BS5037E
Service Bulletin Details
Public Details for: BS5037E
Quality issue identified by zf on 20 screws used for rear axle flange shaft connection. The rework shall be done within next scheduled maintenance or service work.
- 2020 -
Models from 2020
2020 NOVA BUS LFS |
2020 NOVA BUS LFS ARTIC |
BS5037E SERVICE BULLETIN REFERENCE: Nova Bus Manuals SECTION: 05: Rear Axle RS NO: MQR 7621-2254 APPLICATION DEADLINE: 2022JN06 CLAIM REFERENCE NUMBER: WB-5037 EFFECTIVE IN PROD.: LD39 (2020OC) SUBJECT: ZF Rear Axle AV133 JUSTIFICATION: Quality issue identified by ZF on 20 screws used for rear axle flange shaft connection. The rework shall be done within next scheduled maintenance or service work. LEVEL 1 DIRECT CHARGES DESCRIPTION Change the 20 potentially defect screws on the flange shaft connection. 2 – TIME LABOUR MATERIAL Nova Bus Nova Bus 1.5 h – – – MATERIAL QTY PART NO REV. DESCRIPTION REPLACES PART N° N8904440 na TORX SCREW M18 x 1.50 x 45.0 – – – – – LEVEL 1 20 LEVEL 2 – Materials will be available within 63 days once your order has been placed. o r d e r, p l e a s e c o n t a c t P r e v o s t P a r t s b y p h o n e a t 1 ‑ 8 0 0 ‑ 7 7 1 ‑ 6 6 8 2 o r b y e m a i l [email protected]. Specify document number, quantity of parts required and shipping address. To at DISPOSAL OF PARTS REMOVED PARTS ARE: DISCARDED * RETAINED Yes – * Dispose of the unused parts and the defective parts in accordance with local environmental standards in effect. REVISION HISTORY REV. DATE NR 2021MR05 APPROVED BY: NQF772001 VERSION 3 CHANGE DESCRIPTION Initial release Jean-Nicolas Fournier WRITTEN BY Annie St-Jacques Digitally signed by Jean-Nicolas Fournier DN: cn=Jean-Nicolas Fournier, o=Nova Bus, [email protected], c=CA Date: 2021.03.08 08:25:32 -05'00' PAGE 1 OF 4 SERVICE BULLETIN CLIENT ORDER ROAD NUMBER BS5037E VIN (2NVY/4RKY...) FROM TO FROM TO QTY Ann Arbor Area Transportation Authority Michigan AAATA LD05 2000 2000 L82J9L9777669 L82J9L9777669 1 Brampton Ontario LD18 2007 2010 L82J5L3752614 L82J5L3752617 4 Brampton Ontario LD18 2014 2024 L82J5L3752621 L82J5L3752631 11 Cape Breton Nova Scotia LD22 N/A N/A L82J7L3752632 L82J7L3752632 1 CHARM city Baltimore - Maryland LD37 1910234 1910239 L82JXL9777745 L82J3L9777750 6 Grand River Transit Ontario - GRT LD19 22001 22031 L82J9L3752633 L82JXL3752723 31 Maryland Transit Authority - MTA LC27 20011 20011 L82JXL9777639 L82J4L9777639 1 Maryland Transit Authority - MTA LC28 20032 20036 S92J5L9777628 S92J3L9777662 5 Maryland Transit Authority - MTA LC28 20038 20055 S92J5L9777664 S92J3L9777683 18 Maryland Transit Authority - MTA LC28 20057 20062 S92J5L9777685 S92J3L9777690 6 Maryland Transit Authority - MTA LC28 20069 20069 S92J5L9777709 S92J3L9777709 1 Ottawa - Carleton Regional Transit Co. - O.C. metrolinx LD21 4776 4830 L82J5L3752662 L82J3L3752756 55 Ottawa - Carleton Regional Transit Co. - O.C. metrolinx LD51 4831 4841 L82J4L9777711 L82J1L9777721 11 Ottawa - Carleton Regional Transit Co. - O.C. metrolinx LD51 4847 4847 L82J4L9777727 L82J1L9777727 1 Ottawa - Carleton Regional Transit Co. - O.C. metrolinx LD51 4849 4849 L82J4L9777729 L82J1L9777729 1 RMA World wide chauffeured Transportation LC98 N/A N/A L82J6L9777693 L82J7L9777704 12 Strathcona County Transit Edmonton Alberta LD20 2031 2035 L82J3L3752742 L82J0L3752746 5 Whitehorse Yukon LD31 N/A N/A L82J2L3752747 L82J4L3752748 2 PAGE 2 OF 4 NQF772001 VERSION 3 SERVICE BULLETIN BS5037E WARNING FOLLOW YOUR INTERNAL SAFETY PROCEDURES. PROCEDURE NOTE The following procedure is provided by ZF. Nova Bus cannot be held responsible for its content. 1.1. Locate the 20 screws installed on flange shaft connection (Figure 1). There are 10 screws per wheel. Flange shaft Screws Figure 1 - Flange shaft screws location 1.2. Loosen bolted connection of the flange shaft and remove the screws. Note: Do no pull flange shaft out of axle. 1.3. Install new Torx screws N8904440 and tighten to required torque of 325 ft-lb (440 N∙m). 1.4. The vehicle can return in service. PAGE 3 OF 4 NQF772001 VERSION 3 BS5037E SERVICE BULLETIN ANNEX Torx screws potential issue at AV133 flange shaft connection Scope of rework Important: Observe safety related and work instructions as described in AV-133 repair manual no. 4472.751.101c Step 1: To avoid shaft turning during removal or installation of the screws, lock the wheel head as described in repair manual. This is only necessary for axles not installed in the vehicle. For axles already installed in the vehicle, the weight of the vehicle is sufficient. CONFIDENTIAL AND PROPRIETARY: This copyrighted document is the property of the ZF Group. This document and the information contained herein are disclosed in confidence and may not be copied, disclosed to others, or used for any purpose, without the prior written consent of the ZF Group. © ZF Friedrichshafen AG, 2020 2021-01-25 | TUQX | AV133 Suspect screws at flange shaft connection ZF confidential © ZF FriedrichshafenAG 10 Torx screws potential issue at AV133 flange shaft connection Scope of rework Step 2: Loosen bolted connection of the flange shaft and remove the screws. Note: Do not pull flange shaft out of axle Step 3: Install new Torx screws and tighten to required torque of 440 Nm CONFIDENTIAL AND PROPRIETARY: This copyrighted document is the property of the ZF Group. This document and the information contained herein are disclosed in confidence and may not be copied, disclosed to others, or used for any purpose, without the prior written consent of the ZF Group. © ZF Friedrichshafen AG, 2020 2021-01-25 | TUQX | AV133 Suspect screws at flange shaft connection ZF confidential © ZF FriedrichshafenAG 11 PAGE 4 OF 4 NQF772001 VERSION 3