No. 49-21-2

Service Bulletin Details

Public Details for: No. 49-21-2

Porsche recall information for recall campaign ama3 - reworking various threaded connections on the chassis.


- 2021 - 2020 -

Service
Technical Information
49/21
ENU
AMA3
4
AMA3 - Reworking Various Threaded Connections on the Chassis (Recall Campaign)
Revision:
This bulletin replaces bulletin Group 4 49/21 AMA3, dated March 31, 2021.
Model Year:
As of 2020 up to 2021
Model Line:
911 (992)
718 (982)
Concerns:
Hexagon clamping nut M12 x 1.5 on various threaded connections on the chassis
Information:
There is a possibility that clamping nuts, on which the thread was not manufactured
according to specifications, were installed on various threaded connections on the chassis
on the affected vehicles.
As a result, the required tightening torque was reached before the threaded connection was actually
tightened fully when installing the clamping nuts. There is therefore no guarantee that the affected
threaded connections will remain sufficiently tight over the service life of the vehicle.
Action required: Rework threaded connections on the front and rear axle.
On vehicles that have already been delivered to customers, the screwed components must also be
checked for damage.
Information
Please note that different screw positions on the front and rear axle must be reworked on the affected
vehicles.
The following specific campaign scopes have therefore been defined for reworking the threaded
connections. Every vehicle is clearly assigned just one campaign scope.
The relevant M12 x 1.5 fastening nuts must be replaced on all affected vehicles, depending on the
assigned scope.
In addition, the relevant fastening screws must also be replaced.
On vehicles on which a component is screwed at the relevant screw point (e.g. actuator or
connecting link), depending on the assigned scope, the thread on the relevant component must be
checked and the component may also have to be replaced, depending on the result of the check.
On vehicles that have already been delivered to customers, the components that are screwed
together must also be checked for damage caused by relative movements while driving as
installings, contact surfaces or bores on the individual components may have been damaged.
The relevant components may also have to be replaced, depending on the result of the check.
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49/21
Example of a damaged thread on the actuator:
 Damaged thread on actuator
Damaged thread on actuator
Example of damage caused by driving:  Damage to
component caused by driving
For an overview of each of the assigned scopes, see list
below.
The scope that is clearly assigned to an affected vehicle is
shown in the PCSS vehicle information for this campaign.
Scope 1: Reworking threaded joints on the rear axle
•
•
Reworking bolts securing connecting link
(suspension/stabilizer) to left and right wheel
bearing housing on the rear axle
Reworking bolts securing spring strut clamps to
left and right wheel bearing housing on the rear
axle
 Technical Information 'Scope 1: Reworking threaded
joints on the rear axle'
Damage to component caused by driving
Scope 2: Reworking threaded joints on front and rear axle
•
•
•
Reworking bolts securing lower trailing arm to front-axle cross member at the left and right
on the front axle
Reworking bolts securing connecting link (suspension/stabilizer) to left and right wheel
bearing housing on the rear axle
Reworking bolts securing spring strut clamps to left and right wheel bearing housing on the
rear axle
Technical Information 'Scope 2: Reworking threaded joints on front and rear axle'
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Technical Information
49/21
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Scope 3: Reworking threaded joints on the rear axle
•
•
•
Reworking bolts securing lower front longitudinal arm to left and right wheel bearing housing
on the rear axle
Reworking bolts securing lower front longitudinal arm to left and right control arm bracket on
the rear axle
Reworking bolts securing lower trailing arm to left and right wheel bearing housing on the
rear axle
 Technical Information 'Scope 3: Reworking threaded joints on the rear axle'
Scope 4: Reworking threaded joints on the rear axle
•
•
Reworking bolts securing (front) upper longitudinal arm to left and right rear axle carrier
Reworking bolts securing (rear) upper trailing arm to left and right rear axle carrier
 Technical Information 'Scope 4: Reworking threaded joints on the rear axle'
Scope 5: Reworking threaded joints on the front axle
•
Reworking bolts securing spring strut clamps to left and right wheel bearing housing on the
front axle
Also on vehicles with Porsche Dynamic Chassis Control (PDCC) (M-no. 1P7):
•
Reworking bolts securing connecting link (PDCC actuator) to left and right wheel bearing
housing on the front axle
 Technical Information 'Scope 5: Reworking threaded joints on the front axle'
Scope 6: Reworking threaded joints on the front axle
•
Reworking bolts securing lower trailing arm to left and right front-axle cross member
 Technical Information 'Scope 6: Reworking threaded joints on the front axle'
Scope 7: Reworking threaded joints on the front and rear axle
•
•
•
Reworking bolts securing connecting link (suspension/stabilizer) to left wheel bearing
housing on the front axle
Reworking bolts securing lower front longitudinal arm to left wheel bearing housing on the
rear axle
Reworking bolts securing lower front longitudinal arm to left control arm bracket on the rear
axle
Technical Information 'Scope 7: Reworking threaded joints on front and rear axle at the left'
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49/21
Scope 8: Reworking threaded joints on the front and rear axle
•
•
Reworking bolts securing connecting link (PDCC actuator) to right wheel bearing housing on
the front axle
Reworking bolts securing lower trailing arm to left and right wheel bearing housing on the
rear axle
 Technical Information 'Scope 8: Reworking threaded joints on front and rear axle'
Scope 9: Reworking threaded joints on the front and rear axle
•
•
•
Reworking bolts securing connecting link (PDCC actuator) to right wheel bearing housing on
the front axle
Reworking bolts securing lower front longitudinal arm to left wheel bearing housing on the
rear axle
Reworking bolts securing lower front longitudinal arm to left control arm bracket on the rear
axle
 Technical Information 'Scope 9: Reworking threaded joints on front and rear axle'
Affected
vehicles:
Only vehicles assigned to the campaign (see also PCSS Vehicle Information). This campaign affects 395
vehicles.
Parts required
Parts Info:
Clamping nuts required for all affected vehicles:
Part No.
Designation
Qty.
PAF909664
Lock nut, M12 x 1.5
Scope-specific
Information
Due to the different screw positions to be reworked on the front and rear axle of each vehicle, the required
fastening nuts and screws are listed in the relevant scope.
All additional parts that are required must be determined independently in accordance with the Porsche
Electronic Parts Catalogue (PET).
Required tools
Tools:
Generally required tools:
•
•
•
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Torque wrench, 2-10 Nm (1.5-7.4 ftlb.), e.g. VAG 1783 Torque wrench, 2-10 Nm (1.5-7.4 ftlb.)
Torque wrench, 6–50 Nm (4.5–37 ftlb.), e.g. VAG 1331A Torque wrench, 6-50 Nm (4.5-37
ftlb.)
Torque wrench, 40-200 Nm (30-148 ftlb.), e.g. TVAG 1332 orque wrench, 40-200 Nm (30-148
ftlb.)
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•
•
•
49/21
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4
Electronic torque angle torque wrench, 2-100 Nm (1.5-74 ftlb.), e.g. 9768 - Electronic torque
wrench, 2-100 Nm (1.5-74 ftlb.)
Electronic torque angle torque wrench, 20-400 Nm (15-296 ftlb.), e.g. VAS 6942 Torque angle
torque wrench, 20-400 Nm (15-296 ftlb.)
Engine and gearbox jack, e.g. VAS 6931 - Engine and gearbox jack
Information
Due to the different screw positions to be reworked on the front and rear axle of each vehicle, the additional tools required are listed in the relevant scope.
Scope 1: Reworking threaded joints on the rear axle
Parts Info:
Parts required for this scope:
Part No.
Designation
– Use
Qty.
PAF909664
 Lock nut, M12 x 1.5
– Spring strut clamp to wheel bearing housing
– Connecting link to wheel bearing housing
4 ea.
9A700867700
 Hexagon-head bolt, M12 x 1.5 x 80
– Spring strut clamp to wheel bearing housing
2 ea.
Additional parts required for 718 Cayman GT4/718 Spyder vehicles:
99907287701
 Hexagon-head bolt, M12 x 1.5 x 95
– Trailing arm to rear wheel bearing housing
2 ea.
PAF909664
 Hexagon collar nut, M12 x 1.5
– Toe control arm to rear wheel bearing housing
2 ea.
Additional parts required in certain cases:
99734306904
 Connecting link
– rear left
1 ea.
 Connecting link
– rear right
1 ea.
and/or
99734307004
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Materials:
Tools:
ENU
Technical Information
49/21
Materials required for this scope (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330508
 Mounting paste
– Wheel centring surface to wheel hub
100 g/ 3,53 oz
tube (approx.
2 g/ 0.07 oz
required per
vehicle)
Additional tool required for 718 Cayman GT4/718 Spyder:
•
Work Procedure: 1
9560 - Press-out tool
Move the vehicle onto a lifting platform and raise it.  Workshop Manual '4X00IN Lifting the vehicle'
2
Remove rear wheel at the left and right.  Workshop Manual '440519 Removing and installing
wheel'
3
Replace the following threaded connections on the rear axle at the left and right:
•
•
Clamped connection between spring strut and wheel bearing housing
Bolts securing connecting link to wheel bearing housing
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
May 4, 2021
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Technical Information
3.1
3.2
3.3
49/21
ENU
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4
Only for 718 Cayman GT4/718 Spyder:
Detach wheel bearing housing.
3.1.1
Screw off fastening nut  Toe
control arm and trailing arm -1-.
3.1.2
Detach toe control arm  Toe
control arm and trailing arm -2from the wheel bearing housing
using press-out tool 9560 press-out tool Toe control arm
and trailing arm -3-.
3.1.3
Unscrew screw  Toe control arm
and trailing arm -4- and loosen
trailing arm  Toe control arm and
trailing arm -5-.
Support the wheel bearing housing using a
suitable engine and gearbox jack.
On vehicles with PCCB brake discs, make
sure not to damage the brake disc.
Toe control arm and trailing arm
Loosen and unscrew fastening nut  Spring strut to wheel bearing housing -6- for the
spring strut clamp, then remove the clamping screw  Spring strut to wheel bearing
housing -2- from the wheel bearing housing.
Only for 718 Cayman GT4/718 Spyder:
To do this, turn the wheel bearing housing
on the spring strut until the screw  Spring
strut to wheel bearing housing -2- can be
removed.
3.4
Insert a new clamping screw  Spring strut
to wheel bearing housing -2-.
Only for 718 Cayman GT4/718 Spyder:
Position wheel bearing housing in installation
position on the spring strut.
Then install a new fastening nut  Spring
strut to wheel bearing housing -6- and
tighten.
Initial tightening 50 Nm (37 ftlb.)
Final tightening +180°
3.5
Spring strut to wheel bearing housing
Only for 718 Cayman GT4/718 Spyder:
Secure trailing arm and toe control arm to wheel bearing housing.
3.5.1
Lower engine and gearbox jack.
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3.5.2
Position toe control gear on wheel bearing housing, screw on new fastening nut
Toe control arm and trailing arm -1- and tighten.
Tightening torque 85 Nm (63 ftlb.)
3.5.3
Position trailing arm on wheel bearing housing, install new fastening screw  Toe
control arm and trailing arm -2- and tighten.
Tightening torque 120 Nm (89 ftlb.)
3.5.4
Support wheel bearing housing using engine and gearbox jack.
3.6
Loosen and unscrew fastening nut  Spring strut to wheel bearing housing -5- for the
connecting link Spring strut to wheel bearing housing -3-. Counter at the flat surface of
connecting link  Spring strut to wheel bearing housing -Arrow- while doing this.
3.7
Pull connecting link out of the wheel bearing housing and check the thread of the connecting
link.
To do this, screw a nut (M12 x 1.5, e.g. square nut, Part No. WHT002305) fully onto the
thread. If the nut can be screwed on and off easily, the connecting link does not have to
be replaced.
If the thread of the connecting link is damaged, a new connecting link must be
installed. For instructions, see:
 Workshop Manual '429119 Removing and installing connecting link for anti-roll bar'
3.8
Secure connecting link with a new fastening nut  Spring strut to wheel bearing housing -5on the wheel bearing housing.
Initial tightening 50 Nm (37 ftlb.)
Final tightening +180°
3.9
Lower the engine and gearbox jack and remove it.
3.10
Repeat the procedure on the other side of the vehicle.
4
Install rear wheel at the left and right.  Workshop Manual '440519 Removing and installing wheel'
5
Lower the vehicle and remove it from the lifting platform.
6
Enter the campaign in the Warranty and Maintenance booklet.
End of action required
For warranty processing, see General information on warranty processing and Scope 1 under
 Technical Information '440519 Warranty processing'.
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Technical Information
49/21
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Scope 2: Reworking threaded joints on front and rear axle
Parts Info:
Parts required for this scope:
Part No.
Designation
– Use
Qty.
PAF909664
 Lock nut, M12 x 1.5
– Lower trailing arm to front-axle carrier
– Spring strut clamp to wheel bearing housing
– Connecting link to wheel bearing housing
6 ea.
9A700867700
 Hexagon-head bolt, M12 x 1.5 x 80
– Spring strut clamp to wheel bearing housing
2 ea.
Additional parts required for 718 Cayman GT4/718 Spyder vehicles:
99907287601
 Hexagon-head bolt, M12 x 1.5 x 95
– Lower trailing arm to front-axle carrier
2 ea.
99907287701
 Hexagon-head bolt, M12 x 1.5 x 95
– Trailing arm to rear wheel bearing housing
2 ea.
PAF909664
 Hexagon collar nut, M12 x 1.5
– Rear-axle camber and toe eccentric adjuster
– Toe control arm to rear wheel bearing housing
6 ea.
Additional parts required for 718 Cayman/718 Boxster vehicles (excluding 718 Cayman
GT4/718 Spyder):
9A700820900
 Hexagon-head bolt, M12 x 1.5 x 95
– Lower trailing arm to front-axle carrier
2 ea.
99908444501
 Lock nut, M12 x 1.5
– Rear-axle camber and toe eccentric adjuster
4 ea.
Additional parts required in certain cases:
99734306904
 Connecting link
– rear left
1 ea.
 Connecting link
– rear right
1 ea.
and/or
99734307004
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Materials:
Tools:
ENU
Technical Information
49/21
Materials required for this scope (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330508
 Mounting paste
– Wheel centring surface to wheel hub
100 g/ 3,53 oz
tube (approx.
4 g/ 0.14 oz
required per
vehicle)
Additional tools required for this scope:
•
•
•
•
•
•
•
•
•
•
Work Procedure: 1
9560 - Press-out tool
9229/1 - Puller hook
9626 - Insert for torque wrench
9647 - Hook wrench
9730 - Socket-wrench insert
9847 - Socket-wrench insert
VAS 6826 - Steering wheel balance
VAS 6918 - Quick-clamping unit
9900 - PIWIS Tester 3
Battery charger with a current rating of at least 90 A and, if required, also with a current and
voltage-controlled charge map for lithium starter batteries, e.g. VAS 5908 battery charger,
90A
Move the vehicle onto a lifting platform and raise it.  Workshop Manual '4X00IN Lifting the vehicle'
2
Remove all wheels.  Workshop Manual '440519 Removing and installing wheel'
3
Replace the following threaded connections on the front axle at the left and right:
•
Bolts securing lower trailing arm to front-axle cross member
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
3.1
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Remove front underbody panelling.  Workshop Manual '519219 Removing and installing
cover for front underbody'
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3.2
49/21
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4
If installed, loosen the ball joint of the level
sensor linkage  Ball joint on level sensor -1from the lower trailing arm.
Ball joint on level sensor
4
3.3
Loosen and unscrew fastening screw
securing lower trailing arm to front-axle cross
member  Lower trailing arm to front-axle
cross member.
Counter at the fastening nut while doing this.
3.4
Install new fastening screw on the front-axle
cross member and secure with a new
fastening nut.
Initial tightening 70 Nm (52 ftlb.)
Final tightening +180°
3.5
If used, secure the ball joint of the level sensor
linkage on the lower trailing arm.
3.6
Repeat the procedure on the other side of
the vehicle.
3.7
Install front underbody panelling.  Workshop Manual '519219 Removing and installing
cover for front underbody'
Lower trailing arm to front-axle
cross member
Replace the following threaded connections on the rear axle at the left and right:
•
•
Clamped connection between spring strut and wheel bearing housing
Bolts securing connecting link to wheel bearing housing
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
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4.1
4.2
4.3
Only for 718 Cayman GT4/718 Spyder:
Detach wheel bearing housing.
4.1.1
Screw off fastening nut  Toe
control arm and trailing arm -1-.
4.1.2
Detach toe control arm  Toe
control arm and trailing arm -2from the wheel bearing housing
using press-out tool 9560 press-out tool Toe control arm
and trailing arm -3-.
4.1.3
Unscrew screw  Toe control arm
and trailing arm -4- and loosen
trailing arm  Toe control arm and
trailing arm -5-.
Support the wheel bearing housing using a
suitable engine and gearbox jack.
On vehicles with PCCB brake discs, make
sure not to damage the brake disc.
Toe control arm and trailing arm
Loosen and unscrew fastening nut  Spring strut to wheel bearing housing -6- for the
spring strut clamp, then remove the clamping screw  Spring strut to wheel bearing
housing -2- from the wheel bearing housing.
Only for 718 Cayman GT4/718 Spyder:
To do this, turn the wheel bearing housing
on the spring strut until the screw can be
removed.
4.4
Insert a new clamping screw  Spring strut
to wheel bearing housing -2-.
Only for 718 Cayman GT4/718 Spyder:
Position wheel bearing housing in installation
position on the spring strut.
Then install a new fastening nut  Spring
strut to wheel bearing housing -6- and
tighten.
Initial tightening 50 Nm (37 ftlb.)
Final tightening +180°
4.5
Only for 718 Cayman GT4/718 Spyder:
Secure trailing arm and toe control arm to wheel bearing housing.
4.5.1
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Spring strut to wheel bearing housing
Lower engine and gearbox jack.
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5
6
7
49/21
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4.5.2
Position toe control gear on wheel bearing housing, screw on new fastening nut
-1- and tighten.
Tightening torque 85 Nm (63 ftlb.)
4.5.3
Position trailing arm on wheel bearing housing, install new fastening screw  -2and tighten.
Tightening torque 120 Nm (89 ftlb.)
4.5.4
Support wheel bearing housing using engine and gearbox jack.
4.6
Loosen and unscrew fastening nut  Spring strut to wheel bearing housing -5- for the
connecting link Spring strut to wheel bearing housing -3-. Counter at the flat surface of
connecting link  Spring strut to wheel bearing housing -Arrow- while doing this.
4.7
Pull connecting link out of the wheel bearing housing and check the thread of the connecting
link.
To do this, screw a nut (M12 x 1.5, e.g. square nut, Part No. WHT002305) fully onto the
thread. If the nut can be screwed on and off easily, the connecting link does not have to
be replaced.
If the thread of the connecting link is damaged, a new connecting link must be
installed. For instructions, see:
 Workshop Manual '429119 Removing and installing connecting link for anti-roll bar'
4.8
Secure connecting link with a new fastening nut  Spring strut to wheel bearing housing -5on the wheel bearing housing.
Initial tightening 50 Nm (37 ftlb.)
Final tightening +180°
4.9
Lower the engine and gearbox jack and remove it.
4.10
Repeat the procedure on the other side of the vehicle.
Install all wheels.  Workshop Manual '440519 Removing and installing wheel'
Perform suspension alignment.
 Workshop Manual '449503 Suspension alignment, complete'.
 Workshop Manual '4495TW Adjustment values for suspension alignment'.
Enter the campaign in the Warranty and Maintenance booklet.
End of action required
For warranty processing, see General information on warranty processing and Scope 2 under
 Technical Information '4495TW Warranty processing'.
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Scope 3: Reworking threaded joints on the rear axle
Parts Info:
Materials:
Tools:
Parts required for this scope:
Designation
– Use
Qty.
PAF909664
 Lock nut, M12 x 1.5
– Lower front longitudinal arm to control arm bracket
– Lower front longitudinal arm to wheel bearing
housing
– Lower trailing arm to wheel bearing housing
6 ea.
PAF008675
 Hexagon-head bolt, M12 x 1.5 x 90
– Lower front longitudinal arm to control arm bracket
– Lower front longitudinal arm to wheel bearing
housing
4 ea.
PAF008674
 Hexagon-head bolt, M12 x 1.5 x 105
– Lower trailing arm to wheel bearing housing
2 ea.
WHT008676
 Hexagon-head bolt, M12 x 1.5 x 45
– Struts
4 ea.
Materials required for this scope (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330508
 Mounting paste
– Wheel centring surface to wheel hub
100 g/ 3,53 oz
tube (approx.
10 g/ 0.35 oz
required per
vehicle)
Additional tools required for this scope:
•
•
•
•
•
•
•
May 4, 2021
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Part No.
VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.)
9229/1 - Puller hook
9730 - Socket-wrench insert
VAS 6826 - Steering wheel balance
VAS 6918 - Quick-clamping unit
9900 - PIWIS Tester 3
Battery charger with a current rating of at least 90 A and, if required, also with a current and
voltage-controlled charge map for lithium starter batteries, e.g. VAS 5908 battery charger,
90A
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Additional tools required for vehicles with central wheel bolt:
•
9794 - Assembly aid
•
•
•
9796 - Socket wrench
VAS 6266A - Wheel installing trolley
VAS 6830 - Wheel-alignment adapter for wheels with central lock
Work Procedure: 1
Move the vehicle onto a lifting platform and raise it.  Workshop Manual '4X00IN Lifting the vehicle'
2
Remove rear wheel at the left and right.  Workshop Manual '440519 Removing and installing
wheel'
3
Replace the following threaded connections on the rear axle at the left and right:
•
•
•
Bolts securing lower front longitudinal arm to control arm bracket
Threaded joint securing lower front longitudinal arm to wheel bearing housing
Bolts securing lower trailing arm to wheel bearing housing
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
3.1
Remove lower front longitudinal arm with control arm bracket.
To do this, the relevant bolts securing the lower trailing arm to the wheel bearing housing
must be loosened.
For instructions, see:  Workshop Manual '423619 Removing and installing control arm'
3.2
Loosen threaded joint securing the lower front longitudinal arm to the control arm bracket
and tighten again with a new fastening screw and nut.
For instructions, see:  Workshop Manual '423655 Replacing control arm'
3.3
Install lower front longitudinal arm with control arm bracket.
To do this, use new fastening screws and nuts for securing the longitudinal arm and trailing
arm to the wheel bearing housing.
For instructions, see:  Workshop Manual '423619 Removing and installing control arm'
3.4
Repeat the procedure on the other side of the vehicle.
4
Install rear wheel at the left and right.  Workshop Manual '440519 Removing and installing wheel'
5
Lower the vehicle and remove it from the lifting platform.
6
Enter the campaign in the Warranty and Maintenance booklet.
End of action required
For warranty processing, see General information on warranty processing and Scope 3 under
 Technical Information '440519 Warranty processing'.
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Scope 4: Reworking threaded joints on the rear axle
Parts Info:
Parts required for this scope:
Part No.
Designation
– Use
Qty.
PAF909664
 Lock nut, M12 x 1.5
– (Front) upper longitudinal arm to rear axle carrier
– (Rear) upper trailing arm to rear axle carrier
– Lower trailing arm to wheel bearing housing
6 ea.
9A700867700
 Hexagon-head bolt, M12 x 1.5 x 80
– (Front) upper longitudinal arm to rear axle carrier
– (Rear) upper trailing arm to rear axle carrier
4 ea.
PAF008674
 Hexagon-head bolt, M12 x 1.5 x 105
– Lower trailing arm to wheel bearing housing
2 ea.
PAF008735
 Hexagon-head bolt, M12 x 1.5 x 95
– Rear-axle cross member to outer body
2 ea.
PAF008673
 Hexagon-head bolt, M12 x 1.5 x 110
– Rear-axle cross member to inner body
2 ea.
WHT008727
 Cheese head bolt
– Drive shaft to transmission flange
12 ea.
9A740735700
 Plate
– Drive shaft to transmission flange
6 ea.
WHT008676
 Hexagon-head bolt, M12 x 1.5 x 45
– Struts
4 ea.
PAF008955
 O-ring
– Turbocharger intake pipe
2 ea.
992129260
 Hose clamp
– Turbocharger intake pipe
2 ea.
Additionalvehicle-specific parts required:
PAF007957
May 4, 2021
Page 16 of 41
 Hexagon nut, M10
– Connecting link to anti-roll bar
– Without PDCC (M-no. 1P0)
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4
or
9A700781900
Materials:
Tools:
 Hexagon nut, M12
– Connecting link to anti-roll bar
– PDCC (M-no. 1P7)
2 ea.
Materials required for this scope (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330508
 Mounting paste
– Wheel centring surface to wheel hub
100 g/ 3,53 oz
tube (approx.
10 g/ 0.35 oz
required per
vehicle)
Additional tools required for this scope:
•
•
•
•
•
VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.)
9229/1 - Puller hook
9730 - Socket-wrench insert
VAS 6826 - Steering wheel balance
VAS 6918 - Quick-clamping unit
Additional tools required for vehicles with central wheel bolt:
•
•
•
•
Work Procedure: 1
9794 - Assembly aid
9796 - Socket wrench
VAS 6266A - Wheel installng trolley
VAS 6830 - Wheel-alignment adapter for wheels with central lock
Move the vehicle onto a lifting platform and raise it.  Workshop Manual '4X00IN Lifting the vehicle'
2
Remove rear wheel at the left and right.  Workshop Manual '440519 Removing and installing
wheel'
3
Remove intake manifold at the left and right.  Workshop Manual '212419 Removing and installing
intake manifold'
WARNING
Chassis setup changed after loosening the eccentric adjusting screws
•
Uncontrollable or unexpected vehicle handling
•
Increased tyre wear
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
Do not loosen eccentric adjusting screws for trailing arm when removing the rear-axle cross member.

If the eccentric adjusting screws were loosened, perform a complete suspension alignment and
adjust the chassis to the specified values.

Marking the adjusting screws and setting them afterwards to the previously applied marking is not
permitted.
4
Remove rear-axle cross member  Removing rear-axle cross member with lower trailing arm -1together with the lower trailing arms  Removing rear-axle cross member with lower trailing arm
-2-.
Do not loosen the eccentric adjusting screws for the camber at the threaded joint of the trailing
arm on the cross member, but only loosen the threaded joint  Removing rear-axle cross member
with lower trailing arm -3- on the lower trailing arm at the wheel carriers.
However, if the threaded joint of the trailing arm on the rear-axle cross member is
loosened, complete suspension alignment must always be performed.
Removing rear-axle cross member with lower trailing arm
For instructions, see:
 Workshop Manual '420619 Removing and installing rear axle carrier'
 Workshop Manual '421119 Removing and installing trailing arm'
Information
May 4, 2021
Page 18 of 41
•
The inner fastening screws for the rear-axle cross member cannot be removed initially
when the trailing arms are installed. These can only be removed when the rear-axle cross
member is removed and the trailing arms are pressed down. Get another mechanic to help you
with this if necessary.
•
The anti-roll bar is removed together with the rear-axle cross member. Only the connecting links
on the anti-roll bar must be loosened.
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Technical Information
5
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4
Replace the following threaded connections on the rear axle at the left and right:
•
•
Bolts securing (front) upper longitudinal arm to rear axle carrier
Bolts securing (rear) upper trailing arm to rear axle carrier
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
5.1
Loosen (front) upper longitudinal arm on the rear axle carrier.
For instructions, see:  Workshop Manual '42351951 Removing and installing upper
control arm (front)'
5.2
Loosen (rear) upper trailing arm on the rear axle carrier and then secure with a new fastening
screw and nut.
For instructions, see:  Workshop Manual '42351953 Removing and installing upper
control arm (rear)'
5.3
Secure (front) upper longitudinal arm with a new fastening screw and nut.
For instructions, see:  Workshop Manual '42351951 Removing and installing upper
control arm (front)'
6
Install rear axle carrier together with the lower trailing arms.
For instructions, see:
 Workshop Manual '420619 Removing and installing rear axle carrier'
 Workshop Manual '421119 Removing and installing trailing arm'
7
Install intake pipe at the left and right  Workshop Manual '212419 Removing and installing intake
pipe'.
8
Install rear wheel at the left and right  Workshop Manual '440519 Removing and installing wheel'.
9
Lower the vehicle and remove it from the lifting platform.
10 Enter the campaign in the Warranty and Maintenance booklet.
End of action required
For warranty processing, see General information on warranty processing and Scope 4 under
 Technical Information '440519 Warranty processing'.
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Scope 5: Reworking threaded joints on the front axle
Parts Info:
Parts required for this scope:
Part No.
Designation
– Use
Qty.
PAF909664
 Lock nut, M12 x 1.5
– Connecting link to wheel bearing housing (without
PDCC)
– Spring strut clamp to wheel bearing housing (PDCC,
M-no. 1P7)
– Actuator to adapter (PDCC, M-no. 1P7)
4 ea.
Additional parts required for vehicles with PDCC (M-no. 1P7):
PAF008742
 Hexagon-head bolt, M12 x 1.5 x 70
– Spring strut clamp to wheel bearing housing (PDCC,
M-no. 1P7)
2 ea.
Additional parts required for vehicles without PDCC in certain cases:
9P1411317
 Connecting link
– front left
1 ea.
PAF007957
 Hexagon nut, M10
– Front left connecting link to anti-roll bar
1 ea.
9P1411318
 Connecting link
– front right
1 ea.
PAF007957
 Hexagon nut, M10
– Front right connecting link to anti-roll bar
1 ea.
and/or
Additional parts required for vehicles with PDCC in certain cases (M-no. 1P7):
9P1616215A
 Damper for connecting link
– front left
1 ea.
9A700781900
 Hexagon nut, M12
– Front left connecting link to anti-roll bar
1 ea.
9P1411675
 Seal
– Front left pressure lines to connecting link
2 ea.
and/or
May 4, 2021
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Materials:
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9P1616215A
 Damper for connecting link
– front right
1 ea.
9A700781900
 Hexagon nut, M12
– Front right connecting link to anti-roll bar
1 ea.
9P1411675
 Seal
– Front right pressure lines to connecting link
2 ea.
4
Materials required for this scope (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330508
 Mounting paste
– Wheel centring surface to wheel hub
100 g/ 3,53 oz
tube (approx.
10 g/ 0.35 oz
required per
vehicle)
Additional materials required for vehicles with PDCC in certain cases (M-no. 1P7):
00004330574
Tools:
 Pentosin
– Damper for connecting link
1 liter/ 33.8 fl
oz container
(approx. 200
milliliter/ 6.76 fl
oz required per
vehicle)
Additional tools required for vehicles with central wheel bolt:
•
•
•
Work Procedure: 1
9794 - Assembly aid
9796 - Socket wrench
VAS 6266A - Wheel installing trolley
Move the vehicle onto a lifting platform and raise it.  Workshop Manual '4X00IN Lifting the vehicle'
2
Remove left and right front wheel.  Workshop Manual '440519 Removing and installing wheel'
3
Replace the following threaded connections on the front axle at the left and right:
•
Clamped connection between spring strut and wheel bearing housing
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Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
4
3.1
Support the wheel bearing housing using a suitable engine and gearbox jack. On vehicles
with PCCB brake discs, make sure not to damage the brake disc.
3.2
Loosen and unscrew fastening nut  Spring
strut to wheel bearing housing -3- on spring
strut clamp.
For vehicles with a conventional anti-roll
bar, counter at the flat surface  Spring
strut to wheel bearing housing -4- of the
connecting link  Spring strut to wheel
bearing housing -1- while doing this.
Please note: The fastening nut  Spring strut
to wheel bearing housing -2- is not affected
and must not be loosened.
3.3
Only for vehicles with conventional
Spring strut to wheel bearing housing
anti-roll bar: Pull
connecting link out of the wheel bearing housing and check the thread of the connecting
link.
To do this, screw a nut (M12 x 1.5, e.g. square nut, Part No. WHT002305) fully onto the
thread. If the nut can be screwed on and off easily, the connecting link does not have to
be replaced.
If the thread of the connecting link is damaged, a new connecting link must be
installed. For instructions, see:
 Workshop Manual '407819 Removing and installing connecting link for anti-roll bar'
3.4
Only for vehicles with Porsche Dynamic Chassis Control PDCC (M-no. 1P7):
Remove
clamping screw from the wheel bearing housing and insert a new clamping screw.
3.5
Screw on and tighten new fastening nut  Spring strut to wheel bearing housing -3-.
For vehicles with a conventional anti-roll bar, counter at the flat surface  Spring strut to
wheel bearing housing -4- of the connecting link  Spring strut to wheel bearing housing -1while doing this.
Initial tightening 40 Nm (30 ftlb.)
Final tightening +180°
3.6
Lower the engine and gearbox jack and remove it.
3.7
Repeat the procedure on the other side of the vehicle.
Also on vehicles with Porsche Dynamic Chassis Control PDCC (M-no. 1P7):
Replace the following threaded connections on the front axle at the left and right:
•
May 4, 2021
Page 22 of 41
Bolts securing connecting link (PDCC actuator) to wheel bearing housing
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ENU
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4
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
4.1
Loosen and unscrew fastening nut 
Mounting for connecting link for anti-roll bar
(PDCC) -3- for the connecting link (PDCC
actuator)  Mounting for connecting link for
anti-roll bar (PDCC) -1- on the PDCC adapter.
Please note: The fastening nut  Mounting
for connecting link for anti-roll bar (PDCC) -2is not affected and must not be loosened.
4.2
Pull connecting link (PDCC actuator) out of
the PDCC adapter and check the thread of the
connecting link.
To do this, screw a nut (M12 x 1.5, e.g.
Mounting for connecting link for
square nut, Part No. WHT002305) fully onto
anti-roll bar (PDCC)
the thread. If the nut can be screwed on and off easily, the connecting link does not have
to be replaced.
If the thread of the connecting link is damaged, a new connecting link must be
installed. For instructions, see:
 Workshop Manual '407819 Removing and installing connecting link for anti-roll bar
(PDCC)'
4.3
Secure connecting link (PDCC actuator) on the PDCC adapter with a new fastening nut 
Mounting for connecting link for anti-roll bar (PDCC) -3-.
Initial tightening 50 Nm (37 ftlb.)
Final tightening +50°
4.4
Repeat the procedure on the other side of the vehicle.
5
Install front wheel at the left and right:  Workshop Manual '440519 Removing and installing wheel'
6
Lower the vehicle and remove it from the lifting platform.
7
Enter the campaign in the Warranty and Maintenance booklet.
End of action required
For warranty processing, see General information on warranty processing and Scope 5 under
 Technical Information '440519 Warranty processing'.
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Scope 6: Reworking threaded joints on the front axle
Parts Info:
Materials:
Tools:
Parts required for this scope:
Part No.
Designation
– Use
Qty.
PAF909664
 Lock nut, M12 x 1.5
– Lower trailing arm to front-axle cross member
2 ea.
9A700820900
 Hexagon-head bolt, M12 x 1.5 x 95
– Lower trailing arm to front-axle cross member
2 ea.
Materials required for this scope (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330508
 Mounting paste
– Wheel centring surface to wheel hub
100 g/ 3,53 oz
tube (approx.
10 g/ 0.35 oz
required per
vehicle)
Additional tools required for vehicles with central wheel bolt:
•
•
•
Work Procedure: 1
9794 - Assembly aid
9796 - Socket wrench
VAS 6266A - Wheel installing trolley
Move the vehicle onto a lifting platform and raise it:  Workshop Manual '4X00IN Lifting the vehicle'
2
Remove left and right front wheel:  Workshop Manual '440519 Removing and installing wheel'
3
Replace the following threaded connections on the front axle at the left and right:
•
Bolts securing lower trailing arm to front-axle cross member
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
May 4, 2021
Page 24 of 41
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3.1
Loosen lower trailing arm  Mounting for
lower trailing arm on front-axle cross member
-1- on the front axle cross member and then
secure with a new fastening screw and nut 
Mounting for lower trailing arm on front-axle
cross member -2-.
For instructions, see:  Workshop Manual
'401719 Removing and installing lower
trailing arm'
3.2
Repeat the procedure on the other side of
the vehicle.
4
Install front wheel at the left and right.  Workshop
Manual '440519 Removing and installing wheel'
5
Lower the vehicle and remove it from the lifting platform.
6
Enter the campaign in the Warranty and Maintenance booklet.
ENU
AMA3
4
Mounting for lower trailing arm on
front-axle cross member
End of action required
For warranty processing, see General information on warranty processing and Scope 6 under
 Technical Information '440519 Warranty processing'.
Scope 7: Reworking threaded joints on front and rear axle at the left
Parts Info:
Parts required for this scope:
Part No.
Designation
– Use
Qty.
PAF909664
 Lock nut, M12 x 1.5
– Lower front longitudinal arm to control arm bracket
– Lower front longitudinal arm to wheel bearing
housing
– Lower trailing arm to wheel bearing housing
– Connecting link to wheel bearing housing
4 ea.
PAF008675
 Hexagon-head bolt, M12 x 1.5 x 90
– Lower front longitudinal arm to control arm bracket
– Lower front longitudinal arm to wheel bearing
housing
2 ea.
PAF008674
 Hexagon-head bolt, M12 x 1.5 x 105
– Lower trailing arm to wheel bearing housing
2 ea.
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WHT008676
 Hexagon-head bolt, M12 x 1.5 x 45
– Left strut
2 ea.
Additional parts required for vehicles with PDCC (M-no. 1P7):
PAF008742
 Hexagon-head bolt, M12 x 1.5 x 70
– Spring strut clamp to wheel bearing housing (PDCC,
M-no. 1P7)
2 ea.
Additional parts required for vehicles without PDCC in certain cases:
Materials:
Tools:
9P1411317
 Connecting link
– front left
1 ea.
PAF007957
 Hexagon nut, M10
– Front left connecting link to anti-roll bar
1 ea.
Materials required for this scope (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330508
 Mounting paste
– Wheel centring surface to wheel hub
100 g/ 3,53 oz
tube (approx.
10 g/ 0.35 oz
required per
vehicle)
Additional tools required for this scope:
•
•
•
•
•
VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.)
9229/1 - Puller hook
9730 - Socket-wrench insert
VAS 6826 - Steering wheel balance
VAS 6918 - Quick-clamping unit
Additional tools required for vehicles with central wheel bolt:
•
•
•
•
May 4, 2021
Page 26 of 41
9794 - Assembly aid
9796 - Socket wrench
VAS 6266A - Wheel installing trolley
VAS 6830 - Wheel-alignment adapter for wheels with central lock
AfterSales
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Technical Information
Work Procedure: 1
49/21
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4
Move the vehicle onto a lifting platform and raise it.  Workshop Manual '4X00IN Lifting the vehicle'
2
Remove left front and rear wheel.  Workshop Manual '440519 Removing and installing wheel'
3
Replace the following threaded connections on the left-hand side of the vehicle:
•
•
•
Bolts securing connecting link to wheel bearing housing on the front axle
Bolts securing lower front longitudinal arm to control arm bracket on the rear axle
Threaded joint securing lower front longitudinal arm to wheel bearing housing on the
rear axle
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
3.1
Replace bolts securing connecting link to wheel bearing housing at the left on the front
axle.
3.1.1
3.1.2
Support the wheel bearing housing using a suitable engine and gearbox jack. On
vehicles with PCCB brake discs, make sure not to damage the brake disc.
Loosen and unscrew fastening nut
 Spring strut to wheel bearing
housing -3- for the connecting
link/spring strut clamp.
Counter at the flat surface  Spring
strut to wheel bearing housing -4of the connecting link  Spring
strut to wheel bearing housing -1while doing this.
Please note: The fastening nut
 Spring strut to wheel bearing
housing -2- is not affected and
must not be loosened.
3.1.3
Spring strut to wheel bearing housing
Pull connecting link out of the wheel bearing housing and check the thread of the
connecting link.
To do this, screw a nut (M12 x 1.5, e.g. square nut, Part No. WHT002305) fully
onto the thread. If the nut can be screwed on and off easily, the connecting link
does not have to be replaced.
If the thread of the connecting link is damaged, a new connecting link must
be installed. For instructions, see:
 Workshop Manual '407819 Removing and installing connecting link for anti-roll
bar'
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3.2
3.1.4
Screw on and tighten new fastening nut  Spring strut to wheel bearing housing
-3-.
Counter at the flat surface  Spring strut to wheel bearing housing -4- on the
connecting link  Spring strut to wheel bearing housing -1- while doing this.
Initial tightening 40 Nm (30 ftlb.)
Final tightening +180°
3.1.5
Lower the engine and gearbox jack and remove it.
Replace bolts for the lower front longitudinal arm at the left on the rear axle.
3.2.1
Remove lower front longitudinal arm with control arm bracket.
For instructions:  Workshop Manual '423619 Removing and installing control
arm'
3.2.2
Loosen threaded joint securing the lower front longitudinal arm to the control arm
bracket and tighten again with a new fastening screw and nut.
For instructions, see:  Workshop Manual '423655 Replacing control arm'
3.2.3
Install lower front longitudinal arm with control arm bracket.
To do this, use new fastening screws and nuts for securing the longitudinal arm and
trailing arm to the wheel bearing housing.
For instructions, see:  Workshop Manual '423619 Removing and installing
control arm'
4
Install left front and rear wheel:  Workshop Manual '440519 Removing and installing wheel'
5
Lower the vehicle and remove it from the lifting platform.
6
Enter the campaign in the Warranty and Maintenance booklet.
End of action required
For warranty processing, see General information on warranty processing and Scope 7 under
 Technical Information '440519 Warranty processing'.
Scope 8: Reworking threaded joints on front and rear axle
Parts Info:
May 4, 2021
Page 28 of 41
Parts required for this scope:
Part No.
Designation
– Use
Qty.
PAF909664
 Lock nut, M12 x 1.5
– Actuator to adapter (PDCC, M-no. 1P7)
– Lower trailing arm to wheel bearing housing
3 ea.
PAF008674
 Hexagon-head bolt, M12 x 1.5 x 105
– Lower trailing arm to wheel bearing housing
2 ea.
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WHT008676
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 Hexagon-head bolt, M12 x 1.5 x 45
– Struts
4
4 ea.
Additional parts required for vehicles without PDCC in certain cases:
9P1411318
 Connecting link
– front right
1 ea.
PAF007957
 Hexagon nut, M10
– Front right connecting link to anti-roll bar
1 ea.
Additional parts required for vehicles with PDCC in certain cases (M-no. 1P7):
Materials:
9P1616215A
 Damper for connecting link
– front right
1 ea.
9A700781900
 Hexagon nut, M12
– Front right connecting link to anti-roll bar
1 ea.
9P1411675
 Seal
– Front right pressure lines to connecting link
2 ea.
Materials required for this scope (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330508
 Mounting paste
– Wheel centring surface to wheel hub
100 g tube
(approx. 10 g/
0.35 oz required
per vehicle)
Additional materials required for vehicles with PDCC in certain cases (M-no. 1P7):
00004330574
 Pentosin
– Damper for connecting link
AfterSales
1 liter/ 33.8 fl
oz container
(approx. 100
milliliter/ 3.38 fl
oz required per
vehicle)
May 4, 2021
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Tools:
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Additional tools required for this scope:
•
VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.)
Additional tools required for vehicles with central wheel bolt:
•
•
•
Work Procedure: 1
9794 - Assembly aid
9796 - Socket wrench
VAS 6266A - Wheel installing trolley
Move the vehicle onto a lifting platform and raise it.  Workshop Manual '4X00IN Lifting the vehicle'
2
Remove front right wheel and both rear wheels.  Workshop Manual '440519 Removing and
installing wheel'
3
Replace the following threaded connection on the front axle at the right:
•
Bolts securing connecting link (PDCC actuator) to wheel bearing housing
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
May 4, 2021
Page 30 of 41
3.1
Loosen and unscrew fastening nut 
Mounting for connecting link for anti-roll bar
(PDCC) -3- for the connecting link (PDCC
actuator)  Mounting for connecting link for
anti-roll bar (PDCC) -1- on the PDCC adapter.
Please note: The fastening nut  Mounting
for connecting link for anti-roll bar (PDCC) -2is not affected and must not be loosened.
3.2
Pull connecting link (PDCC actuator) out of
the PDCC adapter and check the thread of the
connecting link.
To do this, screw a nut (M12 x 1.5, e.g.
Mounting for connecting link for
square nut, Part No. WHT002305) fully onto
anti-roll bar (PDCC)
the thread. If the nut can be screwed on and off easily, the connecting link does not have
to be replaced.
If the thread of the connecting link is damaged, a new connecting link must be
installed. For instructions, see:
 Workshop Manual '407819 Removing and installing connecting link for anti-roll bar
(PDCC)'
3.3
Secure connecting link (PDCC actuator) on the PDCC adapter with a new fastening nut 
Mounting for connecting link for anti-roll bar (PDCC) -3-.
Initial tightening 50 Nm (37 ftlb.)
Final tightening +50°
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4
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4
Replace the following threaded connections on the rear axle at the left and right:
•
Bolts securing lower trailing arm to wheel bearing housing
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
4.1
Loosen and remove fastening screw and nut
 Mounting for trailing arm -2- on the lower
trailing arm  Mounting for trailing arm -1-.
Important: The eccentric screw  Mounting
for trailing arm -3- must not be loosened.
4.2
Install a new fastening screw on the lower
trailing arm and secure with a new fastening
nut.
Initial tightening 70 Nm (52 ftlb.)
Final tightening +180°
4.3
Repeat the procedure on the other side of
the vehicle.
Mounting for trailing arm
5
Install front right wheel and both rear wheels.  Workshop Manual '440519 Removing and
installing wheel'
6
Lower the vehicle and remove it from the lifting platform.
7
Enter the campaign in the Warranty and Maintenance booklet.
End of action required
For warranty processing, see General information on warranty processing and Scope 8 under
 Technical Information '440519 Warranty processing'.
AfterSales
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Scope 9: Reworking threaded joints on front and rear axle
Parts Info:
Parts required for this scope:
Part No.
Designation
– Use
Qty.
PAF909664
 Lock nut, M12 x 1.5
– Lower front longitudinal arm to control arm bracket
– Lower front longitudinal arm to wheel bearing
housing
– Lower trailing arm to wheel bearing housing
– Actuator to adapter (PDCC, M-no. 1P7)
4 ea.
PAF008675
 Hexagon-head bolt, M12 x 1.5 x 90
– Lower front longitudinal arm to control arm bracket
– Lower front longitudinal arm to wheel bearing
housing
2 ea.
PAF008674
 Hexagon-head bolt, M12 x 1.5 x 105
– Lower trailing arm to wheel bearing housing
1 ea.
WHT008676
 Hexagon-head bolt, M12 x 1.5 x 45
– Left strut
2 ea.
Additional parts required for vehicles without PDCC in certain cases:
9P1411318
 Connecting link
– front right
1 ea.
PAF007957
 Hexagon nut, M10
– Front right connecting link to anti-roll bar
1 ea.
Additional parts required for vehicles with PDCC in certain cases (M-no. 1P7):
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9P1616215A
 Damper for connecting link
– front right
1 ea.
9A700781900
 Hexagon nut, M12
– Front right connecting link to anti-roll bar
1 ea.
9P1411675
 Seal
– Front right pressure lines to connecting link
2 ea.
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Materials:
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AMA3
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Materials required for this scope (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330508
 Mounting paste
– Wheel centring surface to wheel hub
100 g/ 3,53 oz
tube (approx.
10 g/ 0.35 oz
required per
vehicle)
Additional materials required for vehicles with PDCC in certain cases (M-no. 1P7):
00004330574
Tools:
 Pentosin
– Damper for connecting link
1 liter/ 33.8 fl
oz container
(approx. 100
milliliter/ 3.38 fl
oz required per
vehicle)
Additional tools required for this scope:
•
•
•
•
•
VAS 6494 - Torque screwdriver, 1.5-3 Nm (1-2 ftlb.)
9229/1 - Puller hook
9730 - Socket-wrench insert
VAS 6826 - Steering wheel balance
VAS 6918 - Quick-clamping unit
Additional tools required for vehicles with central wheel bolt:
•
•
•
•
Work Procedure: 1
9794 - Assembly aid
9796 - Socket wrench
VAS 6266A - Wheel installing trolley
VAS 6830 - Wheel-alignment adapter for wheels with central lock
Move the vehicle onto a lifting platform and raise it.  Workshop Manual '4X00IN Lifting the vehicle'
2
Remove front right wheel and rear left wheel.  Workshop Manual '440519 Removing and
installing wheel'
3
Replace the following threaded connection on the front axle at the right:
•
Bolts securing connecting link (PDCC actuator) to wheel bearing housing
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
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3.1
Loosen and unscrew fastening nut 
Mounting for connecting link for anti-roll bar
(PDCC) -3- for the connecting link (PDCC
actuator)  Mounting for connecting link for
anti-roll bar (PDCC) -1- on the PDCC adapter.
Please note: The fastening nut  Mounting
for connecting link for anti-roll bar (PDCC) -2is not affected and must not be loosened.
3.2
Pull connecting link (PDCC actuator) out of
the PDCC adapter and check the thread of the
connecting link.
To do this, screw a nut (M12 x 1.5, e.g.
Mounting for connecting link for
square nut, Part No. WHT002305) fully onto
anti-roll bar (PDCC)
the thread. If the nut can be screwed on and off easily, the connecting link does not have
to be replaced.
If the thread of the connecting link is damaged, a new connecting link must be
installed. For instructions, see:
 Workshop Manual '407819 Removing and installing connecting link for anti-roll bar
(PDCC)'
3.3
Secure connecting link (PDCC actuator) on the PDCC adapter with a new fastening nut 
Mounting for connecting link for anti-roll bar (PDCC) -3-.
Initial tightening 50 Nm (37 ftlb.)
Final tightening +50°
Replace the following threaded connections on the rear axle at the left:
•
•
Bolts securing lower front longitudinal arm to control arm bracket
Threaded joint securing lower front longitudinal arm to wheel bearing housing
Also only for vehicles that have already been delivered to customers: After removing the
relevant bolts, perform a visual inspection for signs of damage caused by driving in the area
around the relevant screw points.
The relevant components may also have to be replaced, depending on the result of the check.
May 4, 2021
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4.1
Remove lower front left longitudinal arm with control arm bracket.
For instructions:  Workshop Manual '423619 Removing and installing control arm'
4.2
Loosen threaded joint securing the lower front longitudinal arm to the control arm bracket
and tighten again with a new fastening screw and nut.
For instructions, see:  Workshop Manual '423655 Replacing control arm'
4.3
Install lower front left longitudinal arm with control arm bracket.
To do this, use new fastening screws and nuts for securing the longitudinal arm and trailing
arm to the wheel bearing housing.
For instructions, see:  Workshop Manual '423619 Removing and installing control arm'
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5
Install front right wheel and rear left wheel.  Workshop Manual '440519 Removing and
installing wheel'
6
Lower the vehicle and remove it from the lifting platform.
7
Enter the campaign in the Warranty and Maintenance booklet.
4
End of action required
For warranty processing, see General information on warranty processing and Scope 9 under
 Technical Information '440519 Warranty processing'.
Warranty processing
Information:
Information
The specified working times were determined specifically for carrying out this campaign and include all
required preliminary and subsequent work.
The working times may differ from the working times published in the Labor Operation List in PCSS.
General information on warranty processing
The scopes listed below for this measure include all the parts and work required to replace the
affected threaded joints.
If the inspection for consequential damage reveals the need to replace individual components,
all work and required additional parts are not included and must be recorded separately at a later date.
For this campaign, please always invoice the assigned scope using a regular campaign claim
in WWS.
If individual components must also be replaced due to consequential damage, any labor costs
incurred and additional costs for necessary parts over and above the relevant scope must then
be billed using a reimbursement claim for the original campaign claim for this campaign.
Scope 1:
Reworking threaded joints on the rear axle
Working time:
Reworking threaded joints on the rear axle
Includes:
Removing and installing both rear wheels
Visually inspecting screwed components for damage
Labor time: 122 TU
Parts required:
PAF909664
Lock nut, M12 x 1.5
4 ea.
9A700867700
Hexagon-head bolt, M12 x 1.5 x 80
2 ea.
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Additional parts required for 718 Cayman GT4/718 Spyder vehicles:
99907287701
Hexagon-head bolt, M12 x 1.5 x 95
2 ea.
PAF909664
Hexagon collar nut, M12 x 1.5
2 ea.
Required materials (usually already available at the Porsche dealer):
00004330508
Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz
tube
0.02 ea.
 Damage Code AMA3 099 000 2
Scope 2:
Reworking threaded joints on front and rear axle
Working time:
Reworking threaded joints on front and rear axle
Includes:
Removing and installing both front and rear wheels
Removing and installing front cover
Visually inspecting screwed components for damage
Performing front + rear suspension alignment
Adjusting vehicle at front + rear
Labor time: 344 TU
Parts required:
PAF909664
Lock nut, M12 x 1.5
6 ea.
9A700867700
Hexagon-head bolt, M12 x 1.5 x 80
2 ea.
Additional parts required for 718 Cayman GT4/718 Spyder vehicles:
99907287601
Hexagon-head bolt, M12 x 1.5 x 95
2 ea.
99907287701
Hexagon-head bolt, M12 x 1.5 x 95
2 ea.
PAF909664
Hexagon collar nut, M12 x 1.5
6 ea.
Additional parts required for 718 Cayman/718 Boxster vehicles (excluding 718 Cayman
GT4/718 Spyder)
May 4, 2021
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9A700820900
Hexagon-head bolt, M12 x 1.5 x 95
2 ea.
99908444501
Lock nut, M12 x 1.5
4 ea.
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4
Required materials (usually already available at the Porsche dealer):
00004330508
Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz
tube
0.04 ea.
 Damage Code AMA3 099 000 2
Scope 3:
Reworking threaded joints on the rear axle
Working time:
Reworking threaded joints on the rear axle
Includes:
Removing and installing both rear wheels
Removing and installing struts
Removing and installing control arm
Visually inspecting screwed components for damage
Performing front + rear suspension alignment
Adjusting vehicle at front + rear
Labor time: 422 TU
Parts required:
PAF909664
Lock nut, M12 x 1.5
6 ea.
PAF008675
Hexagon-head bolt, M12 x 1.5 x 90
4 ea.
PAF008674
Hexagon-head bolt, M12 x 1.5 x 105
2 ea.
WHT008676
Hexagon-head bolt, M12 x 1.5 x 45
4 ea.
Required materials (usually already available at the Porsche dealer):
00004330508
Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz
tube
0.1 ea.
 Damage Code AMA3 099 000 2
Scope 4:
Reworking threaded joints on the rear axle
Working time:
Reworking threaded joints on the rear axle
Includes:
Removing and installing both rear wheels
Removing and installing intake manifold
Removing and installing rear axle carrier
Removing and installing upper control arm
Visually inspecting screwed components for damage
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Labor time: 326 TU
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Parts required:
PAF909664
Lock nut, M12 x 1.5
6 ea.
9A700867700
Hexagon-head bolt, M12 x 1.5 x 80
4 ea.
PAF008674
Hexagon-head bolt, M12 x 1.5 x 105
2 ea.
PAF008735
Hexagon-head bolt, M12 x 1.5 x 95
2 ea.
PAF008673
Hexagon-head bolt, M12 x 1.5 x 110
2 ea.
WHT008727
Cheese head bolt
12 ea.
9A740735700
Plate
6 ea.
WHT008676
Hexagon-head bolt, M12 x 1.5 x 45
4 ea.
PAF008955
O-ring
2 ea.
992129260
Hose clamp
2 ea.
PAF007957
Hexagon nut, M10 (M-no. E0A, 1P0)
2 ea.
Hexagon nut, M12 (M-no. 1P7)
2 ea.
or
9A700781900
Required materials (usually already available at the Porsche dealer):
00004330508
Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz
tube
0.1 ea.
 Damage Code AMA3 099 000 2
Scope 5:
Reworking threaded joints on the front axle
Working time:
Reworking threaded joints on the front axle
Includes:
Removing and installing both front wheels
Visually inspecting screwed components for damage
Labor time: 83 TU
Parts required:
PAF909664
Lock nut, M12 x 1.5
2 ea.
Also for vehicles with PDCC (M-no. 1P7):
May 4, 2021
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PAF909664
Lock nut, M12 x 1.5
2 ea.
PAF008742
Hexagon-head bolt, M12 x 1.5 x 70
2 ea.
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Required materials (usually already available at the Porsche dealer):
00004330508
Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz
tube
0.1 ea.
 Damage Code AMA3 099 000 2
Scope 6:
Reworking threaded joints on the front axle
Working time:
Reworking threaded joints on the front axle
Includes:
Removing and installing both front wheels
Visually inspecting screwed components for damage
Labor time: 99 TU
Parts required:
PAF909664
Lock nut, M12 x 1.5
2 ea.
9A700820900
Hexagon-head bolt, M12 x 1.5 x 95
2 ea.
Required materials (usually already available at the Porsche dealer):
00004330508
Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz
tube
0.1 ea.
 Damage Code AMA3 099 000 2
Scope 7:
Reworking threaded joints on front and rear axle at the left
Working time:
Reworking threaded joints on front and rear axle at the left
Includes:
Removing and installing one front and one rear wheel
Removing and installing control arm
Visually inspecting screwed components for damage
Labor time: 110 TU
Parts required:
PAF909664
Lock nut, M12 x 1.5
4 ea.
PAF008675
Hexagon-head bolt, M12 x 1.5 x 90
2 ea.
PAF008674
Hexagon-head bolt, M12 x 1.5 x 105
2 ea.
WHT008676
Hexagon-head bolt, M12 x 1.5 x 45
2 ea.
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Also for vehicles with PDCC (M-no. 1P7):
PAF909664
Lock nut, M12 x 1.5
2 ea.
Required materials (usually already available at the Porsche dealer):
00004330508
Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz
tube
0.1 ea.
 Damage Code AMA3 099 000 2
Scope 8:
Reworking threaded joints on front and rear axle
Working time:
Reworking threaded joints on front and rear axle
Includes:
Removing and installing one front wheel and both rear
wheels
Visually inspecting screwed components for damage
Labor time: 111 TU
Parts required:
PAF909664
Lock nut, M12 x 1.5
3 ea.
PAF008674
Hexagon-head bolt, M12 x 1.5 x 105
2 ea.
WHT008676
Hexagon-head bolt, M12 x 1.5 x 45
4 ea.
Required materials (usually already available at the Porsche dealer):
00004330508
Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz
tube
0.1 ea.
 Damage Code AMA3 099 000 2
Scope 9:
Reworking threaded joints on front and rear axle at the left
Working time:
Reworking threaded joints on front and rear axle
Includes:
Removing and installing one front and one rear wheel
Removing and installing control arm
Visually inspecting screwed components for damage
May 4, 2021
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AfterSales
Labor time: 108 TU
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ENU
AMA3
4
Parts required:
PAF909664
Lock nut, M12 x 1.5
4 ea.
PAF008675
Hexagon-head bolt, M12 x 1.5 x 90
2 ea.
PAF008674
Hexagon-head bolt, M12 x 1.5 x 105
1 ea.
WHT008676
Hexagon-head bolt, M12 x 1.5 x 45
2 ea.
Required materials (usually already available at the Porsche dealer):
00004330508
Mounting paste, 100 g/ 3,53 ozram/ 3.53 oz
tube
0.1 ea.
 Damage Code AMA3 099 000 2
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2021 Porsche Cars North America, Inc.
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