No. 181-20
Service Bulletin Details
Public Details for: No. 181-20
Porsche service campaign information for workshop campaign wll2 - reworking catalytic converter mounting.
- 2020 -
Service Technical Information 181/20 ENU WLL2 2 WLL2 - Reworking Catalytic Converter Mounting (Workshop Campaign) Vehicle Type: Cayenne Turbo (9YA) / Cayenne Turbo Coupé (9YB) Model Year: 2020 Concerns: Catalytic converter mounting Information: There is a possibility that the screw contact surface on the transmission housing for the mounting of the catalytic converter was not modified according to specifications on the affected vehicles. This results in is a misalignment or tension between the holder of the catalytic converter and the screw contact surface on the transmission housing. This can cause loosening of the threaded joint over the service life of the vehicle. Action Required: Rework catalytic converter mounting. Affected Vehicles: Only vehicles assigned to the campaign (see also PCSS Vehicle Information). This campaign affects 19 vehicles. AfterSales Jan 15, 2021 Page 1 of 6 2 Service WLL2 ENU Technical Information 181/20 Installation Position: 1 Installation position of catalytic converter mounting – Mounting for catalytic converter at the left and right (rework) Parts required Parts Info: Part No. Designation – Use Qty. PAF01167026 Washer 8.4 x 24 x 2 2 ea. PAF901076 Washer 8.2 x 18 x 2 2 ea. Required tools Tools: • • • Jan 15, 2021 Page 2 of 6 Torque wrench, 2–10 Nm (1.5–7.5 ftlb.), e.g. VAG 1783 Torque wrench, 2-10 Nm (1.5-7.5 ftlb.) Torque wrench, 6–50 Nm (4.5–37 ftlb.), e.g. VAG 1331A Torque wrench, 6-50 Nm (4.5-37 ftlb.) Torque wrench, 40–200 Nm (30–148 ftlb.), e.g. VAG 1332 Torque wrench, 40-200 Nm (30-148 ftlb.) AfterSales Service Technical Information • • 181/20 ENU WLL2 2 Battery charger with a current rating of at least 90 A and - if required - also with a current and voltage-controlled charge map for lithium starter batteries, e.g. VAS 5908 Battery charger 90A 9900 - PIWIS Tester 3 Preparatory work Work Procedure: 1 Raise the vehicle using a lifting platform Workshop Manual '4X00IN Lifting the vehicle'. 2 Remove both wheels on the front axle Workshop Manual '440519 Removing and installing wheel'. 3 Remove both front wheel housing liners Workshop Manual '505619 Removing and installing front wheel housing liner'. 4 Remove front underbody cover Workshop Manual '519219 Removing and installing cover for front underbody'. 5 Only for vehicles with roll stabilization PDCC (I-no. 1P7): Disconnect front PDCC lines. 5.1 Disconnect 48-volt vehicle electrical system Workshop Manual '2X00IN Work instructions for 48-volt vehicle electrical system'. 5.2 Release and disconnect electric plug connection (signal connector) Pull off PDCC connector -1- 5.3 Release and disconnect electric plug connection (engine phase connector) Pull off PDCC connector -2-. Pull off PDCC connector 6 Unscrew fastening screws Removing heat shield -1- and remove heat shield Removing heat shield -2- on left and right. Removing heat shield AfterSales Jan 15, 2021 Page 3 of 6 2 Service WLL2 ENU Technical Information 181/20 Rework catalytic converter mounting Work Procedure: 1 Remove catalytic converter mounting at the left and right on the transmission. To do this, unscrew both fastening screws Removing catalytic converter mountingInstalling catalytic converter mounting -1- and pull out the bracket Removing catalytic converter mountingInstalling catalytic converter mounting -2-. 2 Rework mounting for catalytic converter by attaching the washers to be retrofitted. 2.1 2.2 Push washer Rework catalytic converter mounting -2- onto the fastening screw Rework catalytic converter mounting -1- on the bracket at the top. Removing catalytic converter mounting Part No. Designation Qty. PAF01167026 Washer 8.4 x 24 x 2 1 ea. Push washer Rework catalytic converter mounting -4- onto the fastening screw Rework catalytic converter mounting -3- on the bracket at the bottom. Part No. Designation Qty. PAF901076 Washer 8.2 x 18 x 2 1 ea. Rework catalytic converter mounting 3 Install catalytic converter mounting at the left and right on the transmission. To do this, position the mounting in the installation position between the transmission and catalytic converter Removing catalytic converter mountingInstalling catalytic converter mounting -2-. Screw in and tighten fastening screws Removing catalytic converter mountingInstalling catalytic converter mounting -1-. Jan 15, 2021 Page 4 of 6 AfterSales Service Technical Information • 181/20 ENU WLL2 2 Fastening screws: Tightening torque 23 Nm (17ftlb.) Tightening torque 23 Nm (17ftlb.) Installing catalytic converter mounting Concluding work Work Procedure: 1 Place heat shield Installing heat shield -2- in installation position and screw in and tighten fastening screws Installing heat shield -1-. • Fastening screws: Tightening torque 5 Nm (3.5 ftlb.) Installing heat shield 2 Only for vehicles with roll stabilization PDCC (I-no. 1P7): Connect front PDCC lines. 2.1 Connect and lock electric plug connection (signal connector) Connecting PDCC connector -1-. 2.2 Connect and lock electric plug connection (engine phase connector) Connecting PDCC connector -2-. AfterSales Jan 15, 2021 Page 5 of 6 2 Service WLL2 ENU Technical Information 181/20 2.3 Start the 48 V vehicle electrical system Workshop Manual '2X00IN Work instruction for 48 V vehicle electrical system'. 3 Install underbody cover Workshop Manual '519219 Removing and installing cover for front underbody'. 4 Install both front wheel housing liners Workshop Manual '505619 Removing and installing front wheel housing liner'. 5 Install both wheels on the front axle Workshop Manual '440519 Removing and installing wheel'. 6 Lower the vehicle and remove it from the lifting platform Workshop Manual '4X00IN Lifting the vehicle'. Connecting PDCC connector Warranty processing Scope 1: Working time: Labor time: 225 TU Reworking catalytic converter mounting Includes: Raising and lowering the vehicle Removing and installing wheels on the front axle Removing and installing wheel housing shells on the front axle Removing and installing front underbody cover Removing and installing 48-volt vehicle electrical system Removing and installing heat shield at the front left and right Parts required: PAF01167026 Washer 8.4 x 24 x 2 2 ea. PAF901076 Washer 8.2 x 18 x 2 2 ea. Damage Code WLL2 066 000 1 Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2021 Porsche Cars North America, Inc. Jan 15, 2021 Page 6 of 6 AfterSales