No. 227-20
Service Bulletin Details
Public Details for: No. 227-20
Porsche service campaign information for workshop campaign wlp1 - replacing manual transmission.
Models from 2014
2014 PORSCHE 911 |
Models from 2013
2013 PORSCHE 911 |
Models from 2012
2012 PORSCHE 911 |
Service Technical Information 227/20 ENU WLP1 3 WLP1 - Replacing Manual Transmission (Workshop Campaign) Model Line: 911 (991) Model Year: As of 2012 up to 2014 Concerns: Manual transmission Information: On vehicles of the 911 (991) series of model years 2012–2014 with 7-speed manual transmissions, it is possible that the transmission actuation of the reversing light switch was not manufactured in accordance with the required specification. Action Required: Check function of reversing light. Depending on the assigned campaign scope, additionally replace the manual transmission for further laboratory analysis. Information Every vehicle is assigned just one campaign scope. To find out which scope is assigned to the vehicle, see PCSS Vehicle Information. • Scope 1:Check function of reversing light switch • Scopes 2 – 9: Check the reversing light switch function and replace the manual transmission On a vehicle that is assigned only to campaign scope 1, if the reversing light does not function and the error analysis shows that the cause is actually damage to the actuation in the transmission of the reversing light switch, the manual transmission must also be replaced on that vehicle. Please contact the responsible contact person in campaign management at PCNA, so that the vehicle can be assigned to the corresponding campaign scope for the replacement of the transmission (scopes 2-9) and the replacement of the transmission can be invoiced accordingly. Affected Vehicles: Only vehicles assigned to the campaign (see also PCSS Vehicle Information). Parts required Information For checking the rear-view light switch (scope 1), there are no parts required. Parts required for the replacement of the manual transmission (scope 2): AfterSales Dec 23, 2020 Page 1 of 15 3 Service WLP1 ENU Technical Information 227/20 Parts Info: Part No. Designation – Version Qty. 991300010CX* Manual transmission – Transmission type G9100 (rear-wheel drive) – Differential (I-no. 219) 1 ea. Manual transmission – Transmission type G9100 (rear-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. Manual transmission – Transmission type G9130 (all-wheel drive) – Differential (I-no. 219) 1 ea. Manual transmission – Transmission type G9130 (all-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. or 991300020CX* or 991300010DX* or 991300020DX* * The parts must be stored until such a time as the related warranty or campaign claim has been credited in WWS. Important: A barcode will be generated with the credit note and this must then be used to return the manual transmission to Porsche AG as usual so that extensive analysis can be carried out on these parts.Important: A barcode will be generated with the credit note and this must then be used to return the manual transmission to Porsche AG as usual so that extensive analysis can be carried out on these parts. Additionally parts required for vehicles with rear-wheel and all-wheel drive: 9A700846400 External hexagon round-head bolt BM 12x1.5x55 – Transmission to engine 6 ea. PAF009267 Hexagon-head bolt M10x40 – Transmission support brace 6 ea. WHT008727 Cheese head bolt M10x1x46.5 – Drive shafts 12 ea. WHT008676 Hexagon-head bolt AM12x1.5x40 – Rear diagonal brace 2 ea. 99951004601 Cheese head bolt M10x45 – Center diagonal brace 2 ea. 99907344301 Combination screw M12x1.5x40 – Front diagonal brace 2 ea. Dec 23, 2020 Page 2 of 15 AfterSales Service Technical Information 227/20 ENU 99907605301 Hexagon nut, M10 – Transmission support 2 ea. 99908600902 Nut M12x1.5 – Transmission to longitudinal member 1 ea. 90038516401 External hexagon round-head bolt BM12x1.5x140 – Transmission to longitudinal member 1 ea. 99907284101 Combination screw M10x50 – Longitudinal member 2 ea. WLP1 3 Additional parts required for vehicles with all-wheel drive: 9A700815900 Torx screw, BM10 x 35 – Cardan shaft to transmission 3 ea. 99642114501 Cardan shaft boot – Cardan shaft 1 ea. 90037825501 Hexagon-head bolt M10x70 – Transmission support brace 4 ea. Materials: Required materials (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330516 Coolant additive, 20 liter/ 5.28 gal container – Cooling system As much as required (approx. 1 liter/ 33.8 fl oz required per vehicle) 00004330548 Transmission oil, 20 liter/ 5.28 gal container – Manual transmission As much as required (approx. 0.5 liter/ 16.9 fl oz required per vehicle) Required tools Tools: • • • • • • • • 9768 - Electronic torque wrench, 2 - 100 Nm (1.5 - 74 ftlb.) Suitable engine jack, e.g. VAS 6931 Engine and gearbox jack or equivalent Suitable hose clamps, e.g. 3093 - Hose clamp 9255 Assembly sleeve VAS 6933 Disassembly tool V.A.G 1274B Cooling system tester 9900 - PIWIS Tester 3 Battery charger with a current rating of at least 90 A, e.g. VAS5908 Battery charger 90A AfterSales Dec 23, 2020 Page 3 of 15 3 Service WLP1 ENU Technical Information 227/20 Check the reversing light switch function - Vehicles with assigned campaign scope 1 Work Procedure: 1 Switch on ignition. 2 Engage reverse gear. 3 Check whether the reversing light is illuminated when the reverse gear is engaged. Result of check ( ) Reversing light lights up. Action required End of remedial action. Disengage reverse gear again, switch off ignition and enter the campaign in the Warranty and Maintenance booklet. For warranty invoicing, see Technical Information 'Warranty processing'. [Invoicing: Scope 1] (✗) Reversing light is not on. Find the fault and correct it. If the cause is due to the reversing light switch or manual transmission, the manual transmission must be replaced. Continue with Technical Information 'Replacing transmission'. [Invoicing: Scope 2-9] Check reversing light switch function and replace manual transmissions - Vehicles with associated campaign scopes 2-9 Work Procedure: 1 Dec 23, 2020 Page 4 of 15 Check whether the reversing light is illuminated when the reverse gear is engaged. 1.1 To do this, turn on the ignition and engage the reverse gear. 1.2 Check function of reversing light switch. 1.3 Disengage reverse gear and turn off ignition. 1.4 Please document the test result in the warranty claim. 2 Disconnect the battery Workshop Manual '2X00IN Work instructions after disconnecting the battery'. 3 Raise the vehicle at the prescribed jacking points. Workshop Manual '4X00IN Lifting the vehicle' 4 Remove rear underbody cover Workshop Manual '519419 Removing and installing cover for rear underbody'. AfterSales Service Technical Information 227/20 ENU WLP1 3 Additional work required for all-wheel drive vehicles: 5 Remove center underbody cover Workshop Manual '519319 Removing and installing cover for centre underbody'. 6 Remove cardan shaft Workshop Manual '390219 Removing and installing cardan shaft'. 7 Remove manual transmission and install new manual transmission Workshop Manual '343519 Removing and installing transmission'. If necessary, dismantle the add-on parts on the previously removed transmission and mount them to the new transmission. 8 Test transmission oil and add if necessary Workshop Manual '340135 Checking and adding transmission oil'. 9 Carry out function test on shift and selector cables Workshop Manual '341220 Removing and installing shift and selector cables'. 10 For vehicles with all-wheel drive: Install the previously removed cardan shaft and cover in the center underbody. Workshop Manual '390219 Removing and installing cardan shaft' Workshop Manual '519319 Removing and installing cover for centre underbody' 11 Install rear underbody cover Workshop Manual '519419 Removing and installing cover for rear underbody'. 12 Check the coolant and replace if necessary Workshop Manual '193817 Draining and filling coolant'. 13 Vent cooling system Workshop Manual '190107 Venting cooling system'. 14 Connect the battery and carry out work instructions after disconnecting battery Workshop Manual '2X00IN Work instructions after disconnecting the battery'. 15 Enter the campaign in the Warranty and Maintenance booklet. Warranty processing Information The specified working times were determined specifically for carrying out this campaign and may differ from the working times published in the Labor Operation List in PCSS. AfterSales Dec 23, 2020 Page 5 of 15 3 Service WLP1 Scope 1: ENU Technical Information 227/20 Checking function of reversing light Working time: Labor time: 10 TU Checking function of reversing light Damage Code WLP1 066 000 1 Scope 2: Check the reversing light function and replace the manual transmission 911 Carrera (991)/911 Carrera S (991) with rear-wheel drive without Porsche Dynamic Chassis Control (PDCC, I-no. 352) • • Working time: Labor time: 466 TU Check function of reversing light and replace manual transmission Includes: Lifting and lowering vehicle Removing and installing cover for rear underbody Parts required: Manual transmission – Transmission type G9100 (rear-wheel drive) – Differential (I-no. 219) 1 ea. 991300020CX Manual transmission – Transmission type G9100 (rear-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. 9A700846400 External hexagon round-head bolt BM 12x1.5x55 6 ea. PAF009267 Hexagon-head bolt, M10x40 6 ea. WHT008727 Cheese head bolt, M10x1x46.5 12 ea. WHT008676 Hexagon-head bolt, AM12 x 1.5 x 40 2 ea. 99951004601 Cheese head bolt, M10 x 45 2 ea. 99907344301 Combination screw M12x1.5x40 2 ea. 99908600902 Nut M12x1.5 1 ea. 90038516401 External hexagon round-head bolt BM12x1.5x140 1 ea. 99907284101 Combination screw M10x50 2 ea. 991300010CX or Dec 23, 2020 Page 6 of 15 AfterSales Service Technical Information 227/20 ENU WLP1 3 Required materials: 00004330516 Coolant additive (20 liter/ 5.28 gal container) 0.05 ea. (= approx. 1 liter/ 33.8 fl oz) 00004330548 Transmission oil (20 liter/ 5.28 gal container) 0.02 ea. (= approx. 0.5 liter/ 16.9 fl oz) Damage Code WLP1 066 000 2 Scope 3: Check the reversing light function and replace the manual transmission 911 Carrera (991)/911 Carrera S (991) with rear-wheel drive with Porsche Dynamic Chassis Control (PDCC, I-no. 352) • • Working time: Labor time: 513 TU Check function of reversing light and replace manual transmission Includes: Lifting and lowering vehicle Removing and installing cover for rear underbody Parts required: Manual transmission – Transmission type G9100 (rear-wheel drive) – Differential (I-no. 219) 1 ea. 991300020CX Manual transmission – Transmission type G9100 (rear-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. 9A700846400 External hexagon round-head bolt BM 12x1.5x55 6 ea. PAF009267 Hexagon-head bolt, M10x40 6 ea. WHT008727 Cheese head bolt, M10x1x46.5 12 ea. WHT008676 Hexagon-head bolt, AM12 x 1.5 x 40 2 ea. 99951004601 Cheese head bolt, M10 x 45 2 ea. 99907344301 Combination screw M12x1.5x40 2 ea. 99908600902 Nut M12x1.5 1 ea. 991300010CX or AfterSales Dec 23, 2020 Page 7 of 15 3 Service WLP1 ENU Technical Information 227/20 90038516401 External hexagon round-head bolt BM12x1.5x140 1 ea. 99907284101 Combination screw M10x50 2 ea. 00004330516 Coolant additive (20 liter/ 5.28 gal container) 0.05 ea. (= approx. 1 liter/ 33.8 fl oz) 00004330548 Transmission oil (20 liter/ 5.28 gal container) 0.02 ea. (= approx. 0.5 liter/ 16.9 fl oz) Required materials: Damage Code WLP1 066 000 2 Scope 4: Check the reversing light function and replace the manual transmission 911 Carrera 4 (991)/911 Carrera 4S (991) with all-wheel drive without Porsche Dynamic Chassis Control (PDCC, I-no. 352) • • Working time: Labor time: 579 TU Check function of reversing light and replace manual transmission Includes: Lifting and lowering vehicle Removing and installing cover for rear underbody Parts required: Manual transmission – Transmission type G9130 (all-wheel drive) – Differential (I-no. 219) 1 ea. 991300020DX Manual transmission – Transmission type G9130 (all-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. 9A700846400 External hexagon round-head bolt BM 12x1.5x55 6 ea. PAF009267 Hexagon-head bolt, M10x40 6 ea. WHT008727 Cheese head bolt, M10x1x46.5 12 ea. WHT008676 Hexagon-head bolt, AM12 x 1.5 x 40 2 ea. 991300010DX or Dec 23, 2020 Page 8 of 15 AfterSales Service Technical Information 227/20 ENU WLP1 3 99951004601 Cheese head bolt, M10 x 45 2 ea. 99907344301 Combination screw M12x1.5x40 2 ea. 99908600902 Nut M12x1.5 1 ea. 90038516401 External hexagon round-head bolt BM12x1.5x140 1 ea. 99907284101 Combination screw M10x50 2 ea. 9A700815900 Torx screw BM10x35 3 ea. 99642114501 Cardan shaft boot 1 ea. 90037825501 Hexagon-head bolt, M10 x 70 4 ea. 00004330516 Coolant additive (20 liter/ 5.28 gal container) 0.05 ea. (= approx. 1 liter/ 33.8 fl oz) 00004330548 Transmission oil (20 liter/ 5.28 gal container) 0.02 ea. (= approx. 0.5 liter/ 16.9 fl oz) Required materials: Damage Code WLP1 066 000 2 Scope 5: Check the reversing light function and replace the manual transmission 911 Carrera 4 (991)/911 Carrera 4S (991) with all-wheel drive with Porsche Dynamic Chassis Control (PDCC, I-no. 352) • • Working time: Labor time: 626 TU Check function of reversing light and replace manual transmission Includes: Lifting and lowering vehicle Removing and installing cover for rear underbody Parts required: 991300010DX Manual transmission – Transmission type G9130 (all-wheel drive) – Differential (I-no. 219) 1 ea. or AfterSales Dec 23, 2020 Page 9 of 15 3 Service WLP1 ENU Technical Information 227/20 991300020DX Manual transmission – Transmission type G9130 (all-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. 9A700846400 External hexagon round-head bolt BM 12x1.5x55 6 ea. PAF009267 Hexagon-head bolt, M10x40 6 ea. WHT008727 Cheese head bolt, M10x1x46.5 12 ea. WHT008676 Hexagon-head bolt, AM12 x 1.5 x 40 2 ea. 99951004601 Cheese head bolt, M10 x 45 2 ea. 99907344301 Combination screw M12x1.5x40 2 ea. 99908600902 Nut M12x1.5 1 ea. 90038516401 External hexagon round-head bolt BM12x1.5x140 1 ea. 99907284101 Combination screw M10x50 2 ea. 9A700815900 Torx screw BM10x35 3 ea. 99642114501 Cardan shaft boot 1 ea. 90037825501 Hexagon-head bolt, M10 x 70 4 ea. 00004330516 Coolant additive (20 liter/ 5.28 gal container) 0.05 ea. (= approx. 1 liter/ 33.8 fl oz) 00004330548 Transmission oil (20 liter/ 5.28 gal container) 0.02 ea. (= approx. 0.5 liter/ 16.9 fl oz) Required materials: Damage Code WLP1 066 000 2 Scope 6: Check the reversing light function and replace the manual transmission 911 Carrera Cabriolet (991)/911 Carrera S Cabriolet (991) • • Dec 23, 2020 Page 10 of 15 with rear-wheel drive without Porsche Dynamic Chassis Control (PDCC, I-no. 352) AfterSales Service Technical Information 227/20 ENU WLP1 3 Working time: Labor time: 482 TU Check function of reversing light and replace manual transmission Includes: Lifting and lowering vehicle Removing and installing cover for rear underbody Parts required: Manual transmission – Transmission type G9100 (rear-wheel drive) – Differential (I-no. 219) 1 ea. 991300020CX Manual transmission – Transmission type G9100 (rear-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. 9A700846400 External hexagon round-head bolt BM 12x1.5x55 6 ea. PAF009267 Hexagon-head bolt, M10x40 6 ea. WHT008727 Cheese head bolt, M10x1x46.5 12 ea. WHT008676 Hexagon-head bolt, AM12 x 1.5 x 40 2 ea. 99951004601 Cheese head bolt, M10 x 45 2 ea. 99907344301 Combination screw M12x1.5x40 2 ea. 99908600902 Nut M12x1.5 1 ea. 90038516401 External hexagon round-head bolt BM12x1.5x140 1 ea. 99907284101 Combination screw M10x50 2 ea. 00004330516 Coolant additive (20 liter/ 5.28 gal container) 0.05 ea. (= approx. 1 liter/ 33.8 fl oz) 00004330548 Transmission oil (20 liter/ 5.28 gal container) 0.02 ea. (= approx. 0.5 liter/ 16.9 fl oz) 991300010CX or Required materials: Damage Code WLP1 066 000 2 AfterSales Dec 23, 2020 Page 11 of 15 3 Service WLP1 Scope 7: ENU Technical Information 227/20 Check the reversing light function and replace the manual transmission 911 Carrera Cabriolet (991)/911 Carrera S Cabriolet (991) with rear-wheel drive with Porsche Dynamic Chassis Control (PDCC, I-no. 352) • • Working time: Labor time: 529 TU Check function of reversing light and replace manual transmission Includes: Lifting and lowering vehicle Removing and installing cover for rear underbody Parts required: Manual transmission – Transmission type G9100 (rear-wheel drive) – Differential (I-no. 219) 1 ea. 991300020CX Manual transmission – Transmission type G9100 (rear-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. 9A700846400 External hexagon round-head bolt BM 12x1.5x55 6 ea. PAF009267 Hexagon-head bolt, M10x40 6 ea. WHT008727 Cheese head bolt, M10x1x46.5 12 ea. WHT008676 Hexagon-head bolt, AM12 x 1.5 x 40 2 ea. 99951004601 Cheese head bolt, M10 x 45 2 ea. 99907344301 Combination screw M12x1.5x40 2 ea. 99908600902 Nut M12x1.5 1 ea. 90038516401 External hexagon round-head bolt BM12x1.5x140 1 ea. 99907284101 Combination screw M10x50 2 ea. 00004330516 Coolant additive (20 liter/ 5.28 gal container) 0.05 ea. (= approx. 1 liter/ 33.8 fl oz) 00004330548 Transmission oil (20 liter/ 5.28 gal container) 0.02 ea. (= approx. 0.5 liter/ 16.9 fl oz) 991300010CX or Required materials: Damage Code WLP1 066 000 2 Dec 23, 2020 Page 12 of 15 AfterSales Service Technical Information Scope 8: 227/20 ENU WLP1 3 Check the reversing light function and replace the manual transmission 911 Carrera 4 Cabriolet (991) / 911 Carrera 4S Cabriolet (991) with all-wheel drive without Porsche Dynamic Chassis Control (PDCC, I-no. 352) • • Working time: Labor time: 594 TU Check function of reversing light and replace manual transmission Includes: Lifting and lowering vehicle Removing and installing cover for rear underbody Parts required: Manual transmission – Transmission type G9130 (all-wheel drive) – Differential (I-no. 219) 1 ea. 991300020DX Manual transmission – Transmission type G9130 (all-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. 9A700846400 External hexagon round-head bolt BM 12x1.5x55 6 ea. PAF009267 Hexagon-head bolt, M10x40 6 ea. WHT008727 Cheese head bolt, M10x1x46.5 12 ea. WHT008676 Hexagon-head bolt, AM12 x 1.5 x 40 2 ea. 99951004601 Cheese head bolt, M10 x 45 2 ea. 99907344301 Combination screw M12x1.5x40 2 ea. 99908600902 Nut M12x1.5 1 ea. 90038516401 External hexagon round-head bolt BM12x1.5x140 1 ea. 99907284101 Combination screw M10x50 2 ea. 9A700815900 Torx screw BM10x35 3 ea. 99642114501 Cardan shaft boot 1 ea. 90037825501 Hexagon-head bolt, M10 x 70 4 ea. 991300010DX or Required materials: AfterSales Dec 23, 2020 Page 13 of 15 3 Service WLP1 ENU Technical Information 227/20 00004330516 Coolant additive (20 liter/ 5.28 gal container) 0.05 ea. (= approx. 1 liter/ 33.8 fl oz) 00004330548 Transmission oil (20 liter/ 5.28 gal container) 0.02 ea. (= approx. 0.5 liter/ 16.9 fl oz) Damage Code WLP1 066 000 2 Scope 9: Check the reversing light function and replace the manual transmission 911 Carrera 4 Cabriolet (991) / 911 Carrera 4S Cabriolet (991) with all-wheel drive with Porsche Dynamic Chassis Control (PDCC, I-no. 352) • • Working time: Labor time: 641 TU Check function of reversing light and replace manual transmission Includes: Lifting and lowering vehicle Removing and installing cover for rear underbody Parts required: Manual transmission – Transmission type G9130 (all-wheel drive) – Differential (I-no. 219) 1 ea. 991300020DX Manual transmission – Transmission type G9130 (all-wheel drive) – Mechanical rear differential lock (I-no. 220) 1 ea. 9A700846400 External hexagon round-head bolt BM 12x1.5x55 6 ea. PAF009267 Hexagon-head bolt, M10x40 6 ea. WHT008727 Cheese head bolt, M10x1x46.5 12 ea. WHT008676 Hexagon-head bolt, AM12 x 1.5 x 40 2 ea. 99951004601 Cheese head bolt, M10 x 45 2 ea. 99907344301 Combination screw M12x1.5x40 2 ea. 99908600902 Nut M12x1.5 1 ea. 90038516401 External hexagon round-head bolt BM12x1.5x140 1 ea. 991300010DX or Dec 23, 2020 Page 14 of 15 AfterSales Service Technical Information 227/20 ENU WLP1 3 99907284101 Combination screw M10x50 2 ea. 9A700815900 Torx screw BM10x35 3 ea. 99642114501 Cardan shaft boot 1 ea. 90037825501 Hexagon-head bolt, M10 x 70 4 ea. 00004330516 Coolant additive (20 liter/ 5.28 gal container) 0.05 ea. (= approx. 1 liter/ 33.8 fl oz) 00004330548 Transmission oil (20 liter/ 5.28 gal container) 0.02 ea. (= approx. 0.5 liter/ 16.9 fl oz) Required materials: Damage Code WLP1 066 000 2 Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2021 Porsche Cars North America, Inc. AfterSales Dec 23, 2020 Page 15 of 15