2 Separate standard rear panel and stainless steel rear trim. Figure 4 Tequipment Aug 17, 2020 Page 9 of 14 6 Macan (95B) 6300 ENU 06/20 3.5.3 Installation and Conversion Instructions Cut standard rear panel using a cutter (Stanley knife), for example, Figure 5 -A - at the markings Figure 5 -Arrows- and remove material between the cuts Figure 5 -B -. Figure 5 3.6 Position standard rear panel Figure 6 -1- in the stainless steel rear panel Figure 6 -2( Figure 6 -Arrow-) (installation position). Figure 6 Aug 17, 2020 Page 10 of 14 Tequipment Installation and Conversion Instructions 3.7 Macan (95B) 06/20 ENU 6300 6 Bend the tabs on the two outer retaining pivots over by approx. 90° Figure 7 -arrow b- and by 180° on the rear retaining pivots Figure 7 -arrow a-. Figure 7 3.8 Install standard rear panel with stainless steel trim on the rear apron. 3.8.1 Carefully join the standard rear panel and stainless steel trim with the help of another mechanic. The tabs Figure 8 -1- must engage securely in the rear apron. 3.8.2 Guide the side tabs Figure 8 -arrow a- into the rear apron. Figure 8 Tequipment Aug 17, 2020 Page 11 of 14 6 Macan (95B) 6300 ENU Installation and Conversion Instructions 06/20 3.8.3 Bend all other tabs (8 ea.) on the retaining pivots over by approx. 45° Figure 9 -arrows a-. 1 2 3 3.8.4 – Rear apron – Standard rear panel – Stainless steel rear trim Install and lock expansion rivet Figure 9 -4- at the left and right. Figure 9 3.9 Pull film Figure 10 -Arrow- off the stainless steel rear panel and clean the stainless steel rear panel with isopropanol (commercially available). 3.10 Install rear apron. Workshop Manual '2X00IN Removing and installing rear apron' 3.11 Update vehicle data. Figure 10 NOTICE Voltage drop • Risk of irreparable damage to control unit • Risk of damage to control unit • Fault entries in the control unit • Coding in the control unit is aborted • Malfunctions in control unit, even during programming Prior to disconnecting the control unit, switch off ignition and remove ignition key. Ensure that the power supply is not interrupted during programming. Aug 17, 2020 Page 12 of 14 Tequipment Installation and Conversion Instructions Macan (95B) 06/20 ENU 6300 6 Connect a battery charger with a current rating of at least 90 A to the vehicle battery. Information The PIWIS Tester instructions take precedence since the description may be different with later Tester releases. The procedure described here has been structured in general terms. Different text or additional information may appear on the PIWIS Tester. 3.11.1 9900 - PIWIS Tester 3 must be connected before switching on the ignition. 3.11.2 Select vehicle type. PIWIS Tester II Diagnostics starts. 3.11.3 Select Additional menu by pressing •F7“. Press •F11“ to confirm the question "Create vehicle analysis log (VAL)?". 3.11.4 Select "Maintenance of vehicle data" function. Press •F12“ until "PR numbers" appears in the Value group column. 3.11.5 Select "Bumper" in the Family column. 3.11.6 Open the sub-menu in the Value column and select "2JC – Comfort bumper (front trim)". Press •F12“ to continue. 3.11.7 A table containing the values to be changed appears. Save the values by pressing •F8“. Wait until the message "Generation of vehicle data is complete........" appears. 3.11.8 Press •F12“ to switch to Report management. Open the log by pressing •F10“ and check whether vehicle equipment "2JC – Comfort bumper (front trim)" is entered. Close the log. 3.11.9 Read out the fault memory of all systems, correct any existing faults, and erase the fault memory. Workshop Manual '033500 Fault memory for on-board diagnosis' 3.11.10 Switch off ignition and disconnect 9900 - PIWIS Tester 3. 3.12 Disconnect the battery charger. Workshop Manual '2X00IN Battery trickle charging' 63 16 23 00: Stainless steel skid plate installed Includes: Removing and installing front apron, removing and installing front spoiler. Labor time: 248 TU 63 56 23 00: Installing stainless steel rear panel Includes: Removing and installing rear apron and standard rear panel Labor time: 173 TU Tequipment Aug 17, 2020 Page 13 of 14 6 Macan (95B) 6300 ENU 06/20 Installation and Conversion Instructions Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2020 Porsche Cars North America, Inc. Aug 17, 2020 Page 14 of 14 Tequipment