T-SB-0122-20
Service Bulletin Details
Public Details for: T-SB-0122-20
Tsb: some 2017 ? 2018 model year highlander and sienna, 2018 model year camry, and 2019 model year avalon vehicles with and without the stop and start feature may exhibit a flex lock-up concern and mil on with diagnostic trouble codes (dtcs
Models from 2019
2019 TOYOTA AVALON |
Models from 2017
2017 TOYOTA HIGHLANDER |
2017 TOYOTA SIENNA |
T-SB-0122-20 December 14, 2020 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Service Category Drivetrain Section Automatic Transmission/Transaxle Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2019 Avalon Transmission(s): 8AT 2018 Camry Transmission(s): 8AT 2017 - 2018 Highlander, Sienna Transmission(s): 8AT Introduction Some 2017 – 2018 model year Highlander and Sienna, 2018 model year Camry, and 2019 model year Avalon vehicles with and without the stop and start feature may exhibit a flex lock-up concern and MIL ON with Diagnostic Trouble Codes (DTCs) P07407E and/or P27567F. Vehicles that have experienced a delay in engagement from R to D will experience flex lock-up concerns from loss of solenoid pressure. The Engine Control Module (ECM) (SAE term: Powertrain Control Module/PCM) logic has been modified to reduce the possibility of this condition. Follow the Repair Procedure in this bulletin to address this condition. NOTE For Highlander, Sienna, and Camry model vehicles a Mismatched transaxle assembly hardware and ECM (PCM) software combination may result in a harsh shift or shift flare. If this occurs after the original repair, additional ECM (PCM) replacement and reprogramming will be required. © 2020 Toyota Motor Sales, USA Page 1 of 10 T-SB-0122-20 December 14, 2020 Page 2 of 10 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Production Change Information This bulletin applies to vehicles equipped with both old AND new type DAT UA80* transmissions. Reference the serial number production change information for B1 (clutch) change over below. TRANSMISSION MODEL NO. SERIAL NO. PRODUCTION CHANGE (NEW B1 CLUTCH) PLANT SINGLE UNIT NEW B1 TRANSMISSION PRODUCTION DATE SERIAL NO. BREAK POINT A3A18E00259 May 29 – 31, 2018 TMMWV A4A18E00042 – AW-J 17M7A22012 December 22, 2017 UA03L217C25W004 December 25, 2017 UA03L217C21W###* December 21, 2017 UA80E/F UA03L217C21Y###* KINUURA UA03L217C22W###* – UA03L217C22Y###* December 22, 2017 UA03L217C22W###* UA03L217C22Y###* *Confirm the serial number BEFORE proceeding. Warranty Information MODEL OP CODE DESCRIPTION Sienna, Avalon, Camry 895011 R & R ECM (PCM) TIME OFP T1 T2 89661-#####* 8A 99 0.5 Highlander 0.6 Sienna, Highlander, Camry, 800269 Avalon 800269N 0.7 Reprogram ECM (PCM) 0.7 *Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired. APPLICABLE WARRANTY This repair is covered under the Toyota Federal Emissions Warranty. This warranty is in effect for 96 months or 80,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. © 2020 Toyota Motor Sales, USA T-SB-0122-20 December 14, 2020 Page 3 of 10 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Parts Information Table 1. JUDGEMENT Before After PART NUMBER PART NAME QTY 30510-####0-84 Reman ATM 1 30500-####0 Transaxle, Assy 1 30510-####1-84 Reman ATM 1 30500-####1 Transaxle, Assy 1 Table 2. MODEL MODEL YEAR JUDGEMENT (B1 CLUTCH) ECM PART NO. STOP & START DRIVELINE PREVIOUS NEW 89661-0E830-B 89661-0E831 89661-0E832 89661-0E833 89661-0E835 N 89661-0E840-B 89661-0E841 89661-0E842 89661-0E843 89661-0E845 Y 89661-0E850-B 89661-0E851 89661-0E852 89661-0E853 89661-0E855 89661-0E860-B 89661-0E861 89661-0E862 89661-0E863 89661-0E865 89661-0ED60 89661-0ED61 89661-0ED70 89661-0ED71 89661-0ED80 89661-0ED81 89661-0ED90 89661-0ED91 Y AWD Old Highlander 2017 – 2018 FWD N Y AWD N New Y FWD N © 2020 Toyota Motor Sales, USA T-SB-0122-20 December 14, 2020 Page 4 of 10 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Parts Information (continued) Table 2. (continued) MODEL MODEL YEAR JUDGEMENT (B1 CLUTCH) STOP & START DRIVELINE ECM PART NO. PREVIOUS NEW FWD 89661-08160-B 89661-08163 89661-08164 89661-08165 89661-08166 89661-08167 AWD 89661-08440-B 89661-08443 89661-08444 89661-08445 89661-08446 89661-08447 FWD 89661-08530 89661-08531 89661-08532 AWD 89661-08540 89661-08541 89661-08542 FWD 89661-08400-A 89661-08401 89661-08402 AWD 89661-08460-A 89661-08461 89661-08462 FWD 89661-08580 89661-08581 89661-08582 AWD 89661-08590 89661-08591 89661-08592 89661-06Y20-A 89661-06Y21 89661-06Y22 89661-06Y23 89661-0X170 89661-0X171 89661-0X172 89661-0X173 89661-07661 89661-07662 89661-07663 89661-07664 Old 2017 Sienna New N/A Old New 2018 Old Camry FWD New Avalon 2019 © 2020 Toyota Motor Sales, USA T-SB-0122-20 December 14, 2020 Page 5 of 10 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Parts Information (continued) Table 3. PART NUMBER PREVIOUS PART NAME QTY Authorized Modifications Labels 1 NEW 00451-00001-LBL Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER Techstream ADVI* PART NUMBER QTY TSADVUNIT Techstream 2.0 TS2UNIT ADE 1 Techstream Lite TSLITEPDLR01 Techstream Lite (Green Cable) TSLP2DLR01 *Essential SST. NOTE Only ONE of the Techstream units listed above is required. Software version 15.30.027 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. Use Techstream or an approved J2534 interface to perform flash reprogramming updates. Visit techinfo.toyota.com for more information regarding J2534 reprogramming. SPECIAL SERVICE TOOLS (SST) PART NUMBER QTY Battery Diagnostic Tool* DCA-8000P_T 1 *Essential SST. NOTE Additional SSTs may be ordered by calling 1-800-933-8335. © 2020 Toyota Motor Sales, USA T-SB-0122-20 December 14, 2020 Page 6 of 10 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Calibration Information MODEL MODEL YEAR JUDGEMENT (B1 Clutch) STOP & START DRIVELINE ECU TYPE NEW CALIBRATION ID Engine 896630E43400* Transmission 896650E09200* Engine 896630E44400* Transmission 896650E10200* Engine 896630E45400* Transmission 896650E11200* Engine 896630E46400* Transmission 896650E12200* Engine 896630E83100* Transmission 896650E41100* Engine 896630E84100* Transmission 896650E42100* Engine 896630E85100* Transmission 896650E43100* Engine 896630E86100* Transmission 896650E44100* Engine 896630828700* Transmission 896650807300* Engine 896630836700* Transmission 896650808300* Engine 896630846200* Transmission 896650819100* Engine 896630847200* Transmission 896650820100* Y AWD N Old Y FWD N Highlander 2017 – 2018 Y AWD N New Y FWD N FWD Old AWD Sienna 2017 N/A FWD New AWD *For Highlander and Sienna model vehicles refer to Service Bulletin No. T-SB-0001-18 Transaxle Assembly and ECM (PCM) Software Confirmation for calibration information. © 2020 Toyota Motor Sales, USA T-SB-0122-20 December 14, 2020 Page 7 of 10 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Calibration Information (continued) MODEL MODEL YEAR JUDGEMENT (B1 Clutch) STOP & START DRIVELINE ECU TYPE NEW CALIBRATION ID Engine 896630832200* Transmission 896650811100* Engine 896630838200* Transmission 896650812100* Engine 896630851200* Transmission 896650823200* Engine 896630852200* Transmission 896650824200* Engine 8966306L5300** Transmission 896650644100** Engine 8966306L4300** Transmission 896650654100** Engine 896630725400 Transmission 896650701100 FWD Old AWD Sienna FWD 2018 New N/A AWD Old Camry FWD New Avalon 2019 *For Highlander and Sienna model vehicles refer to Service Bulletin No. T-SB-0001-18 Transaxle Assembly and ECM (PCM) Software Confirmation for calibration information. **For Camry model vehicles refer to T-SB-0010-18 Transaxle Assembly and ECM (PCM) Software Confirmation for calibration information. © 2020 Toyota Motor Sales, USA T-SB-0122-20 December 14, 2020 Page 8 of 10 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Repair Procedure 1. Confirm the condition exists. Does the vehicle exhibit flex lock-up concerns and MIL ON with DTCs P07407E and/or P27567F present? YES — Continue to step 2. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. 2. Is the vehicle a Highlander, Sienna, or Camry model? YES — Continue to step 3. NO — For Avalon model vehicles go to step 4. 3. Follow the procedures outlined in the following bulletins to confirm that the correct ECM (PCM) hardware and software are used based on the transaxle assembly part number and serial number: For 2017 – 2018 Highlander and Sienna model year vehicles follow the procedures outlined in Service Bulletin No. T-SB-0001-18 Transaxle Assembly and ECM (PCM) Software Confirmation. For 2018 Camry model year vehicles follow the procedures outlined in Service Bulletin No. T-SB-0010-18 Transaxle Assembly and ECM (PCM) Software Confirmation. © 2020 Toyota Motor Sales, USA T-SB-0122-20 December 14, 2020 Page 9 of 10 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Repair Procedure (continued) 4. Use Techstream to confirm if the ECM (PCM) calibration has been updated and check for the Authorized Modifications Label affixed to the vehicle in the location shown below. Is the calibration ID listed in Techstream and on the label the latest ECM (PCM) calibration? YES — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. NO — Continue to step 5. Figure 1. Location of Authorized Modifications Label on 2019 Avalon TOYOTA MOTOR CORPORATION AUTHORIZED MODIFICATIONS THE FOLLOWING MODIFICATIONS HAVE BEEN MADE: 1 2 THESE MODIFICATIONS HAVE BEEN APPROVED AS APPROPRIATE BY EPA AND CARB 3 DEALER CODE: CHANGE AUTHORITY: 4 DATE: 5 1 Replacement ECM (PCM) Part Number (e.g., 89662-07664) 4 Date Completed 2 New Calibration ID (e.g., 896650701100) 5 This SB Number 3 Dealer Code © 2020 Toyota Motor Sales, USA T-SB-0122-20 December 14, 2020 Page 10 of 10 Flex Lock-up Concerns and MIL ON With DTC(s) P07407E and/or P27567F Repair Procedure (continued) 5. Flash reprogram the ECM (PCM). NOTE The battery diagnostic tool MUST be used in Power Supply Mode to maintain battery voltage at 13.5V while flash reprogramming the vehicle. For details on how to use the battery diagnostic station, refer to the DCA-8000 Instruction Manual located at TIS – Diagnostics – Tools & Equipment – Battery Diagnostics. Follow the procedures outlined in Service Bulletin T-SB-0134-16, Techstream ECU Flash Reprogramming Procedure, and flash the ECM (PCM) with the NEW calibration file update. 6. Prepare and install the Authorized Modifications Label. A. Using a permanent marker, enter the following information on the label: ECM (PCM) part number [Refer to the Parts Information section for the NEW PART NUMBER]. Calibration ID(s) [Refer to the Calibration Information section for the NEW CALIBRATION ID]. Dealer Code. Repair Date. Change Authority [This bulletin number]. B. Install the Authorized Modifications Label onto the vehicle at the location shown in Figure 1. The Authorized Modifications Label is available through the MDC, P/N 00451-00001-LBL. 7. Test-drive the vehicle to confirm proper operation. © 2020 Toyota Motor Sales, USA