T-SB-0001-18 Rev
Service Bulletin Details
Public Details for: T-SB-0001-18 Rev
Tsb: when completing a transaxle assembly replacement, engine control module (ecm) (sae term: powertrain control module [pcm]) replacement, or ecm (pcm) reprogram, ensure the correct ecm (pcm) software is matched with the transaxle assemb
Models from 2018
2018 TOYOTA HIGHLANDER |
2018 TOYOTA SIENNA |
Models from 2017
2017 TOYOTA HIGHLANDER |
2017 TOYOTA SIENNA |
T-SB-0001-18 Rev2 January 8, 2018 Transaxle Assembly and ECM (PCM) Software Confirmation Service Category Engine/Hybrid System Section Engine Control Market USA Applicability YEAR(S) MODEL(S) 2017 - 2018 Highlander, Sienna ADDITIONAL INFORMATION REVISION NOTICE December 11, 2020 Rev2: The entire bulletin has been updated. February 02, 2018 Rev1: Applicability has been updated to include 2018 model year Sienna vehicles. The entire bulletin has been updated. Any previous printed versions of this bulletin should be discarded. Introduction When completing a transaxle assembly replacement, Engine Control Module (ECM) (SAE term: Powertrain Control Module [PCM]) replacement, or ECM (PCM) reprogram, ensure the correct ECM (PCM) software is matched with the transaxle assembly hardware. Some 2017 – 2018 model year Highlander and Sienna vehicles require different ECM (PCM) software based on the transaxle assembly hardware installed in the vehicle. NOTICE Mismatched transaxle assembly hardware and ECM (PCM) software combinations may result in a harsh shift or shift flare. If this occurs after the original repair, additional ECM (PCM) replacement and reprogramming will be required. This additional ECM (PCM) replacement and/or reprogramming is NOT covered under warranty. Use the information in this bulletin to confirm the correct ECM (PCM) hardware and software are used based on the transaxle assembly part number and serial number. © 2020 Toyota Motor Sales, USA Page 1 of 17 T-SB-0001-18 Rev2 January 8, 2018 Page 2 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Warranty Information MODEL OP CODE DESCRIPTION TIME OFP T1 T2 All 369011# Z Time Add-on to Transaxle Replacement OP Code ## 30500####0* TBD** TBD** 895011 R & R Computer, Engine Control (ECM/PCM) 0.5 89661#####* 8A 99 800269 Reprogram ECM (PCM) 0.7 Sienna Highlander All 0.6 *Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired. **Based on replacement phenomenon. NOTE For transaxle replacement: Claim should be submitted as a normal replacement of the transaxle. If the ECM (PCM) software needs to be updated or replaced when replacing the transaxle, add 0.3 hours of “Z time” to the transaxle replacement OP code. For ECM (PCM) reprogramming or replacement: This Service Bulletin is used for ECM (PCM) and software selection; however, this does NOT incur additional warranty cost. Parts Information Table 1. JUDGEMENT Before After PART NUMBER PART NAME 30510-####0-84 Reman ATM 30500-####0 Transaxle, Assy 30510-####1-84 Reman ATM 30500-####1 Transaxle, Assy Table 2. PART NUMBER PREVIOUS NEW 00451-00001-LBL PART NAME QTY Authorized Modifications Labels 1 NOTE Authorized Modifications Labels may be ordered in packages of 25 from the Materials Distribution Center (MDC) through Dealer Daily – Parts – Dealer Support Materials Orders. © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 3 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER Techstream ADVi* PART NUMBER QTY TSADVUNIT Techstream 2.0* TS2UNIT ADE 1 Techstream Lite TSLITEPDLR01 Techstream Lite (Green Cable) TSLP2DLR01 *Essential SST. NOTE Only ONE of the Techstream units listed above is required. Software version 15.30.027 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. Use Techstream or an approved J2534 interface to perform flash reprogramming updates. Visit techinfo.toyota.com for more information regarding J2534 reprogramming. SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY Battery Diagnostic Tool* DCA-8000P T 1 *Essential SST. NOTE Additional SSTs may be ordered by calling 1-800-933-8335. NOTE The battery diagnostic tool MUST be used in Power Supply Mode to maintain battery voltage at 13.5V while flash reprogramming the vehicle. For details on how to use the battery diagnostic tool, refer to the DCA-8000 Instruction Manual located at TIS – Diagnostics – Tools & Equipment – Battery Diagnostics. © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 4 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Production Change Confirmation Procedure Confirmation by Production Change Effective Serial Number 1. Locate the transaxle serial number, found on the sticker located on the transaxle assembly side cover or on the engraved location as shown. Serial number decoders are also provided below. Figure 1. Serial Number Sticker and Engraved Serial Number Location 1 2 1 Serial Number Sticker 2 Engraved Serial Number Location Figure 2. AW Plant Serial Number Decoder Figure 3. Kinuura Plant Serial Number Decoder © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 5 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Production Change Confirmation Procedure (continued) Confirmation by Production Change Effective Serial Number (continued) Figure 4. TMMWV Plant Serial Number Decoder 2. Use the table below to determine if the vehicle has a transaxle assembly produced BEFORE or AFTER the production change serial numbers. This bulletin applies to vehicles equipped with both old AND new type DAT UA80* transmissions. Use Table 3 to determine what type of (B1 clutch) DAT is installed. For units built BEFORE the production change effective serial numbers shown, use the table in the Calibration information section to determine the correct calibration file to use based on transmission identification information. © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 6 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Production Change Information Table 3. TRANSMISSION MODEL NO. PLANT SERIAL NO. PRODUCTION CHANGE (NEW B1 CLUTCH) SINGLE UNIT NEW B1* SERIAL NO. BREAK POINT A3A18E00259 TMMWV May 29 – 31, 2018 A4A18E00042 – AW-J UA80E/F TRANSMISSION PRODUCTION DATE 17M7A22012 December 22, 2017 UA03L217C25W004 December 25, 2017 UA03L217C21W### December 21, 2017 KINUURA UA03L217C21Y### – UA03L217C22W### December 22, 2017 UA03L217C22Y### *For single unit NEW B1, use the first 12 values from Table 3 and compare with Table 4 to confirm if unit is exact. If value matches transmission has NEW B1 installed, complete repair as indicated for DAT with NEW B1. Table 4. TRANSMISSION MODEL NO. UA80E/F PLANT SERIAL NO. PRODUCTION CHANGE (NEW B1 CLUTCH) SINGLE UNIT NEW B1* SERIAL NO. SEQUENCE UA03L217C21W### 005, 007, 009, 014, 017, 021, 023, 068, 074, 077, 114, 123, 130, 149, 151, 158, 163, 168169, 173, 175, 180, 183, 201, 206, 213, 218219, 229, 231-234, 247, 253, 258-261, 263, 266-267, 269-271, 273, 276, 278, 282-283, 285-288, 290, 293, 299, 302, 312, 315 UA03L217C21Y### 002, 063, 082, 085, 128, 173, 179-180, 188, 192, 198, 200, 212, 217, 229-230, 232-233, 236-239, 242 UA03L217C22W### 001, 008, 011, 017, 019, 030, 063, 069, 076078, 092, 096, 100, 102, 108, 111, 113, 115, 125-126,133, 135, 138-139, 144, 149-150, 153155, 159-167, 170, 175, 177-178, 182, 187188, 201, 204, 207-208, 212, 216, 220, 222, 223, 225-226, 228, 230-235, 237-243, 245-251, 253-259, 261-268, 270-306, 308-337, 339-344 UA03L217C22Y### 022-023, 031, 033, 044, 064, 068, 072, 082, 088, 093, 100, 109-110, 114, 118, 125, 131, 133-134, 148, 154, 157, 185-186, 208, 210, 212, 214-215, 223, 227-230, 238, 245, 255257, 260-261, 265, 269, 271, 273, 275-278, 320, 332 KINUURA © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 7 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Production Change Information (continued) Reman effective serial number change point: Confirm vehicle repair history if transmission has previous replacement check serial number of reman unit and compare to Table 5 for OLD hardware for B1 clutch used on reman unit. Location of serial number is same as normal; however, reman units end with an X. Table 5. PART NO. MODEL Highlander, Sienna TRANSMISSION MODEL NO. PART NAME OLD (B1 CLUTCH) NEW (B1 CLUTCH) 30510-###70-84 30510-###71-84 30510-###80-84 30510-###81-84 Reman ATM 30510-###00-84 30510-###01-84 TRANSMISSION MODEL DRIVELINE 2WD UA80 4WD SERIAL NO. PRODUCTION CHANGE (NEW B1 CLUTCH) PLANT SINGLE UNIT NEW B1* #### SERIAL NO. SEQUENCE OF REMAN UNIT WITH OLD B1 16J7A1####X 2145, 2147, 2149, 2151 16K7A0####X 4181, 4183, 4942 17D7A1####X 9616, 9618, 9620, 9622, 9624 17F5629639X UA80E/F AW-J 17F7A1####X 3493, 3478, 3480, 3482, 3485, 3487, 3489, 3496, 3498, 3501, 3535, 3537, 8550, 8557, 8558, 8561 17G7A1####X 1298, 1314, 1315, 1319, 1322, 1324, 1328, 1333, 1337, 3732, 3738, 3742, 3747, 3752, 3756, 6289, 6295, 6305, 7881, 7887, 7897, 8980, 8999, 9005, 9007, 9015, 9023, 9031, 9040, 9048, 9056, 9065, 9073 17G7A2####X 0242, 0248, 0252, 0254, 0258, 0260, 0263, 0267, 0269, 0272, 0279, 0287, 2593, 2640, 2648, 2655, 2663, 2671, 2673, 2677, 2682, 2688, 2692, 2697 17H7A0####X 0129, 0164, 0172, 0179, 0186, 0194, 0201, 0208, 0216, 0222, 0231, 0236, 2919, 2927, 2934, 2940, 2949, 2957, 2964, 2971, 2986, 2994, 2997, 3000, 7156, 7162, 7169, 7175, 7182, 7188 17J7A0####X 6457, 6467, 6469, 6471, 6473, 6475, 6477 (Reman) 17J7A17056X © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 8 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Production Change Information (continued) TRANSMISSION MODEL NO. SERIAL NO. PRODUCTION CHANGE (NEW B1 CLUTCH) PLANT SINGLE UNIT NEW B1* #### SERIAL NO. SEQUENCE OF REMAN UNIT WITH OLD B1 17K7A1####X 5919, 7292, 7298, 7301, 7302, 7305, 7307, 7309, 7313, 7315, 9767, 9769, 9771, 9773, 9775, 9777, 9779, 9781, 9783, 9791 17K7A2####X 0495, 0499, 0895, 0901, 0903, 0905, 0907, 0912, 0914, 0916, 0920, 0922, 2482, 2496, 2505, 2509, 2514, 2518, 2523, 2526, 2531, 2537, 3205, 3209, 3214, 3224, 3224, 3229, 3233, 3237, 3241, 3247, 3251, 3255, 3260, 3264, 3268, 3274, 3278, 3282, 4281, 4295, 4658, 4668, 4672, 4676, 4681, 4687, 4691, 4696, 5151, 5152, 5155, 5157, 5159, 5161, 5163, 5165, 5167, 5171, 5173, 5214, 5219, 5220, 5223, 5225, 5227, 5228, 5231, 5233, 6307, 6309, 6311, 6313, 6314, 6319, 6321, 6323, 6325 17K7Z26316X UA80E/F 17L7A1####X 6581, 6585, 6588, 6590, 6591, 6595, 6598, 6600, 6602, 6605 17M7A0####X 8277, 8279, 8281, 8283, 8285, 8287, 8289, 8296, 8297, 8302, 9628, 9630, 9634, 9636, 9638, 9640, 9642, 9645, 9646, 9648 17M7A1####X 1145, 1150, 1152, 1154, 1156, 1159, 1160, 1163, 1165, 1167, 2727, 2730, 2731, 2733, 2736, 2737, 2739, 2742, 2744, 2745, 3128, 4802, 4804, 4806, 4809, 4810, 4813, 4815, 4816, 4818, 4821, 5023, 5713, 5717, 5719, 5726, 5727, 5729, 5732, 5735, 5740, 7117, 7122, 7124, 7126, 7128, 7132, 7134, 7136, 7138, 7140, 8165, 8166, 8169, 8171, 8173, 8175, 8177, 8179 17M7A2####X 0176, 0179, 0180, 0183, 0185, 0189, 0191, 0193, 0195, 0197, 1671, 1679, 1681, 1683, 1685, 1687, 1689, 1691, 1693, 1697 7A616F0####X 0207, 0422, 0423, 0424, 0425, 0427, 0428, 0429, 0430, 0431, 0433, 0434, 0435, 0437, 0438, 0442, 0444, 2746, 2961, 2963, 2964, 2966, 2968, 2972, 2976, 2977, 3016, 3018, 3020, 3022, 3024, 3025, 3027, 3029, 3031, 3033, 3514, 3416, 3518, 3520, 3522, 3526, 3528, 3529, 3531, 3626, 3630, 3632, 3634, 3639, 3645, 3647, 3650 7A616K0####X 4185, 4187, 4190, 4192, 4194, 4196, 4201, 4203, 4930, 4934 AW-J (Reman) © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 9 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Production Change Information (continued) TRANSMISSION MODEL NO. SERIAL NO. PRODUCTION CHANGE (NEW B1 CLUTCH) PLANT SINGLE UNIT NEW B1* #### SERIAL NO. SEQUENCE OF REMAN UNIT WITH OLD B1 7A617D2####X 4994, 4996, 4998, 5000, 5002, 5005, 5007, 5011, 5013, 5016, 5017, 5020, 5022, 5023, 5026, 5027, 5030, 5032, 5034, 5036 7A617E00182X UA80E/F 7A617F1####X 3521, 3524, 3525, 3528, 3532, 3540, 3541, 3544, 6251, 6254, 6259, 6263, 6275, 8554 7A617F2####X 0316, 0419, 0423, 0428, 0429, 0432, 0433, 0436, 0437, 0439, 0440, 0441, 0442, 0444, 0445, 0447, 0448, 0449, 0451, 0453, 0454, 0455, 0457, 0458, 0459, 0461, 0462, 0463, 0467, 0473, 0960, 0968, 0970, 0976, 0985, 0993, 1803, 1807, 1811, 1812, 1815, 1816, 1817, 1819, 1821, 1828, 1830, 1927, 1986 7A617G1####X 1305, 1339, 1348, 3692, 3699, 3705, 3714, 3734, 3749, 6266, 6272, 6278, 6292, 6301, 6309, 6315, 6325, 6333, 6467, 7583, 7588, 7594, 7600, 7604, 7609, 7862, 7871 AW-J (Reman) Using the judgement from the previous tables, refer to the Engine Control Computer (ECM/PCM) Replacement Information and Calibration Information sections. © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 10 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Engine Control Computer (ECM/PCM) Replacement Information Based on the judgement of the transaxle serial number, use the table below to ensure that the correct ECM (PCM) is installed or ordered for ANY replacements needed. Table 6. MODEL MODEL YEAR JUDGEMENT (B1 CLUTCH) START & STOP ECU PARTS NO. DRIVELINE OLD PARTS NO. NEW PARTS NO. 89661-0E830-B 89661-0E831 89661-0E832 89661-0E833 89661-0E835 N 89661-0E840-B 89661-0E841 89661-0E842 89661-0E843 89661-0E845 Y 89661-0E850-B 89661-0E851 89661-0E852 89661-0E853 89661-0E855 89661-0E860-B 89661-0E861 89661-0E862 89661-0E863 89661-0E865 89661-0ED60 89661-0ED61 89661-0ED70 89661-0ED71 89661-0ED80 89661-0ED81 89661-0ED90 89661-0ED91 FWD 89661-08160-B 89661-08163 89661-08164 89661-08165 89661-08166 89661-08167 AWD 89661-08440-B 89661-08443 89661-08444 89661-08445 89661-08446 89661-08447 FWD 89661-08530 89661-08531 89661-08532 AWD 89661-08540 89661-08541 89661-08542 Y AWD Old Highlander 2017 – 2018 FWD N Y AWD N New Y FWD N Old Sienna 2017 N/A New © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 11 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Engine Control Computer (ECM/PCM) Replacement Information (continued) Table 6 (continued). MODEL MODEL YEAR JUDGEMENT (B1 CLUTCH) START & STOP ECU PARTS NO. DRIVELINE OLD PARTS NO. NEW PARTS NO. FWD 89661-08400 89661-08401 89661-08402 AWD 89661-08460 89661-08461 89661-08462 FWD 89661-08580 89661-08581 89661-08582 AWD 89661-08590 89661-08591 89661-08592 Old Sienna 2018 N/A New © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 12 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Calibration Information Based on the judgement of the transaxle serial number, use the table below to ensure the correct calibration file is used for ANY ECM (PCM) reprogramming procedures being performed. JUDGEMENT (B1 CLUTCH) YEAR MODEL DRIVETRAIN START & STOP CALIBRATION ID ECU TYPE PREVIOUS NEW Engine 896630E45300 896630E45200 896630E45100 896630E45000 896630E45400/ 896650E11200 Transmission 896650E11100 896650E11000 Engine 896630E46300 896630E46200 896630E46100 896630E46000 Transmission 896650E12100 896650E12000 Engine 896630E43300 896630E43200 896630E43100 896630E43000 Transmission 896650E09100 896650E09000 Engine 896630E44300 896630E44200 896630E44100 896630E44000 Transmission 896650E10100 896650E10000 Engine 896630828600 896630828500 896630828400 896630828300 896630828000 Y 2WD N 2017 – Highlander 2018 Y Before 4WD N 2017 Sienna 2WD Transmission © 2020 Toyota Motor Sales, USA 896650807200 896650807100 896650807000 896630E46400/ 896650E12200 896630E43400/ 896650E09200 896630E44400/ 896650E10200 896630828700/ 896650807300 T-SB-0001-18 Rev2 January 8, 2018 Page 13 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Calibration Information (continued) JUDGEMENT (B1 CLUTCH) YEAR MODEL DRIVETRAIN START & STOP CALIBRATION ID ECU TYPE Engine 2017 Before 4WD Sienna 2018 4WD Y 2WD N 2017 – Highlander 2018 Y 4WD 2WD After 2017 4WD N Sienna NEW 896630836600 896630836500 896630836400 896630836300 896630836000 896630836700/ 896650808300 Transmission 896650808200 896650808100 896650808000 Engine 896630832100 896630832000 Transmission 896650811000 Engine 896630838100 896630838000 Transmission 896650812000 Engine 896630E85000 Transmission 896650E43000 Engine 896630E86000 Transmission 896650E44000 Engine 896630E83000 Transmission 896650E41000 Engine 896630E84000 Transmission 896650E42000 Engine 896630846100 896630846000 Transmission 896650819000 Engine 896630847100 896630847000 Transmission 896650820000 Engine 896630851100 896630851000 Transmission 896650823100 896650823000 Engine 896630852100 896630852000 Transmission 896650824100 896650824000 N 2WD PREVIOUS 2WD 2018 4WD © 2020 Toyota Motor Sales, USA 896630832200/ 896650811100 896630838200/ 896650812100 896630E85100/ 896650E43100 896630E86100/ 896650E44100 896630E83100/ 896650E41100 896630E84100/ 896650E42100 896630846200/ 896650819100 896630847200/ 896650820100 896630851200/ 896650823200 896630852200/ 896650824200 T-SB-0001-18 Rev2 January 8, 2018 Page 14 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Repair Procedure 1. Does the ATM (B1 Clutch) type match the ECM (PCM) hardware? YES — Go to step 3. NO — Continue to step 2 2. Replace the ECM (PCM) hardware with the latest correct part, and then go to step 6. Refer to TIS, applicable model and model year Repair Manual: 2017 – 2018 Highlander: Power Source/Network – Networking – “Networking: Network Gateway ECU: Removal / Installation” 2017 Sienna: Power Source/Network – Networking – “Networking: Network Gateway ECU: Removal / Installation” 2018 Sienna: Power Source/Network – Networking – “Networking: Network Gateway ECU: Removal / Installation” © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 15 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Repair Procedure (continued) Check for the Authorized Modifications Label affixed to the vehicle in the applicable location shown in Figure 5 or 6. Is the calibration ID listed the latest ECM (PCM) calibration? YES — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. NO — Continue to step 4. Figure 5. Location of Authorized Modifications Label for 2017 – 2018 Highlander 1 2 4 3 5 1 Replacement ECM (PCM) Part Number (e.g., 89661-0E832) 4 Date Completed 2 New Calibration ID (e.g., 896630E43200) 5 This SB Number 3 Dealer Code © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 16 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Repair Procedure (continued) Figure 6. Location of Authorized Modifications Label for 2017 – 2018 Sienna 1 2 4 3 5 1 Replacement ECM (PCM) Part Number (e.g., 89661-08165) 4 Date Completed 2 New Calibration ID (e.g., 896630836500) 5 This SB Number 3 Dealer Code Flash reprogram the ECM (PCM). NOTE The battery diagnostic tool MUST be used in Power Supply Mode to maintain battery voltage at 13.5V while flash reprogramming the vehicle. For details on how to use the battery diagnostic station, refer to the DCA-8000 Instruction Manual located at TIS – Diagnostics – Tools & Equipment – Battery Diagnostics. Follow the procedures outlined in Service Bulletin T-SB-0134-16 Techstream ECU Flash Reprogramming Procedure and flash the ECM (PCM) with the NEW calibration file update. © 2020 Toyota Motor Sales, USA T-SB-0001-18 Rev2 January 8, 2018 Page 17 of 17 Transaxle Assembly and ECM (PCM) Software Confirmation Repair Procedure (continued) Prepare and install the Authorized Modifications Label. A. Using a permanent marker, enter the following information on the label: ECM (PCM) part number [Refer to the Parts Information section for the NEW PART NUMBER] Calibration ID [Refer to the Calibration Information section for the NEW CALIBRATION ID] Dealer Code Repair Date Change Authority [This bulletin number] B. Affix the Authorized Modifications Label to the vehicle at the location shown in Figures 5 and 6. The Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL. 6. Test-drive the vehicle to confirm proper vehicle operation. © 2020 Toyota Motor Sales, USA