No. 49-21-2
Service Bulletin Details
Public Details for: No. 49-21-2
Porsche recall information for recall campaign ama3 - reworking various threaded connections on the chassis.
Models from 2021
2021 PORSCHE 911 |
2021 PORSCHE BOXSTER |
2021 PORSCHE CAYMAN |
Models from 2020
2020 PORSCHE 911 |
2020 PORSCHE BOXSTER |
2020 PORSCHE CAYMAN |
Service Technical Information 49/21 ENU AMA3 4 AMA3 - Reworking Various Threaded Connections on the Chassis (Recall Campaign) Revision: This bulletin replaces bulletin Group 4 49/21 AMA3, dated March 31, 2021. Model Year: As of 2020 up to 2021 Model Line: 911 (992) 718 (982) Concerns: Hexagon clamping nut M12 x 1.5 on various threaded connections on the chassis Information: There is a possibility that clamping nuts, on which the thread was not manufactured according to specifications, were installed on various threaded connections on the chassis on the affected vehicles. As a result, the required tightening torque was reached before the threaded connection was actually tightened fully when installing the clamping nuts. There is therefore no guarantee that the affected threaded connections will remain sufficiently tight over the service life of the vehicle. Action required: Rework threaded connections on the front and rear axle. On vehicles that have already been delivered to customers, the screwed components must also be checked for damage. Information Please note that different screw positions on the front and rear axle must be reworked on the affected vehicles. The following specific campaign scopes have therefore been defined for reworking the threaded connections. Every vehicle is clearly assigned just one campaign scope. The relevant M12 x 1.5 fastening nuts must be replaced on all affected vehicles, depending on the assigned scope. In addition, the relevant fastening screws must also be replaced. On vehicles on which a component is screwed at the relevant screw point (e.g. actuator or connecting link), depending on the assigned scope, the thread on the relevant component must be checked and the component may also have to be replaced, depending on the result of the check. On vehicles that have already been delivered to customers, the components that are screwed together must also be checked for damage caused by relative movements while driving as installings, contact surfaces or bores on the individual components may have been damaged. The relevant components may also have to be replaced, depending on the result of the check. AfterSales May 4, 2021 Page 1 of 41 4 Service AMA3 ENU Technical Information 49/21 Example of a damaged thread on the actuator: Damaged thread on actuator Damaged thread on actuator Example of damage caused by driving: Damage to component caused by driving For an overview of each of the assigned scopes, see list below. The scope that is clearly assigned to an affected vehicle is shown in the PCSS vehicle information for this campaign. Scope 1: Reworking threaded joints on the rear axle • • Reworking bolts securing connecting link (suspension/stabilizer) to left and right wheel bearing housing on the rear axle Reworking bolts securing spring strut clamps to left and right wheel bearing housing on the rear axle Technical Information 'Scope 1: Reworking threaded joints on the rear axle' Damage to component caused by driving Scope 2: Reworking threaded joints on front and rear axle • • • Reworking bolts securing lower trailing arm to front-axle cross member at the left and right on the front axle Reworking bolts securing connecting link (suspension/stabilizer) to left and right wheel bearing housing on the rear axle Reworking bolts securing spring strut clamps to left and right wheel bearing housing on the rear axle Technical Information 'Scope 2: Reworking threaded joints on front and rear axle' May 4, 2021 Page 2 of 41 AfterSales Service Technical Information 49/21 ENU AMA3 4 Scope 3: Reworking threaded joints on the rear axle • • • Reworking bolts securing lower front longitudinal arm to left and right wheel bearing housing on the rear axle Reworking bolts securing lower front longitudinal arm to left and right control arm bracket on the rear axle Reworking bolts securing lower trailing arm to left and right wheel bearing housing on the rear axle Technical Information 'Scope 3: Reworking threaded joints on the rear axle' Scope 4: Reworking threaded joints on the rear axle • • Reworking bolts securing (front) upper longitudinal arm to left and right rear axle carrier Reworking bolts securing (rear) upper trailing arm to left and right rear axle carrier Technical Information 'Scope 4: Reworking threaded joints on the rear axle' Scope 5: Reworking threaded joints on the front axle • Reworking bolts securing spring strut clamps to left and right wheel bearing housing on the front axle Also on vehicles with Porsche Dynamic Chassis Control (PDCC) (M-no. 1P7): • Reworking bolts securing connecting link (PDCC actuator) to left and right wheel bearing housing on the front axle Technical Information 'Scope 5: Reworking threaded joints on the front axle' Scope 6: Reworking threaded joints on the front axle • Reworking bolts securing lower trailing arm to left and right front-axle cross member Technical Information 'Scope 6: Reworking threaded joints on the front axle' Scope 7: Reworking threaded joints on the front and rear axle • • • Reworking bolts securing connecting link (suspension/stabilizer) to left wheel bearing housing on the front axle Reworking bolts securing lower front longitudinal arm to left wheel bearing housing on the rear axle Reworking bolts securing lower front longitudinal arm to left control arm bracket on the rear axle Technical Information 'Scope 7: Reworking threaded joints on front and rear axle at the left' AfterSales May 4, 2021 Page 3 of 41 4 Service AMA3 ENU Technical Information 49/21 Scope 8: Reworking threaded joints on the front and rear axle • • Reworking bolts securing connecting link (PDCC actuator) to right wheel bearing housing on the front axle Reworking bolts securing lower trailing arm to left and right wheel bearing housing on the rear axle Technical Information 'Scope 8: Reworking threaded joints on front and rear axle' Scope 9: Reworking threaded joints on the front and rear axle • • • Reworking bolts securing connecting link (PDCC actuator) to right wheel bearing housing on the front axle Reworking bolts securing lower front longitudinal arm to left wheel bearing housing on the rear axle Reworking bolts securing lower front longitudinal arm to left control arm bracket on the rear axle Technical Information 'Scope 9: Reworking threaded joints on front and rear axle' Affected vehicles: Only vehicles assigned to the campaign (see also PCSS Vehicle Information). This campaign affects 395 vehicles. Parts required Parts Info: Clamping nuts required for all affected vehicles: Part No. Designation Qty. PAF909664 Lock nut, M12 x 1.5 Scope-specific Information Due to the different screw positions to be reworked on the front and rear axle of each vehicle, the required fastening nuts and screws are listed in the relevant scope. All additional parts that are required must be determined independently in accordance with the Porsche Electronic Parts Catalogue (PET). Required tools Tools: Generally required tools: • • • May 4, 2021 Page 4 of 41 Torque wrench, 2-10 Nm (1.5-7.4 ftlb.), e.g. VAG 1783 Torque wrench, 2-10 Nm (1.5-7.4 ftlb.) Torque wrench, 6–50 Nm (4.5–37 ftlb.), e.g. VAG 1331A Torque wrench, 6-50 Nm (4.5-37 ftlb.) Torque wrench, 40-200 Nm (30-148 ftlb.), e.g. TVAG 1332 orque wrench, 40-200 Nm (30-148 ftlb.) AfterSales Service Technical Information • • • 49/21 ENU AMA3 4 Electronic torque angle torque wrench, 2-100 Nm (1.5-74 ftlb.), e.g. 9768 - Electronic torque wrench, 2-100 Nm (1.5-74 ftlb.) Electronic torque angle torque wrench, 20-400 Nm (15-296 ftlb.), e.g. VAS 6942 Torque angle torque wrench, 20-400 Nm (15-296 ftlb.) Engine and gearbox jack, e.g. VAS 6931 - Engine and gearbox jack Information Due to the different screw positions to be reworked on the front and rear axle of each vehicle, the additional tools required are listed in the relevant scope. Scope 1: Reworking threaded joints on the rear axle Parts Info: Parts required for this scope: Part No. Designation – Use Qty. PAF909664 Lock nut, M12 x 1.5 – Spring strut clamp to wheel bearing housing – Connecting link to wheel bearing housing 4 ea. 9A700867700 Hexagon-head bolt, M12 x 1.5 x 80 – Spring strut clamp to wheel bearing housing 2 ea. Additional parts required for 718 Cayman GT4/718 Spyder vehicles: 99907287701 Hexagon-head bolt, M12 x 1.5 x 95 – Trailing arm to rear wheel bearing housing 2 ea. PAF909664 Hexagon collar nut, M12 x 1.5 – Toe control arm to rear wheel bearing housing 2 ea. Additional parts required in certain cases: 99734306904 Connecting link – rear left 1 ea. Connecting link – rear right 1 ea. and/or 99734307004 AfterSales May 4, 2021 Page 5 of 41 4 Service AMA3 Materials: Tools: ENU Technical Information 49/21 Materials required for this scope (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330508 Mounting paste – Wheel centring surface to wheel hub 100 g/ 3,53 oz tube (approx. 2 g/ 0.07 oz required per vehicle) Additional tool required for 718 Cayman GT4/718 Spyder: • Work Procedure: 1 9560 - Press-out tool Move the vehicle onto a lifting platform and raise it. Workshop Manual '4X00IN Lifting the vehicle' 2 Remove rear wheel at the left and right. Workshop Manual '440519 Removing and installing wheel' 3 Replace the following threaded connections on the rear axle at the left and right: • • Clamped connection between spring strut and wheel bearing housing Bolts securing connecting link to wheel bearing housing Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. May 4, 2021 Page 6 of 41 AfterSales Service Technical Information 3.1 3.2 3.3 49/21 ENU AMA3 4 Only for 718 Cayman GT4/718 Spyder: Detach wheel bearing housing. 3.1.1 Screw off fastening nut Toe control arm and trailing arm -1-. 3.1.2 Detach toe control arm Toe control arm and trailing arm -2from the wheel bearing housing using press-out tool 9560 press-out tool Toe control arm and trailing arm -3-. 3.1.3 Unscrew screw Toe control arm and trailing arm -4- and loosen trailing arm Toe control arm and trailing arm -5-. Support the wheel bearing housing using a suitable engine and gearbox jack. On vehicles with PCCB brake discs, make sure not to damage the brake disc. Toe control arm and trailing arm Loosen and unscrew fastening nut Spring strut to wheel bearing housing -6- for the spring strut clamp, then remove the clamping screw Spring strut to wheel bearing housing -2- from the wheel bearing housing. Only for 718 Cayman GT4/718 Spyder: To do this, turn the wheel bearing housing on the spring strut until the screw Spring strut to wheel bearing housing -2- can be removed. 3.4 Insert a new clamping screw Spring strut to wheel bearing housing -2-. Only for 718 Cayman GT4/718 Spyder: Position wheel bearing housing in installation position on the spring strut. Then install a new fastening nut Spring strut to wheel bearing housing -6- and tighten. Initial tightening 50 Nm (37 ftlb.) Final tightening +180° 3.5 Spring strut to wheel bearing housing Only for 718 Cayman GT4/718 Spyder: Secure trailing arm and toe control arm to wheel bearing housing. 3.5.1 Lower engine and gearbox jack. AfterSales May 4, 2021 Page 7 of 41 4 Service AMA3 ENU Technical Information 49/21 3.5.2 Position toe control gear on wheel bearing housing, screw on new fastening nut Toe control arm and trailing arm -1- and tighten. Tightening torque 85 Nm (63 ftlb.) 3.5.3 Position trailing arm on wheel bearing housing, install new fastening screw Toe control arm and trailing arm -2- and tighten. Tightening torque 120 Nm (89 ftlb.) 3.5.4 Support wheel bearing housing using engine and gearbox jack. 3.6 Loosen and unscrew fastening nut Spring strut to wheel bearing housing -5- for the connecting link Spring strut to wheel bearing housing -3-. Counter at the flat surface of connecting link Spring strut to wheel bearing housing -Arrow- while doing this. 3.7 Pull connecting link out of the wheel bearing housing and check the thread of the connecting link. To do this, screw a nut (M12 x 1.5, e.g. square nut, Part No. WHT002305) fully onto the thread. If the nut can be screwed on and off easily, the connecting link does not have to be replaced. If the thread of the connecting link is damaged, a new connecting link must be installed. For instructions, see: Workshop Manual '429119 Removing and installing connecting link for anti-roll bar' 3.8 Secure connecting link with a new fastening nut Spring strut to wheel bearing housing -5on the wheel bearing housing. Initial tightening 50 Nm (37 ftlb.) Final tightening +180° 3.9 Lower the engine and gearbox jack and remove it. 3.10 Repeat the procedure on the other side of the vehicle. 4 Install rear wheel at the left and right. Workshop Manual '440519 Removing and installing wheel' 5 Lower the vehicle and remove it from the lifting platform. 6 Enter the campaign in the Warranty and Maintenance booklet. End of action required For warranty processing, see General information on warranty processing and Scope 1 under Technical Information '440519 Warranty processing'. May 4, 2021 Page 8 of 41 AfterSales Service Technical Information 49/21 ENU AMA3 4 Scope 2: Reworking threaded joints on front and rear axle Parts Info: Parts required for this scope: Part No. Designation – Use Qty. PAF909664 Lock nut, M12 x 1.5 – Lower trailing arm to front-axle carrier – Spring strut clamp to wheel bearing housing – Connecting link to wheel bearing housing 6 ea. 9A700867700 Hexagon-head bolt, M12 x 1.5 x 80 – Spring strut clamp to wheel bearing housing 2 ea. Additional parts required for 718 Cayman GT4/718 Spyder vehicles: 99907287601 Hexagon-head bolt, M12 x 1.5 x 95 – Lower trailing arm to front-axle carrier 2 ea. 99907287701 Hexagon-head bolt, M12 x 1.5 x 95 – Trailing arm to rear wheel bearing housing 2 ea. PAF909664 Hexagon collar nut, M12 x 1.5 – Rear-axle camber and toe eccentric adjuster – Toe control arm to rear wheel bearing housing 6 ea. Additional parts required for 718 Cayman/718 Boxster vehicles (excluding 718 Cayman GT4/718 Spyder): 9A700820900 Hexagon-head bolt, M12 x 1.5 x 95 – Lower trailing arm to front-axle carrier 2 ea. 99908444501 Lock nut, M12 x 1.5 – Rear-axle camber and toe eccentric adjuster 4 ea. Additional parts required in certain cases: 99734306904 Connecting link – rear left 1 ea. Connecting link – rear right 1 ea. and/or 99734307004 AfterSales May 4, 2021 Page 9 of 41 4 Service AMA3 Materials: Tools: ENU Technical Information 49/21 Materials required for this scope (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330508 Mounting paste – Wheel centring surface to wheel hub 100 g/ 3,53 oz tube (approx. 4 g/ 0.14 oz required per vehicle) Additional tools required for this scope: • • • • • • • • • • Work Procedure: 1 9560 - Press-out tool 9229/1 - Puller hook 9626 - Insert for torque wrench 9647 - Hook wrench 9730 - Socket-wrench insert 9847 - Socket-wrench insert VAS 6826 - Steering wheel balance VAS 6918 - Quick-clamping unit 9900 - PIWIS Tester 3 Battery charger with a current rating of at least 90 A and, if required, also with a current and voltage-controlled charge map for lithium starter batteries, e.g. VAS 5908 battery charger, 90A Move the vehicle onto a lifting platform and raise it. Workshop Manual '4X00IN Lifting the vehicle' 2 Remove all wheels. Workshop Manual '440519 Removing and installing wheel' 3 Replace the following threaded connections on the front axle at the left and right: • Bolts securing lower trailing arm to front-axle cross member Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. 3.1 May 4, 2021 Page 10 of 41 Remove front underbody panelling. Workshop Manual '519219 Removing and installing cover for front underbody' AfterSales Service Technical Information 3.2 49/21 ENU AMA3 4 If installed, loosen the ball joint of the level sensor linkage Ball joint on level sensor -1from the lower trailing arm. Ball joint on level sensor 4 3.3 Loosen and unscrew fastening screw securing lower trailing arm to front-axle cross member Lower trailing arm to front-axle cross member. Counter at the fastening nut while doing this. 3.4 Install new fastening screw on the front-axle cross member and secure with a new fastening nut. Initial tightening 70 Nm (52 ftlb.) Final tightening +180° 3.5 If used, secure the ball joint of the level sensor linkage on the lower trailing arm. 3.6 Repeat the procedure on the other side of the vehicle. 3.7 Install front underbody panelling. Workshop Manual '519219 Removing and installing cover for front underbody' Lower trailing arm to front-axle cross member Replace the following threaded connections on the rear axle at the left and right: • • Clamped connection between spring strut and wheel bearing housing Bolts securing connecting link to wheel bearing housing Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. AfterSales May 4, 2021 Page 11 of 41 4 Service AMA3 ENU Technical Information 49/21 4.1 4.2 4.3 Only for 718 Cayman GT4/718 Spyder: Detach wheel bearing housing. 4.1.1 Screw off fastening nut Toe control arm and trailing arm -1-. 4.1.2 Detach toe control arm Toe control arm and trailing arm -2from the wheel bearing housing using press-out tool 9560 press-out tool Toe control arm and trailing arm -3-. 4.1.3 Unscrew screw Toe control arm and trailing arm -4- and loosen trailing arm Toe control arm and trailing arm -5-. Support the wheel bearing housing using a suitable engine and gearbox jack. On vehicles with PCCB brake discs, make sure not to damage the brake disc. Toe control arm and trailing arm Loosen and unscrew fastening nut Spring strut to wheel bearing housing -6- for the spring strut clamp, then remove the clamping screw Spring strut to wheel bearing housing -2- from the wheel bearing housing. Only for 718 Cayman GT4/718 Spyder: To do this, turn the wheel bearing housing on the spring strut until the screw can be removed. 4.4 Insert a new clamping screw Spring strut to wheel bearing housing -2-. Only for 718 Cayman GT4/718 Spyder: Position wheel bearing housing in installation position on the spring strut. Then install a new fastening nut Spring strut to wheel bearing housing -6- and tighten. Initial tightening 50 Nm (37 ftlb.) Final tightening +180° 4.5 Only for 718 Cayman GT4/718 Spyder: Secure trailing arm and toe control arm to wheel bearing housing. 4.5.1 May 4, 2021 Page 12 of 41 Spring strut to wheel bearing housing Lower engine and gearbox jack. AfterSales Service Technical Information 5 6 7 49/21 ENU AMA3 4 4.5.2 Position toe control gear on wheel bearing housing, screw on new fastening nut -1- and tighten. Tightening torque 85 Nm (63 ftlb.) 4.5.3 Position trailing arm on wheel bearing housing, install new fastening screw -2and tighten. Tightening torque 120 Nm (89 ftlb.) 4.5.4 Support wheel bearing housing using engine and gearbox jack. 4.6 Loosen and unscrew fastening nut Spring strut to wheel bearing housing -5- for the connecting link Spring strut to wheel bearing housing -3-. Counter at the flat surface of connecting link Spring strut to wheel bearing housing -Arrow- while doing this. 4.7 Pull connecting link out of the wheel bearing housing and check the thread of the connecting link. To do this, screw a nut (M12 x 1.5, e.g. square nut, Part No. WHT002305) fully onto the thread. If the nut can be screwed on and off easily, the connecting link does not have to be replaced. If the thread of the connecting link is damaged, a new connecting link must be installed. For instructions, see: Workshop Manual '429119 Removing and installing connecting link for anti-roll bar' 4.8 Secure connecting link with a new fastening nut Spring strut to wheel bearing housing -5on the wheel bearing housing. Initial tightening 50 Nm (37 ftlb.) Final tightening +180° 4.9 Lower the engine and gearbox jack and remove it. 4.10 Repeat the procedure on the other side of the vehicle. Install all wheels. Workshop Manual '440519 Removing and installing wheel' Perform suspension alignment. Workshop Manual '449503 Suspension alignment, complete'. Workshop Manual '4495TW Adjustment values for suspension alignment'. Enter the campaign in the Warranty and Maintenance booklet. End of action required For warranty processing, see General information on warranty processing and Scope 2 under Technical Information '4495TW Warranty processing'. AfterSales May 4, 2021 Page 13 of 41 4 Service AMA3 ENU Technical Information 49/21 Scope 3: Reworking threaded joints on the rear axle Parts Info: Materials: Tools: Parts required for this scope: Designation – Use Qty. PAF909664 Lock nut, M12 x 1.5 – Lower front longitudinal arm to control arm bracket – Lower front longitudinal arm to wheel bearing housing – Lower trailing arm to wheel bearing housing 6 ea. PAF008675 Hexagon-head bolt, M12 x 1.5 x 90 – Lower front longitudinal arm to control arm bracket – Lower front longitudinal arm to wheel bearing housing 4 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 – Lower trailing arm to wheel bearing housing 2 ea. WHT008676 Hexagon-head bolt, M12 x 1.5 x 45 – Struts 4 ea. Materials required for this scope (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330508 Mounting paste – Wheel centring surface to wheel hub 100 g/ 3,53 oz tube (approx. 10 g/ 0.35 oz required per vehicle) Additional tools required for this scope: • • • • • • • May 4, 2021 Page 14 of 41 Part No. VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.) 9229/1 - Puller hook 9730 - Socket-wrench insert VAS 6826 - Steering wheel balance VAS 6918 - Quick-clamping unit 9900 - PIWIS Tester 3 Battery charger with a current rating of at least 90 A and, if required, also with a current and voltage-controlled charge map for lithium starter batteries, e.g. VAS 5908 battery charger, 90A AfterSales Service Technical Information 49/21 ENU AMA3 4 Additional tools required for vehicles with central wheel bolt: • 9794 - Assembly aid • • • 9796 - Socket wrench VAS 6266A - Wheel installing trolley VAS 6830 - Wheel-alignment adapter for wheels with central lock Work Procedure: 1 Move the vehicle onto a lifting platform and raise it. Workshop Manual '4X00IN Lifting the vehicle' 2 Remove rear wheel at the left and right. Workshop Manual '440519 Removing and installing wheel' 3 Replace the following threaded connections on the rear axle at the left and right: • • • Bolts securing lower front longitudinal arm to control arm bracket Threaded joint securing lower front longitudinal arm to wheel bearing housing Bolts securing lower trailing arm to wheel bearing housing Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. 3.1 Remove lower front longitudinal arm with control arm bracket. To do this, the relevant bolts securing the lower trailing arm to the wheel bearing housing must be loosened. For instructions, see: Workshop Manual '423619 Removing and installing control arm' 3.2 Loosen threaded joint securing the lower front longitudinal arm to the control arm bracket and tighten again with a new fastening screw and nut. For instructions, see: Workshop Manual '423655 Replacing control arm' 3.3 Install lower front longitudinal arm with control arm bracket. To do this, use new fastening screws and nuts for securing the longitudinal arm and trailing arm to the wheel bearing housing. For instructions, see: Workshop Manual '423619 Removing and installing control arm' 3.4 Repeat the procedure on the other side of the vehicle. 4 Install rear wheel at the left and right. Workshop Manual '440519 Removing and installing wheel' 5 Lower the vehicle and remove it from the lifting platform. 6 Enter the campaign in the Warranty and Maintenance booklet. End of action required For warranty processing, see General information on warranty processing and Scope 3 under Technical Information '440519 Warranty processing'. AfterSales May 4, 2021 Page 15 of 41 4 Service AMA3 ENU Technical Information 49/21 Scope 4: Reworking threaded joints on the rear axle Parts Info: Parts required for this scope: Part No. Designation – Use Qty. PAF909664 Lock nut, M12 x 1.5 – (Front) upper longitudinal arm to rear axle carrier – (Rear) upper trailing arm to rear axle carrier – Lower trailing arm to wheel bearing housing 6 ea. 9A700867700 Hexagon-head bolt, M12 x 1.5 x 80 – (Front) upper longitudinal arm to rear axle carrier – (Rear) upper trailing arm to rear axle carrier 4 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 – Lower trailing arm to wheel bearing housing 2 ea. PAF008735 Hexagon-head bolt, M12 x 1.5 x 95 – Rear-axle cross member to outer body 2 ea. PAF008673 Hexagon-head bolt, M12 x 1.5 x 110 – Rear-axle cross member to inner body 2 ea. WHT008727 Cheese head bolt – Drive shaft to transmission flange 12 ea. 9A740735700 Plate – Drive shaft to transmission flange 6 ea. WHT008676 Hexagon-head bolt, M12 x 1.5 x 45 – Struts 4 ea. PAF008955 O-ring – Turbocharger intake pipe 2 ea. 992129260 Hose clamp – Turbocharger intake pipe 2 ea. Additionalvehicle-specific parts required: PAF007957 May 4, 2021 Page 16 of 41 Hexagon nut, M10 – Connecting link to anti-roll bar – Without PDCC (M-no. 1P0) AfterSales 2 ea. Service Technical Information 49/21 ENU AMA3 4 or 9A700781900 Materials: Tools: Hexagon nut, M12 – Connecting link to anti-roll bar – PDCC (M-no. 1P7) 2 ea. Materials required for this scope (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330508 Mounting paste – Wheel centring surface to wheel hub 100 g/ 3,53 oz tube (approx. 10 g/ 0.35 oz required per vehicle) Additional tools required for this scope: • • • • • VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.) 9229/1 - Puller hook 9730 - Socket-wrench insert VAS 6826 - Steering wheel balance VAS 6918 - Quick-clamping unit Additional tools required for vehicles with central wheel bolt: • • • • Work Procedure: 1 9794 - Assembly aid 9796 - Socket wrench VAS 6266A - Wheel installng trolley VAS 6830 - Wheel-alignment adapter for wheels with central lock Move the vehicle onto a lifting platform and raise it. Workshop Manual '4X00IN Lifting the vehicle' 2 Remove rear wheel at the left and right. Workshop Manual '440519 Removing and installing wheel' 3 Remove intake manifold at the left and right. Workshop Manual '212419 Removing and installing intake manifold' WARNING Chassis setup changed after loosening the eccentric adjusting screws • Uncontrollable or unexpected vehicle handling • Increased tyre wear AfterSales May 4, 2021 Page 17 of 41 4 Service AMA3 ENU Technical Information 49/21 Do not loosen eccentric adjusting screws for trailing arm when removing the rear-axle cross member. If the eccentric adjusting screws were loosened, perform a complete suspension alignment and adjust the chassis to the specified values. Marking the adjusting screws and setting them afterwards to the previously applied marking is not permitted. 4 Remove rear-axle cross member Removing rear-axle cross member with lower trailing arm -1together with the lower trailing arms Removing rear-axle cross member with lower trailing arm -2-. Do not loosen the eccentric adjusting screws for the camber at the threaded joint of the trailing arm on the cross member, but only loosen the threaded joint Removing rear-axle cross member with lower trailing arm -3- on the lower trailing arm at the wheel carriers. However, if the threaded joint of the trailing arm on the rear-axle cross member is loosened, complete suspension alignment must always be performed. Removing rear-axle cross member with lower trailing arm For instructions, see: Workshop Manual '420619 Removing and installing rear axle carrier' Workshop Manual '421119 Removing and installing trailing arm' Information May 4, 2021 Page 18 of 41 • The inner fastening screws for the rear-axle cross member cannot be removed initially when the trailing arms are installed. These can only be removed when the rear-axle cross member is removed and the trailing arms are pressed down. Get another mechanic to help you with this if necessary. • The anti-roll bar is removed together with the rear-axle cross member. Only the connecting links on the anti-roll bar must be loosened. AfterSales Service Technical Information 5 49/21 ENU AMA3 4 Replace the following threaded connections on the rear axle at the left and right: • • Bolts securing (front) upper longitudinal arm to rear axle carrier Bolts securing (rear) upper trailing arm to rear axle carrier Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. 5.1 Loosen (front) upper longitudinal arm on the rear axle carrier. For instructions, see: Workshop Manual '42351951 Removing and installing upper control arm (front)' 5.2 Loosen (rear) upper trailing arm on the rear axle carrier and then secure with a new fastening screw and nut. For instructions, see: Workshop Manual '42351953 Removing and installing upper control arm (rear)' 5.3 Secure (front) upper longitudinal arm with a new fastening screw and nut. For instructions, see: Workshop Manual '42351951 Removing and installing upper control arm (front)' 6 Install rear axle carrier together with the lower trailing arms. For instructions, see: Workshop Manual '420619 Removing and installing rear axle carrier' Workshop Manual '421119 Removing and installing trailing arm' 7 Install intake pipe at the left and right Workshop Manual '212419 Removing and installing intake pipe'. 8 Install rear wheel at the left and right Workshop Manual '440519 Removing and installing wheel'. 9 Lower the vehicle and remove it from the lifting platform. 10 Enter the campaign in the Warranty and Maintenance booklet. End of action required For warranty processing, see General information on warranty processing and Scope 4 under Technical Information '440519 Warranty processing'. AfterSales May 4, 2021 Page 19 of 41 4 Service AMA3 ENU Technical Information 49/21 Scope 5: Reworking threaded joints on the front axle Parts Info: Parts required for this scope: Part No. Designation – Use Qty. PAF909664 Lock nut, M12 x 1.5 – Connecting link to wheel bearing housing (without PDCC) – Spring strut clamp to wheel bearing housing (PDCC, M-no. 1P7) – Actuator to adapter (PDCC, M-no. 1P7) 4 ea. Additional parts required for vehicles with PDCC (M-no. 1P7): PAF008742 Hexagon-head bolt, M12 x 1.5 x 70 – Spring strut clamp to wheel bearing housing (PDCC, M-no. 1P7) 2 ea. Additional parts required for vehicles without PDCC in certain cases: 9P1411317 Connecting link – front left 1 ea. PAF007957 Hexagon nut, M10 – Front left connecting link to anti-roll bar 1 ea. 9P1411318 Connecting link – front right 1 ea. PAF007957 Hexagon nut, M10 – Front right connecting link to anti-roll bar 1 ea. and/or Additional parts required for vehicles with PDCC in certain cases (M-no. 1P7): 9P1616215A Damper for connecting link – front left 1 ea. 9A700781900 Hexagon nut, M12 – Front left connecting link to anti-roll bar 1 ea. 9P1411675 Seal – Front left pressure lines to connecting link 2 ea. and/or May 4, 2021 Page 20 of 41 AfterSales Service Technical Information Materials: 49/21 AMA3 ENU 9P1616215A Damper for connecting link – front right 1 ea. 9A700781900 Hexagon nut, M12 – Front right connecting link to anti-roll bar 1 ea. 9P1411675 Seal – Front right pressure lines to connecting link 2 ea. 4 Materials required for this scope (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330508 Mounting paste – Wheel centring surface to wheel hub 100 g/ 3,53 oz tube (approx. 10 g/ 0.35 oz required per vehicle) Additional materials required for vehicles with PDCC in certain cases (M-no. 1P7): 00004330574 Tools: Pentosin – Damper for connecting link 1 liter/ 33.8 fl oz container (approx. 200 milliliter/ 6.76 fl oz required per vehicle) Additional tools required for vehicles with central wheel bolt: • • • Work Procedure: 1 9794 - Assembly aid 9796 - Socket wrench VAS 6266A - Wheel installing trolley Move the vehicle onto a lifting platform and raise it. Workshop Manual '4X00IN Lifting the vehicle' 2 Remove left and right front wheel. Workshop Manual '440519 Removing and installing wheel' 3 Replace the following threaded connections on the front axle at the left and right: • Clamped connection between spring strut and wheel bearing housing AfterSales May 4, 2021 Page 21 of 41 4 Service AMA3 ENU Technical Information 49/21 Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. 4 3.1 Support the wheel bearing housing using a suitable engine and gearbox jack. On vehicles with PCCB brake discs, make sure not to damage the brake disc. 3.2 Loosen and unscrew fastening nut Spring strut to wheel bearing housing -3- on spring strut clamp. For vehicles with a conventional anti-roll bar, counter at the flat surface Spring strut to wheel bearing housing -4- of the connecting link Spring strut to wheel bearing housing -1- while doing this. Please note: The fastening nut Spring strut to wheel bearing housing -2- is not affected and must not be loosened. 3.3 Only for vehicles with conventional Spring strut to wheel bearing housing anti-roll bar: Pull connecting link out of the wheel bearing housing and check the thread of the connecting link. To do this, screw a nut (M12 x 1.5, e.g. square nut, Part No. WHT002305) fully onto the thread. If the nut can be screwed on and off easily, the connecting link does not have to be replaced. If the thread of the connecting link is damaged, a new connecting link must be installed. For instructions, see: Workshop Manual '407819 Removing and installing connecting link for anti-roll bar' 3.4 Only for vehicles with Porsche Dynamic Chassis Control PDCC (M-no. 1P7): Remove clamping screw from the wheel bearing housing and insert a new clamping screw. 3.5 Screw on and tighten new fastening nut Spring strut to wheel bearing housing -3-. For vehicles with a conventional anti-roll bar, counter at the flat surface Spring strut to wheel bearing housing -4- of the connecting link Spring strut to wheel bearing housing -1while doing this. Initial tightening 40 Nm (30 ftlb.) Final tightening +180° 3.6 Lower the engine and gearbox jack and remove it. 3.7 Repeat the procedure on the other side of the vehicle. Also on vehicles with Porsche Dynamic Chassis Control PDCC (M-no. 1P7): Replace the following threaded connections on the front axle at the left and right: • May 4, 2021 Page 22 of 41 Bolts securing connecting link (PDCC actuator) to wheel bearing housing AfterSales Service Technical Information 49/21 ENU AMA3 4 Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. 4.1 Loosen and unscrew fastening nut Mounting for connecting link for anti-roll bar (PDCC) -3- for the connecting link (PDCC actuator) Mounting for connecting link for anti-roll bar (PDCC) -1- on the PDCC adapter. Please note: The fastening nut Mounting for connecting link for anti-roll bar (PDCC) -2is not affected and must not be loosened. 4.2 Pull connecting link (PDCC actuator) out of the PDCC adapter and check the thread of the connecting link. To do this, screw a nut (M12 x 1.5, e.g. Mounting for connecting link for square nut, Part No. WHT002305) fully onto anti-roll bar (PDCC) the thread. If the nut can be screwed on and off easily, the connecting link does not have to be replaced. If the thread of the connecting link is damaged, a new connecting link must be installed. For instructions, see: Workshop Manual '407819 Removing and installing connecting link for anti-roll bar (PDCC)' 4.3 Secure connecting link (PDCC actuator) on the PDCC adapter with a new fastening nut Mounting for connecting link for anti-roll bar (PDCC) -3-. Initial tightening 50 Nm (37 ftlb.) Final tightening +50° 4.4 Repeat the procedure on the other side of the vehicle. 5 Install front wheel at the left and right: Workshop Manual '440519 Removing and installing wheel' 6 Lower the vehicle and remove it from the lifting platform. 7 Enter the campaign in the Warranty and Maintenance booklet. End of action required For warranty processing, see General information on warranty processing and Scope 5 under Technical Information '440519 Warranty processing'. AfterSales May 4, 2021 Page 23 of 41 4 Service AMA3 ENU Technical Information 49/21 Scope 6: Reworking threaded joints on the front axle Parts Info: Materials: Tools: Parts required for this scope: Part No. Designation – Use Qty. PAF909664 Lock nut, M12 x 1.5 – Lower trailing arm to front-axle cross member 2 ea. 9A700820900 Hexagon-head bolt, M12 x 1.5 x 95 – Lower trailing arm to front-axle cross member 2 ea. Materials required for this scope (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330508 Mounting paste – Wheel centring surface to wheel hub 100 g/ 3,53 oz tube (approx. 10 g/ 0.35 oz required per vehicle) Additional tools required for vehicles with central wheel bolt: • • • Work Procedure: 1 9794 - Assembly aid 9796 - Socket wrench VAS 6266A - Wheel installing trolley Move the vehicle onto a lifting platform and raise it: Workshop Manual '4X00IN Lifting the vehicle' 2 Remove left and right front wheel: Workshop Manual '440519 Removing and installing wheel' 3 Replace the following threaded connections on the front axle at the left and right: • Bolts securing lower trailing arm to front-axle cross member Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. May 4, 2021 Page 24 of 41 AfterSales Service Technical Information 49/21 3.1 Loosen lower trailing arm Mounting for lower trailing arm on front-axle cross member -1- on the front axle cross member and then secure with a new fastening screw and nut Mounting for lower trailing arm on front-axle cross member -2-. For instructions, see: Workshop Manual '401719 Removing and installing lower trailing arm' 3.2 Repeat the procedure on the other side of the vehicle. 4 Install front wheel at the left and right. Workshop Manual '440519 Removing and installing wheel' 5 Lower the vehicle and remove it from the lifting platform. 6 Enter the campaign in the Warranty and Maintenance booklet. ENU AMA3 4 Mounting for lower trailing arm on front-axle cross member End of action required For warranty processing, see General information on warranty processing and Scope 6 under Technical Information '440519 Warranty processing'. Scope 7: Reworking threaded joints on front and rear axle at the left Parts Info: Parts required for this scope: Part No. Designation – Use Qty. PAF909664 Lock nut, M12 x 1.5 – Lower front longitudinal arm to control arm bracket – Lower front longitudinal arm to wheel bearing housing – Lower trailing arm to wheel bearing housing – Connecting link to wheel bearing housing 4 ea. PAF008675 Hexagon-head bolt, M12 x 1.5 x 90 – Lower front longitudinal arm to control arm bracket – Lower front longitudinal arm to wheel bearing housing 2 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 – Lower trailing arm to wheel bearing housing 2 ea. AfterSales May 4, 2021 Page 25 of 41 4 Service AMA3 ENU Technical Information 49/21 WHT008676 Hexagon-head bolt, M12 x 1.5 x 45 – Left strut 2 ea. Additional parts required for vehicles with PDCC (M-no. 1P7): PAF008742 Hexagon-head bolt, M12 x 1.5 x 70 – Spring strut clamp to wheel bearing housing (PDCC, M-no. 1P7) 2 ea. Additional parts required for vehicles without PDCC in certain cases: Materials: Tools: 9P1411317 Connecting link – front left 1 ea. PAF007957 Hexagon nut, M10 – Front left connecting link to anti-roll bar 1 ea. Materials required for this scope (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330508 Mounting paste – Wheel centring surface to wheel hub 100 g/ 3,53 oz tube (approx. 10 g/ 0.35 oz required per vehicle) Additional tools required for this scope: • • • • • VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.) 9229/1 - Puller hook 9730 - Socket-wrench insert VAS 6826 - Steering wheel balance VAS 6918 - Quick-clamping unit Additional tools required for vehicles with central wheel bolt: • • • • May 4, 2021 Page 26 of 41 9794 - Assembly aid 9796 - Socket wrench VAS 6266A - Wheel installing trolley VAS 6830 - Wheel-alignment adapter for wheels with central lock AfterSales Service Technical Information Work Procedure: 1 49/21 ENU AMA3 4 Move the vehicle onto a lifting platform and raise it. Workshop Manual '4X00IN Lifting the vehicle' 2 Remove left front and rear wheel. Workshop Manual '440519 Removing and installing wheel' 3 Replace the following threaded connections on the left-hand side of the vehicle: • • • Bolts securing connecting link to wheel bearing housing on the front axle Bolts securing lower front longitudinal arm to control arm bracket on the rear axle Threaded joint securing lower front longitudinal arm to wheel bearing housing on the rear axle Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. 3.1 Replace bolts securing connecting link to wheel bearing housing at the left on the front axle. 3.1.1 3.1.2 Support the wheel bearing housing using a suitable engine and gearbox jack. On vehicles with PCCB brake discs, make sure not to damage the brake disc. Loosen and unscrew fastening nut Spring strut to wheel bearing housing -3- for the connecting link/spring strut clamp. Counter at the flat surface Spring strut to wheel bearing housing -4of the connecting link Spring strut to wheel bearing housing -1while doing this. Please note: The fastening nut Spring strut to wheel bearing housing -2- is not affected and must not be loosened. 3.1.3 Spring strut to wheel bearing housing Pull connecting link out of the wheel bearing housing and check the thread of the connecting link. To do this, screw a nut (M12 x 1.5, e.g. square nut, Part No. WHT002305) fully onto the thread. If the nut can be screwed on and off easily, the connecting link does not have to be replaced. If the thread of the connecting link is damaged, a new connecting link must be installed. For instructions, see: Workshop Manual '407819 Removing and installing connecting link for anti-roll bar' AfterSales May 4, 2021 Page 27 of 41 4 Service AMA3 ENU Technical Information 49/21 3.2 3.1.4 Screw on and tighten new fastening nut Spring strut to wheel bearing housing -3-. Counter at the flat surface Spring strut to wheel bearing housing -4- on the connecting link Spring strut to wheel bearing housing -1- while doing this. Initial tightening 40 Nm (30 ftlb.) Final tightening +180° 3.1.5 Lower the engine and gearbox jack and remove it. Replace bolts for the lower front longitudinal arm at the left on the rear axle. 3.2.1 Remove lower front longitudinal arm with control arm bracket. For instructions: Workshop Manual '423619 Removing and installing control arm' 3.2.2 Loosen threaded joint securing the lower front longitudinal arm to the control arm bracket and tighten again with a new fastening screw and nut. For instructions, see: Workshop Manual '423655 Replacing control arm' 3.2.3 Install lower front longitudinal arm with control arm bracket. To do this, use new fastening screws and nuts for securing the longitudinal arm and trailing arm to the wheel bearing housing. For instructions, see: Workshop Manual '423619 Removing and installing control arm' 4 Install left front and rear wheel: Workshop Manual '440519 Removing and installing wheel' 5 Lower the vehicle and remove it from the lifting platform. 6 Enter the campaign in the Warranty and Maintenance booklet. End of action required For warranty processing, see General information on warranty processing and Scope 7 under Technical Information '440519 Warranty processing'. Scope 8: Reworking threaded joints on front and rear axle Parts Info: May 4, 2021 Page 28 of 41 Parts required for this scope: Part No. Designation – Use Qty. PAF909664 Lock nut, M12 x 1.5 – Actuator to adapter (PDCC, M-no. 1P7) – Lower trailing arm to wheel bearing housing 3 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 – Lower trailing arm to wheel bearing housing 2 ea. AfterSales Service Technical Information WHT008676 49/21 AMA3 ENU Hexagon-head bolt, M12 x 1.5 x 45 – Struts 4 4 ea. Additional parts required for vehicles without PDCC in certain cases: 9P1411318 Connecting link – front right 1 ea. PAF007957 Hexagon nut, M10 – Front right connecting link to anti-roll bar 1 ea. Additional parts required for vehicles with PDCC in certain cases (M-no. 1P7): Materials: 9P1616215A Damper for connecting link – front right 1 ea. 9A700781900 Hexagon nut, M12 – Front right connecting link to anti-roll bar 1 ea. 9P1411675 Seal – Front right pressure lines to connecting link 2 ea. Materials required for this scope (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330508 Mounting paste – Wheel centring surface to wheel hub 100 g tube (approx. 10 g/ 0.35 oz required per vehicle) Additional materials required for vehicles with PDCC in certain cases (M-no. 1P7): 00004330574 Pentosin – Damper for connecting link AfterSales 1 liter/ 33.8 fl oz container (approx. 100 milliliter/ 3.38 fl oz required per vehicle) May 4, 2021 Page 29 of 41 4 Service AMA3 Tools: ENU Technical Information 49/21 Additional tools required for this scope: • VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.) Additional tools required for vehicles with central wheel bolt: • • • Work Procedure: 1 9794 - Assembly aid 9796 - Socket wrench VAS 6266A - Wheel installing trolley Move the vehicle onto a lifting platform and raise it. Workshop Manual '4X00IN Lifting the vehicle' 2 Remove front right wheel and both rear wheels. Workshop Manual '440519 Removing and installing wheel' 3 Replace the following threaded connection on the front axle at the right: • Bolts securing connecting link (PDCC actuator) to wheel bearing housing Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. May 4, 2021 Page 30 of 41 3.1 Loosen and unscrew fastening nut Mounting for connecting link for anti-roll bar (PDCC) -3- for the connecting link (PDCC actuator) Mounting for connecting link for anti-roll bar (PDCC) -1- on the PDCC adapter. Please note: The fastening nut Mounting for connecting link for anti-roll bar (PDCC) -2is not affected and must not be loosened. 3.2 Pull connecting link (PDCC actuator) out of the PDCC adapter and check the thread of the connecting link. To do this, screw a nut (M12 x 1.5, e.g. Mounting for connecting link for square nut, Part No. WHT002305) fully onto anti-roll bar (PDCC) the thread. If the nut can be screwed on and off easily, the connecting link does not have to be replaced. If the thread of the connecting link is damaged, a new connecting link must be installed. For instructions, see: Workshop Manual '407819 Removing and installing connecting link for anti-roll bar (PDCC)' 3.3 Secure connecting link (PDCC actuator) on the PDCC adapter with a new fastening nut Mounting for connecting link for anti-roll bar (PDCC) -3-. Initial tightening 50 Nm (37 ftlb.) Final tightening +50° AfterSales Service Technical Information 4 49/21 ENU AMA3 4 Replace the following threaded connections on the rear axle at the left and right: • Bolts securing lower trailing arm to wheel bearing housing Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. 4.1 Loosen and remove fastening screw and nut Mounting for trailing arm -2- on the lower trailing arm Mounting for trailing arm -1-. Important: The eccentric screw Mounting for trailing arm -3- must not be loosened. 4.2 Install a new fastening screw on the lower trailing arm and secure with a new fastening nut. Initial tightening 70 Nm (52 ftlb.) Final tightening +180° 4.3 Repeat the procedure on the other side of the vehicle. Mounting for trailing arm 5 Install front right wheel and both rear wheels. Workshop Manual '440519 Removing and installing wheel' 6 Lower the vehicle and remove it from the lifting platform. 7 Enter the campaign in the Warranty and Maintenance booklet. End of action required For warranty processing, see General information on warranty processing and Scope 8 under Technical Information '440519 Warranty processing'. AfterSales May 4, 2021 Page 31 of 41 4 Service AMA3 ENU Technical Information 49/21 Scope 9: Reworking threaded joints on front and rear axle Parts Info: Parts required for this scope: Part No. Designation – Use Qty. PAF909664 Lock nut, M12 x 1.5 – Lower front longitudinal arm to control arm bracket – Lower front longitudinal arm to wheel bearing housing – Lower trailing arm to wheel bearing housing – Actuator to adapter (PDCC, M-no. 1P7) 4 ea. PAF008675 Hexagon-head bolt, M12 x 1.5 x 90 – Lower front longitudinal arm to control arm bracket – Lower front longitudinal arm to wheel bearing housing 2 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 – Lower trailing arm to wheel bearing housing 1 ea. WHT008676 Hexagon-head bolt, M12 x 1.5 x 45 – Left strut 2 ea. Additional parts required for vehicles without PDCC in certain cases: 9P1411318 Connecting link – front right 1 ea. PAF007957 Hexagon nut, M10 – Front right connecting link to anti-roll bar 1 ea. Additional parts required for vehicles with PDCC in certain cases (M-no. 1P7): May 4, 2021 Page 32 of 41 9P1616215A Damper for connecting link – front right 1 ea. 9A700781900 Hexagon nut, M12 – Front right connecting link to anti-roll bar 1 ea. 9P1411675 Seal – Front right pressure lines to connecting link 2 ea. AfterSales Service Technical Information Materials: 49/21 AMA3 ENU 4 Materials required for this scope (usually already available at the Porsche dealer): Part No. Designation – Use Qty. 00004330508 Mounting paste – Wheel centring surface to wheel hub 100 g/ 3,53 oz tube (approx. 10 g/ 0.35 oz required per vehicle) Additional materials required for vehicles with PDCC in certain cases (M-no. 1P7): 00004330574 Tools: Pentosin – Damper for connecting link 1 liter/ 33.8 fl oz container (approx. 100 milliliter/ 3.38 fl oz required per vehicle) Additional tools required for this scope: • • • • • VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.) 9229/1 - Puller hook 9730 - Socket-wrench insert VAS 6826 - Steering wheel balance VAS 6918 - Quick-clamping unit Additional tools required for vehicles with central wheel bolt: • • • • Work Procedure: 1 9794 - Assembly aid 9796 - Socket wrench VAS 6266A - Wheel installing trolley VAS 6830 - Wheel-alignment adapter for wheels with central lock Move the vehicle onto a lifting platform and raise it. Workshop Manual '4X00IN Lifting the vehicle' 2 Remove front right wheel and rear left wheel. Workshop Manual '440519 Removing and installing wheel' 3 Replace the following threaded connection on the front axle at the right: • Bolts securing connecting link (PDCC actuator) to wheel bearing housing Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. AfterSales May 4, 2021 Page 33 of 41 4 Service AMA3 ENU 4 Technical Information 49/21 3.1 Loosen and unscrew fastening nut Mounting for connecting link for anti-roll bar (PDCC) -3- for the connecting link (PDCC actuator) Mounting for connecting link for anti-roll bar (PDCC) -1- on the PDCC adapter. Please note: The fastening nut Mounting for connecting link for anti-roll bar (PDCC) -2is not affected and must not be loosened. 3.2 Pull connecting link (PDCC actuator) out of the PDCC adapter and check the thread of the connecting link. To do this, screw a nut (M12 x 1.5, e.g. Mounting for connecting link for square nut, Part No. WHT002305) fully onto anti-roll bar (PDCC) the thread. If the nut can be screwed on and off easily, the connecting link does not have to be replaced. If the thread of the connecting link is damaged, a new connecting link must be installed. For instructions, see: Workshop Manual '407819 Removing and installing connecting link for anti-roll bar (PDCC)' 3.3 Secure connecting link (PDCC actuator) on the PDCC adapter with a new fastening nut Mounting for connecting link for anti-roll bar (PDCC) -3-. Initial tightening 50 Nm (37 ftlb.) Final tightening +50° Replace the following threaded connections on the rear axle at the left: • • Bolts securing lower front longitudinal arm to control arm bracket Threaded joint securing lower front longitudinal arm to wheel bearing housing Also only for vehicles that have already been delivered to customers: After removing the relevant bolts, perform a visual inspection for signs of damage caused by driving in the area around the relevant screw points. The relevant components may also have to be replaced, depending on the result of the check. May 4, 2021 Page 34 of 41 4.1 Remove lower front left longitudinal arm with control arm bracket. For instructions: Workshop Manual '423619 Removing and installing control arm' 4.2 Loosen threaded joint securing the lower front longitudinal arm to the control arm bracket and tighten again with a new fastening screw and nut. For instructions, see: Workshop Manual '423655 Replacing control arm' 4.3 Install lower front left longitudinal arm with control arm bracket. To do this, use new fastening screws and nuts for securing the longitudinal arm and trailing arm to the wheel bearing housing. For instructions, see: Workshop Manual '423619 Removing and installing control arm' AfterSales Service Technical Information 49/21 ENU AMA3 5 Install front right wheel and rear left wheel. Workshop Manual '440519 Removing and installing wheel' 6 Lower the vehicle and remove it from the lifting platform. 7 Enter the campaign in the Warranty and Maintenance booklet. 4 End of action required For warranty processing, see General information on warranty processing and Scope 9 under Technical Information '440519 Warranty processing'. Warranty processing Information: Information The specified working times were determined specifically for carrying out this campaign and include all required preliminary and subsequent work. The working times may differ from the working times published in the Labor Operation List in PCSS. General information on warranty processing The scopes listed below for this measure include all the parts and work required to replace the affected threaded joints. If the inspection for consequential damage reveals the need to replace individual components, all work and required additional parts are not included and must be recorded separately at a later date. For this campaign, please always invoice the assigned scope using a regular campaign claim in WWS. If individual components must also be replaced due to consequential damage, any labor costs incurred and additional costs for necessary parts over and above the relevant scope must then be billed using a reimbursement claim for the original campaign claim for this campaign. Scope 1: Reworking threaded joints on the rear axle Working time: Reworking threaded joints on the rear axle Includes: Removing and installing both rear wheels Visually inspecting screwed components for damage Labor time: 122 TU Parts required: PAF909664 Lock nut, M12 x 1.5 4 ea. 9A700867700 Hexagon-head bolt, M12 x 1.5 x 80 2 ea. AfterSales May 4, 2021 Page 35 of 41 4 Service AMA3 ENU Technical Information 49/21 Additional parts required for 718 Cayman GT4/718 Spyder vehicles: 99907287701 Hexagon-head bolt, M12 x 1.5 x 95 2 ea. PAF909664 Hexagon collar nut, M12 x 1.5 2 ea. Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz tube 0.02 ea. Damage Code AMA3 099 000 2 Scope 2: Reworking threaded joints on front and rear axle Working time: Reworking threaded joints on front and rear axle Includes: Removing and installing both front and rear wheels Removing and installing front cover Visually inspecting screwed components for damage Performing front + rear suspension alignment Adjusting vehicle at front + rear Labor time: 344 TU Parts required: PAF909664 Lock nut, M12 x 1.5 6 ea. 9A700867700 Hexagon-head bolt, M12 x 1.5 x 80 2 ea. Additional parts required for 718 Cayman GT4/718 Spyder vehicles: 99907287601 Hexagon-head bolt, M12 x 1.5 x 95 2 ea. 99907287701 Hexagon-head bolt, M12 x 1.5 x 95 2 ea. PAF909664 Hexagon collar nut, M12 x 1.5 6 ea. Additional parts required for 718 Cayman/718 Boxster vehicles (excluding 718 Cayman GT4/718 Spyder) May 4, 2021 Page 36 of 41 9A700820900 Hexagon-head bolt, M12 x 1.5 x 95 2 ea. 99908444501 Lock nut, M12 x 1.5 4 ea. AfterSales Service Technical Information 49/21 ENU AMA3 4 Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz tube 0.04 ea. Damage Code AMA3 099 000 2 Scope 3: Reworking threaded joints on the rear axle Working time: Reworking threaded joints on the rear axle Includes: Removing and installing both rear wheels Removing and installing struts Removing and installing control arm Visually inspecting screwed components for damage Performing front + rear suspension alignment Adjusting vehicle at front + rear Labor time: 422 TU Parts required: PAF909664 Lock nut, M12 x 1.5 6 ea. PAF008675 Hexagon-head bolt, M12 x 1.5 x 90 4 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 2 ea. WHT008676 Hexagon-head bolt, M12 x 1.5 x 45 4 ea. Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz tube 0.1 ea. Damage Code AMA3 099 000 2 Scope 4: Reworking threaded joints on the rear axle Working time: Reworking threaded joints on the rear axle Includes: Removing and installing both rear wheels Removing and installing intake manifold Removing and installing rear axle carrier Removing and installing upper control arm Visually inspecting screwed components for damage AfterSales Labor time: 326 TU May 4, 2021 Page 37 of 41 4 Service AMA3 ENU Technical Information 49/21 Parts required: PAF909664 Lock nut, M12 x 1.5 6 ea. 9A700867700 Hexagon-head bolt, M12 x 1.5 x 80 4 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 2 ea. PAF008735 Hexagon-head bolt, M12 x 1.5 x 95 2 ea. PAF008673 Hexagon-head bolt, M12 x 1.5 x 110 2 ea. WHT008727 Cheese head bolt 12 ea. 9A740735700 Plate 6 ea. WHT008676 Hexagon-head bolt, M12 x 1.5 x 45 4 ea. PAF008955 O-ring 2 ea. 992129260 Hose clamp 2 ea. PAF007957 Hexagon nut, M10 (M-no. E0A, 1P0) 2 ea. Hexagon nut, M12 (M-no. 1P7) 2 ea. or 9A700781900 Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz tube 0.1 ea. Damage Code AMA3 099 000 2 Scope 5: Reworking threaded joints on the front axle Working time: Reworking threaded joints on the front axle Includes: Removing and installing both front wheels Visually inspecting screwed components for damage Labor time: 83 TU Parts required: PAF909664 Lock nut, M12 x 1.5 2 ea. Also for vehicles with PDCC (M-no. 1P7): May 4, 2021 Page 38 of 41 PAF909664 Lock nut, M12 x 1.5 2 ea. PAF008742 Hexagon-head bolt, M12 x 1.5 x 70 2 ea. AfterSales Service Technical Information 49/21 AMA3 ENU 4 Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz tube 0.1 ea. Damage Code AMA3 099 000 2 Scope 6: Reworking threaded joints on the front axle Working time: Reworking threaded joints on the front axle Includes: Removing and installing both front wheels Visually inspecting screwed components for damage Labor time: 99 TU Parts required: PAF909664 Lock nut, M12 x 1.5 2 ea. 9A700820900 Hexagon-head bolt, M12 x 1.5 x 95 2 ea. Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz tube 0.1 ea. Damage Code AMA3 099 000 2 Scope 7: Reworking threaded joints on front and rear axle at the left Working time: Reworking threaded joints on front and rear axle at the left Includes: Removing and installing one front and one rear wheel Removing and installing control arm Visually inspecting screwed components for damage Labor time: 110 TU Parts required: PAF909664 Lock nut, M12 x 1.5 4 ea. PAF008675 Hexagon-head bolt, M12 x 1.5 x 90 2 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 2 ea. WHT008676 Hexagon-head bolt, M12 x 1.5 x 45 2 ea. AfterSales May 4, 2021 Page 39 of 41 4 Service AMA3 ENU Technical Information 49/21 Also for vehicles with PDCC (M-no. 1P7): PAF909664 Lock nut, M12 x 1.5 2 ea. Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz tube 0.1 ea. Damage Code AMA3 099 000 2 Scope 8: Reworking threaded joints on front and rear axle Working time: Reworking threaded joints on front and rear axle Includes: Removing and installing one front wheel and both rear wheels Visually inspecting screwed components for damage Labor time: 111 TU Parts required: PAF909664 Lock nut, M12 x 1.5 3 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 2 ea. WHT008676 Hexagon-head bolt, M12 x 1.5 x 45 4 ea. Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz tube 0.1 ea. Damage Code AMA3 099 000 2 Scope 9: Reworking threaded joints on front and rear axle at the left Working time: Reworking threaded joints on front and rear axle Includes: Removing and installing one front and one rear wheel Removing and installing control arm Visually inspecting screwed components for damage May 4, 2021 Page 40 of 41 AfterSales Labor time: 108 TU Service Technical Information 49/21 ENU AMA3 4 Parts required: PAF909664 Lock nut, M12 x 1.5 4 ea. PAF008675 Hexagon-head bolt, M12 x 1.5 x 90 2 ea. PAF008674 Hexagon-head bolt, M12 x 1.5 x 105 1 ea. WHT008676 Hexagon-head bolt, M12 x 1.5 x 45 2 ea. Required materials (usually already available at the Porsche dealer): 00004330508 Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz tube 0.1 ea. Damage Code AMA3 099 000 2 Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2021 Porsche Cars North America, Inc. AfterSales May 4, 2021 Page 41 of 41