TS-M114
Service Bulletin Details
Public Details for: TS-M114
This bulletin is made to replace body levelling system by the new one on ts45 vehicles. Avoiding flip of leveling valve.
- 9999 -
Models from 9999
9999 TEMSA TEMSA |
SERVICE BULLETIN Bulletin Type............: M Subject: Avoiding flip of leveling valve Bulletin No...............: TS-M114 Bulletin Name..........: Avoiding flip of leveling valve Bulletin Ref No.........: 700002795 Summary : This bulletin is made to replace body levelling system by the new one on TS45 vehicles. NHTSA…………….........: Release Date...........: 19.10.2016 Expiry Date………........: 19.10.2017 Bulletin Responsible: Fikret ÖZCAN Published by&Approved by: Hakan GÜNERDEM Vehicle Model...........: TS 45 Fiat Rate Code...........: TSM114 Flat Rate Time...........: 75 min. Welding on the Chassis • Always disconnect the batteries (starting with the negative lead). • Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and actuators) if they are less than 2 meters away from the chassis part to be welded or the earth terminal of the welding equipment. • The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on these parts is not permitted, because of the risk of damage to bearings, springs, etc. • The earth terminal must make good contact and be placed as close as possible to the part to be welded. • Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and temperatures higher than 70°. TS-M114 1 / 20 SERVICE BULLETIN Service bulletin expiry dates differ according to service bulletin type. Definitions U-Type : Application period of this bulletin is 12 months after the date of issue.U type bulletin is used for updates that need to be performed upon customer complaints. Release Date: As of this date the bulletin is released and available on E-Doc. Modification parts can be ordered. The time period between the release date and the effective date may vary according to the procurement lead time. Effective Date: As of this date specified amount of the total modification parts will be available on Spare Parts Stock. Modification parts can be ordered and the application can be performed. ( except non-compliance and safety related campaigns, i.e. S-Type Bulletin) • C-Type: Application period of this bulletin is 12 months after the date of issue. C type bulletin is generally used for supplying technical instructions or other type of information to service network. Part Order Deadline: Last order date for modification parts. The part orders which will be placed after this date should be approved by Regional Coordinator. Expiry Date: Expiration date for the application. Bulletin Types • S- Type: Application period of this bulletin is 18 months after the date of issue. S type bulletin is used for Recall Campaigns. • M-Type: Application period of this bulletin is 12 months after the date of issue. M type bulletin is used for updates that should be implemented without waiting for customer complaints. TS-M114 2 / 20 SERVICE BULLETIN GENERAL PRECAUTIONS 1. Suggested Dress Code: 2. Before Starting the Work: Always wear protective clothing. Do not wear any damaged or loose-fitting clothing and remove jewelry before starting the work. In case of long hair use hairnet. The illustration above shows some of the correct and incorrect clothing that should be worn during work. Sharp edges should be avoided e.g belts, watches, necklaces etc. 3. Interior materials protection: Seats, trimming, upholstery stuff and carpeting should be protected with appropriate coverings. TS-M114 3 / 20 SERVICE BULLETIN PART LIST Installed Parts List Picture Unit Of Measure No Part No Part Name Qty 1 HD316106Y LEVELING VALVE ARM 2 Pcs 2 NK311222Y UNIVERSAL JOINT ARM (BL 8D) 2 Pcs 3 NK311223Y UNIVERSAL JOINT ARM (BL 8DL) 2 Pcs 4 3111-LFE-02Y LEVELING VALVE ARM 2 Pcs 5 MF430005Y NUT, AKB (M8X1.25) 2 Pcs 6 MS440030Y NUT,AKB, CCW THREAD(M8x1,25-5,6) 2 Pcs 7 RP316112Y BRACKET, LEVELING VALVE LEFT 1 Pcs 8 RP316113Y BRACKET, LEVELING VALVE RIGHT 1 Pcs TS-M114 4 / 20 SERVICE BULLETIN 9 MF100054Y BOLT ,AKB(M8x1.25x18) 2 Pcs 10 MF450405Y WASHER SPRING (B 8) 2 Pcs 11 MF450005Y WASHER,PLAIN (A 8.4) 2 Pcs MF140025Y BOLT, FLANGED (M8 x 1.25 x 20) 2 Pcs MF430005KY M8X1,25 SELF LOCKING NUT-8,8 4 Pcs PANEL 1 Pcs 12 13 14 9325-2297Y TS-M114 5 / 20 SERVICE BULLETIN Excluded Part Lis Unit Unit Of Measure No Part No Part Name Qty 1 RP316109Y BRACKET, LEVELING VALVE LEFT 1 Pcs 2 RP316108Y BRACKET, LEVELING VALVE RIGHT 1 Pcs 3 TM260276AY LEVELING VALVE VAL ARM 2 Pcs 4 3111-APA-03Y LEVELING VALVE UPPER ARM 2 Pcs 5 9325-2297Y PANEL 1 Pcs TS-M114 6 / 20 SERVICE BULLETIN TECHNICAL ORDERS : Assembly Number: RP316001Y RP316001 Application: Step 1: Remove the fender shown in Figure-1 Figure-1 TS-M114 7 / 20 SERVICE BULLETIN Step 2: Remove the panel shown in Figure-2 9325-2297Y Figure-2 TS-M114 8 / 20 SERVICE BULLETIN Step 3: Remove the leveling valve arm, leveling rod and leveling bracket shown in Figure-3 3111-APA-03Y TM260276AY RP316109Y Figure-3 TS-M114 9 / 20 SERVICE BULLETIN Step 4: Resize the slot on panel shown in Figure-4 Figure-4 TS-M114 10 / 20 SERVICE BULLETIN Step 5: Note that arrow on valve block should be on downward direction during leveling valve arm installation. See "Figure-5" Figure-5 TS-M114 11 / 20 SERVICE BULLETIN Step 6: Install the leveling arm (HD316106Y), leveling rod (3111-LFE-02Y) and bracket (RP316112Y) respectively. See "Figure-6" MF430005KY MF140025Y HD316106Y NK311222Y MF430005KY 3111-LFE-02Y MF100054Y NK311223Y MF450405Y RP316112Y MF450005Y Figure-6 TS-M114 12 / 20 SERVICE BULLETIN Step 7: Check the body height on a balanced surface. Body height must be checked from nearest point to the front and rear axle for both left and right hand side of the vehicle. See "Figure-7" Figure-7 TS-M114 13 / 20 SERVICE BULLETIN Step 8: Adjust the body height by means of rotating leveling rod CCW or CW. See "Figure-8" Secure the system by using locknuts after correct body height (1480mm) obtained for both sides. MF430005Y MS440030Y Figure-8 TS-M114 14 / 20 SERVICE BULLETIN Step 9: Install the panel as shown in Figure-9 9325-2297Y Figure-9 Step 10: Install the fender back. TS-M114 15 / 20 SERVICE BULLETIN Figure-10 RATE BREAK DOWN Removing of the fender Removing of the leveling valve arm, leveling rod and leveling bracket Removing of the panel Mounting of the new leveling arm , leveling rod and bracket Mounting of the panel back Mounting of the fender Setting the ride height 10 min 10 min 05 min 20 min 05 min 10 min 15 min Total Time 75 min TS-M114 16 / 20 SERVICE BULLETIN Vehicle List No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 VIN Country NLTEJXU8XD1000001 USA NLTEJXU8XE1000002 USA NLTEJXU81E1000003 USA NLTEJXU83E1000004 USA NLTEJXU85E1000005 USA NLTEJXU85F1000006 USA NLTEJXU87F1000007 USA NLTEJXU89F1000008 USA NLTEJXU80F1000009 USA NLTEJXU87F1000010 USA NLTEJXU89F1000011 USA NLTEJXU80F1000012 USA NLTEJXU82F1000013 USA NLTEJXU84F1000014 USA NLTEJXU86F1000015 USA NLTEJXU88F1000016 USA NLTEJXU8XF1000017 USA NLTEJXU81F1000018 USA NLTEJXU83F1000019 USA NLTEJXU8XF1000020 USA NLTEJXU81F1000021 USA NLTEJXU83F1000022 USA NLTEJXU85F1000023 USA NLTEJXU87F1000024 USA NLTEJXU89F1000025 USA NLTEJXU80F1000026 USA NLTEJXU82F1000027 USA NLTEJXU84F1000028 USA NLTEJXU86F1000029 USA NLTEJXU82F1000030 USA NLTEJXU84F1000031 USA NLTEJXU86F1000032 USA NLTEJXU88F1000033 USA NLTEJXU8XF1000034 USA NLTEJXU81F1000035 USA TS-M114 17 / 20 SERVICE BULLETIN 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 NLTEJXU83F1000036 NLTEJXU85F1000037 NLTEJXU87F1000038 NLTEJXU89F1000039 NLTEJXU85F1000040 NLTEJXU87F1000041 NLTEJXU89F1000042 NLTEJXU80F1000043 NLTEJXU82F1000044 NLTEJXU84F1000045 NLTEJXU86F1000046 NLTEJXU88F1000047 NLTEJXU8XF1000048 NLTEJXU81F1000049 NLTEJXU88F1000050 NLTEJXU8XF1000051 NLTEJXU81F1000052 NLTEJXU83F1000053 NLTEJXU85F1000054 NLTEJXU87F1000055 NLTEJXU89F1000056 NLTEJXU80F1000057 NLTEJXU82F1000058 NLTEJXU84F1000059 NLTEJXX84G1000060 NLTEJXX86G1000061 NLTEJXX88G1000062 NLTEJXX8XG1000063 NLTEJXX81G1000064 NLTEJXX83G1000065 NLTEJXX85G1000066 NLTEJXX87G1000067 NLTEJXX89G1000068 NLTEJXX80G1000069 NLTEJXX87G1000070 NLTEJXX89G1000071 NLTEJXX80G1000072 NLTEJXX82G1000073 USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA TS-M114 18 / 20 SERVICE BULLETIN 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 NLTEJXX84G1000074 NLTEJXX86G1000075 NLTEJXY8XG1000076 NLTEJXX8XG1000077 NLTEJXX81G1000078 NLTEJXX83G1000079 NLTEJXX8XG1000080 NLTEJXX81G1000081 NLTEJXX83G1000082 NLTEJXX85G1000083 NLTEJXX87G1000084 NLTEJXX89G1000085 NLTEJXX80G1000086 NLTEJXX82G1000087 NLTEJXX84G1000088 NLTEJXX86G1000089 NLTEJXX82G1000090 NLTEJXX84G1000091 NLTEJXX86G1000092 NLTEJXX88G1000093 NLTEJXX8XG1000094 NLTEJXX81G1000095 NLTEJXX83G1000096 NLTEJXX85G1000097 NLTEJXX87G1000098 NLTEJXX89G1000099 NLTEJXX81G1000100 NLTEJXX83G1000101 NLTEJXX85G1000102 NLTEJXX87G1000103 NLTEJXX89G1000104 NLTEJXX80G1000105 NLTEJXX82G1000106 NLTEJXX84G1000107 NLTEJXX86G1000108 NLTEJXX88G1000109 NLTEJXX84G1000110 NLTEJXX86G1000111 USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA USA TS-M114 19 / 20 SERVICE BULLETIN 112 113 114 115 116 117 118 119 120 NLTEJXX88G1000112 NLTEJXX8XG1000113 NLTEJXX81G1000114 NLTEJXX83G1000115 NLTEJXX85G1000116 NLTEJXX87G1000117 NLTEJXX89G1000118 NLTEJXX80G1000119 NLTEJXX87G1000120 USA USA USA USA USA USA USA USA USA TS-M114 20 / 20