No. 63-21

Service
Technical Information
63/21
ENU
AMA4
1
AMA4 - Replacing or Repairing Engine (Stop Delivery/Recall Campaign)
Revision:
This bulletin replaces bulletin Group 1 63/21 AMA4, dated May 11, 2021,
Model Year:
2021
Vehicle Type:
718 Spyder (982) / 718 Boxster GTS 4.0 (982)
718 Cayman GT4 (982) / 718 Cayman GTS 4.0 (982)
Equipment:
•
•
•
•
•
•
Concerns:
Connecting rod bolts
Information:
Connecting rods that were not manufactured according to specifications may have been
installed in the engines of the affected vehicles. We cannot therefore rule out the possibility of
the connecting rod bolts loosening over the service life of the vehicle.
Engine type DWAA
Engine type DWAB
Engine type DWAC
Engine type DWAD
Engine type DKDA
Engine type DKDC
If this happens, you may hear noises from the crank drive while driving and the oil pressure warning in the
instrument would come on. If the customer continues to drive the vehicle, however, oil can start leaking
from the engine, and engine damage cannot be ruled out.
Action required: •
•
Replacing engine
Replace vehicle-specific stickers showing the allocation of vehicle identification number to engine
number
Information
Vehicles are assigned to one of scopes 1–10 or 13–16, depending on the vehicle type, vehicle
equipment and engine type.
The scope that is clearly assigned to an affected vehicle is shown in the PCSS vehicle information for this
campaign.
Overview:
Overview of the sections of this Technical Information:
•
Replacing engine
 Technical Information 'Required parts and materials - Replacing engine'
 Technical Information 'Required tools - Replacing engine'
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 Technical Information 'Preparatory work - Replacing engine'
 Technical Information 'Replacing engine'
 Technical Information 'Concluding work - Replacing engine'
 Technical Information 'Warranty processing - Overview' (Scopes 1–10 and 13–16)
Affected
vehicles:
Only vehicles assigned to the campaign (see also PCSS Vehicle Information). This campaign affects 193
vehicles.
Required parts and materials - Replacing engine
Information
Please always note: For vehicles with 6-speed manual transmission (M-no. 480), two different engine
types are valid.
The engine type installed in an affected vehicle depends on the production period and the corresponding
market for which the relevant vehicle was ordered.
Only the engine type identical to the engine to be replaced may be installed.
The corresponding engine type of the relevant vehicle can
be seen in the PCSS vehicle information  PCSS vehicle
information -1- and must be checked before ordering the
new engine. In addition, the affected vehicles are clearly
assigned to a scope that contains only the part number of
the correct engine type as well as all other required parts.
PCSS vehicle information
Parts Info:
Part No.
Designation
– Use
Qty.
V04015003J
 Replacement engine (engine type DKD)
– 718 Spyder/718 Cayman GT4
– with 6-speed manual transmission (M-no.
480, engine type DKDA)
1 ea.
or
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V04015003K
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 Replacement engine (engine type DWA)
– 718 Spyder/718 Cayman GT4
– with 6-speed manual transmission (M-no.
480, engine type DWAA)
– with Porsche Doppelkupplung (PDK) (M-no.
250, engine type DWAB)
1 ea.
 Replacement engine (engine type DKD)
– 718 Boxster GTS 4.0/718 Cayman GTS 4.0
– with 6-speed manual transmission (M-no.
480, engine type DKDC)
1 ea.
 Replacement engine (engine type DWA)
– 718 Boxster GTS 4.0/718 Cayman GTS 4.0
– with 6-speed manual transmission (M-no.
480, engine type DWAC)
– with Porsche Doppelkupplung (PDK) (M-no.
250, engine type DWAD)
1 ea.
AMA4
1
or
V04015003L
or
V04015003M
Additional parts required for scopes 1–10:
V04014001AJ
 Thatcham stickers (3 ea.)
– Vehicle-specific stickers showing the allocation of vehicle identification number to engine
number
1 ea.
99907283701
 Hexagon-head bolt, AM10 x 1.5 x 55-PA
– Rear-axle transverse strut
2 ea.
99907284001
 Hexagon-head bolt, M10 x 35
– Rear-axle strut to body
2 ea.
90037815901
 Hexagon-head bolt, AM8 x 60
– Anti-roll bar to rear-axle carrier
4 ea.
PAF105234
 Cheese head bolt with multiple-tooth head,
M10 x 52
– Drive shaft to transmission flange
12 ea.
9A740735700
 Plate
– Drive shaft to transmission flange
6 ea.
90091000303
 Hexagon nut, M8
– Exhaust flange
6 ea.
N 10769401
 Spring band clamp, 13.5 x 8.4
– Differential pressure hose
2 ea.
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PAF906651
 Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
– Flywheel
10 ea.
9A700846400
 External hexagon round-head bolt, BM12 x
1.5 x 55
– Transmission flange
6 ea.
90037824901
 Hexagon-head bolt, AM10 x 55
– Transmission mount bracket to transmission
housing
4 ea.
PAF008660
 Hexagon nut, M10
– Engine carrier
3 ea.
99970765340
 O-ring, 16.70 x 2.50N
– Refrigerant line
1 ea.
99970755741
 O-ring, 11.00 x 2.50NX
– Refrigerant line
1 ea.
Additional parts required – Vehicle-specific/equipment-specific:
•
718 Spyder/718 Cayman GT4
PAF007957
 Hexagon self-clinching nut, M10
– Anti-roll bar to connecting link
– 718 Spyder/718 Cayman GT4
2 ea.
982251263B
 Seal
– Exhaust flange
– 718 Spyder/718 Cayman GT4
2 ea.
PAF909664
 Hexagon collar nut, self-locking, M12 x 1.5
– Rear-axle camber and toe eccentric adjuster
– 718 Spyder/718 Cayman GT4
4 ea.
PAF009242
 Multiple-tooth flange screw, BM8 x 19
– Clutch pressure plate
– 6-speed manual gearbox (M-no. 480)
6 ea.
Additional parts required – Vehicle-specific/equipment-specific:
•
718 Boxster GTS 4.0/718 Cayman GTS 4.0
99908412309
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 Hexagon nut, M10
– Anti-roll bar to connecting link
– 718 Boxster GTS 4.0/718 Cayman GTS
4.0
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Technical Information
Materials:
63/21
ENU
982251263B
 Seal
– Exhaust flange
– 718 Boxster GTS 4.0/718 Cayman GTS
4.0
2 ea.
99908444501
 Lock nut, M12 x 1.5
– Rear-axle camber and toe eccentric adjuster
– 718 Boxster GTS 4.0/718 Cayman GTS
4.0
4 ea.
PAF009242
 Multiple-tooth flange screw, BM8 x 19
– Clutch pressure plate
– 6-speed manual gearbox (M-no. 480)
6 ea.
AMA4
1
Required materials (usually already available at the Porsche dealer):
Part No.
Designation
– Use
Qty.
00004330516
 Antifreeze, 20 liter/ 5.28 gal container container
– Cooling system
As much as
required
(approx. 2
liter/ 0.53 gal
required per
vehicle)
00004330539
 Klüberplus Gel grease, 100 g/ 3.5 oz tube
– O-rings, coolant hoses
As much as
required
(approx. 10
g/ 0.35 oz
required per
vehicle)
00004330508
 Optimol Paste TA grease, 100 g/ 3.5 oz tube
– Wheel centring surface to wheel hub
As much as
required
(approx. 10
g/ 0.35 oz
required per
vehicle)
Other materials:
Clean, lint-free cloth
Cleaning agent (e.g. isopropanol)
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Required tools - Replacing engine
Tools:
Special tools:
Designation/Comment
Use
VAS 581 007 - Extraction unit for R1234yf
or
suitable air-conditioning servicing unit for refrigerant
R134a, e.g. VAS 6381B - air-conditioning service
station R134a
Draining and filling refrigerant
VAS 6096/2 Vacuum pump
Draining/filling coolant and bleeding the
cooling system
9696 - Filling device
VAS 6889 Spring Band Clamp Pliers
VAS 6832 Master Gear unit elevating platform
Removing and installing engine
9454 - 9454 - Strapping belts
9769 - 9769 - Retainer plate
9769/1 - 9769/1 - Support
9769/2 - 9769/2 - Support
9822 - 9822 - Assembly tool
VAS 6890 - Spring band clamp pliers
VAS 6933 - Disassembly tool
VAS 6100 - Workshop crane
Removing and mounting transmission
3033 - 3033 - Lifting tackle
Removing and mounting double clutch transmission
VAS 6123 - Tension belts
VAS 6832/6 - Assembly fixture - Boxster
VAS 6932 - Transport system
VAS 6953 - Ring spanner insert, E18
3176 - 3176 - Centring mandrel
Removing and installing clutch
VAS 6766 - Counter-hold tool
T10172A - T10172A - Counter-hold tool
Removing and installing flywheel
9538/1 - 9538/1 - Toothed segment
Removing and installing flywheel DSG
9538/2 - 9538/2 - Bracket
VAS 6942 - Torque/torque angle wrench, 20-400
Nm (15-296 ftlb.)
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VAS 6931 - Engine and gearbox jack
Removing and installing transmission mount
V.A.G 1331/13 - Ring wrench insert, a/f 10
Removing and installing rear-axle cross
member
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9827 - 9827 - Release tool
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1
Checking the cooling system
T10007B - T10007B - Refractometer
V.A.G 1274B - Cooling system tester
9229/1 - 9229/1 - Puller hook
Suspension alignment, complete
9626 - 9626 - Insert for torque wrench
9647 - 9647 - Hook wrench
9730 - 9730 - Socket-wrench insert
9847 - 9847 - Socket-wrench insert
VAS 6826 - Steering wheel balance
VAS 6918 - Quick-clamping unit
VAS 6292 - Wheel-alignment system with Hawkeye Calibrating control unit for distance
measuring sensor
sensors
V.A.G 1813F - Wheel alignment computer
VAS 6430/1A - Adjustment device with reflector
VAS 6430/3 - Mirror for adjustment device
VAS 6190/2 - T-bar setting tool for ACC sensor
9900 - PIWIS Tester 3
On-board diagnosis (OBD)
VAS 5908 Battery Charger, 90 A
General tools:
•
•
•
•
Torque wrench, 2 – 10 Nm (1.5 – 7.5 ftlb.), e.g. VAG 1783 Torque wrench, 2-10 Nm (1.5-7.5
ftlb.)
Torque wrench, 6 – 50 Nm (4.5 – 37 ftlb.), e.g. VAG 1331A Torque wrench, 6-50 Nm (4.5-37
ftlb.)
Torque wrench, 40 – 200 Nm (30 – 148 ftlb.), e.g. VAG 1332 Torque wrench, 40-200 Nm
(30-148 ftlb.)
Torque angle torque wrench, e.g. 9768 - Electronic torque wrench, 2 - 100 Nm/1.5 - 74 ftlb.
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Preparatory work - Replacing engine
Work Procedure: 1
Allocate the new engine to the vehicle and request vehicle-specific stickers and certificate.
Information
Given that the engines are being replaced, the vehicle-specific stickers showing the allocation of
vehicle identification number to engine number must be replaced by updated stickers showing the
allocation of vehicle identification number to the new engine number.
As the production of the vehicle-specific stickers at Porsche AG takes approx. 4 working days plus
shipping, the vehicle-specific stickers (Thatcham) specified below should be requested as soon as
a new engine has been allocated to a certain vehicle:
Part No.
Designation
Qty.
V04014001AJ
Thatcham sticker (contains 3
ea.)
1 ea.
To ensure that your request is processed quickly and efficiently, always use the following
procedure when ordering the vehicle-specific stickers and certificate:
The vehicle-specific stickers must be requested from Porsche AG through your contact person
responsible for parts enquiries at Porsche Cars North America via PRMS ticket:
PCNA_Parts_Support : Attn Joseph Boudreau
As soon as the new engine has been been received, inspected for any damages and allocated to the
vehicle, send the following information and details via a PRMS ticket:
•
•
•
•
•
•
•
Vehicle identification number
Exact mileage (km or miles) of the vehicle (use last known mileage if vehicle is not yet
available)
Engine number of the old engine that was removed from the vehicle ((can be found within
PCSS)
Engine number of the new engine, which will be installed in the vehicle
Order no. (630...)
Delivery address and name of the contact person at the Porsche dealer to whom the
documents must be sent
Campaign name AMA4 Recall campaign – Replacing engine
A certificate of engine replacement will be provided to customers separately by PCNA.
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Information
The engine number is located on the crankcase towards the rear of the oil pan:
Engine number on crankcase
The engine number previously assigned to the VIN in the PAG systems is replaced with the new engine
number in the PAG systems.
2
Before starting working on a vehicle, use the PIWIS Tester to read out the fault memories and create
a Vehicle Analysis Log (VAL).
Mark the vehicle analysis log you have just created with the attribute "Initial VAL" and after carrying
out the campaign, return it using the PIWIS Tester.
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2.1
Connect a battery charger with a current
rating of at least 40 A, e.g. Battery
charger 90 A to the jump-start terminals and
switch it on  External power connection.
2.2
Switch on the ignition using the original
vehicle key.
For vehicles with "Porsche Entry & Drive",
replace the control panel in the ignition lock
with the original vehicle key, if necessary.
2.3
Connect 9900 - PIWIS Tester 3 to the
vehicle communication module (VCI) via the
USB cable. Then connect the communication module to the vehicle and switch on the
PIWIS Tester.
External power connection
Replacing engine
Information
Please note that different preliminary and subsequent work is required, depending on the vehicle type and
body shape.
For more information, refer to the relevant instructions in the Workshop Manuals.
Work Procedure: 1
Drain engine oil from the engine to be replaced and from the oil filter on the engine to be replaced.
Then install the completely empty oil filter and the previously used oil drain plugs back on the engine.
For instructions, see:
 Workshop Manual '170117 Draining and filling engine oil'
 Workshop Manual '173055 Changing oil filter'
WARNING
Danger of objects or loads falling down
•
Risk of squashing or crushing

Secure components to prevent them from falling down.
NOTICE
Engine/transmission unit lowered or inserted incorrectly.
•
Risk of damage to engine/transmission unit
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1
•
Cables and coolant hoses can be stretched and torn

Gradually lower or raise the engine using a jack.

Always check that all necessary cables were disconnected when lowering the engine/transmission
unit.

Make sure that no cables or hoses are damaged when installing the engine/transmission unit.

Get one or two more persons to help.
2
Remove engine/transmission unit.
For instructions on removing the engine/transmission unit, see  Workshop Manual '100119
Removing and installing engine'.
Information
After opening the refrigerant line connections, close them off immediately using stoppers.
3
Remove transmission from the engine to be replaced and place it on a suitable surface.
Make sure that the PDK transmission is not set down on the oil pan.
For instructions for manual transmission, see:  Workshop Manual '343527 Removing and
mounting transmission'.
For instructions for the PDK transmission, see:  Workshop Manual '373427 Removing and
mounting Porsche Doppelkupplung (PDK)'.
4
Remove peripheral parts, e.g. clutch or flywheel (depending on vehicle equipment) from the engine
to be replaced.
5
4.1
On vehicles with manual transmission: Remove clutch from the engine to be replaced.
 Workshop Manual '305019 Removing and installing clutch'
4.2
Remove flywheel on the engine to be replaced.
 Workshop Manual '136019 Removing and installing flywheel'
 Workshop Manual '136019 Removing and installing flywheel for double clutch transmission'
Place the engine to be replaced on a suitable surface.
Information
The engines to be replaced must be scrapped by certified scrapping companies in the market, if not
requested back by Porsche.
6
Remove transport packaging on the new engine.
7
Lift new engine out of the transport packaging and position on the elevating platform.
 Workshop Manual '1001IN Tools for removing/installing: units and working on assembly support'
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8
Verify and document new engine numberon the repair order.
9
Fit the previously removed peripheral parts to the new engine as described in the Workshop Manual.
9.1
Fit the flywheel to the new engine using new fastening screws.
 Workshop Manual '136019 Removing and installing flywheel'
 Workshop Manual '136019 Removing and installing flywheel for double clutch transmission'
9.2
On vehicles with manual transmission: Fit the clutch to the new engine using new
fastening screws.
 Workshop Manual '305019 Removing and installing clutch'
10 Before installing the engine/transmission unit, read off and note down the IMA values of the new
fuel injectors.
To do this, remove the corresponding heat shield for ignition coils, then release and disconnect the
plug connection on the injector.
Finally, connect and lock the relevant plug connection again and install the corresponding heat shield
for ignition coils.
The IMA value can be read off the injector 
Fuel injector: IMA value -1- at the position
shown in the graphic  Fuel injector: IMA value
-2- on the electric plug connection.
11 Mount the transmission on the new engine using new
fastening screws.
For instructions for manual transmission, see: 
Workshop Manual '343527 Removing and mounting
transmission'.
For instructions for the PDK transmission, see: 
Workshop Manual '373427 Removing and mounting
Porsche Doppelkupplung (PDK)'.
Fuel injector: IMA value
12 Install engine/transmission unit.
For instructions on installing the engine/transmission unit, see  Workshop Manual '100119
Removing and installing engine'.
13 Perform on-board diagnosis using the PIWIS Tester.
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13.1
Assign the IMA values you wrote down earlier to the relevant cylinder under Maintenance/repairs  Injectors  Install new injectors on the PIWIS Tester.
13.2
Read out the fault memory and check any existing fault memory entries  Workshop Manual
'033500 Fault memory for on-board diagnosis'.
13.3
Delete fault memory entries and return to the control unit selection screen.
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13.4
Select the DME control unit in the control unit selection screen ('Overview' menu) and press
•F12“ ("Next") to confirm your selection.
13.5
Call up the 'Drive links/checks' menu.
13.6
Select the 'Adaptations' function and press •F12“ ("Next") to confirm your selection.
13.7
Select all functions listed under ‘Adaptations’ individually and perform them one after the
other.
Then press •F12“ ("Next") and •F11“ ("Back") to return to the control unit selection screen.
13.8
Read out the engine-oil level using the PIWIS Tester and add engine oil if necessary 
Workshop Manual '170101 Checking engine-oil level'.
13.9
Switch off ignition.
14 Perform suspension alignment and make adjustments.
For instructions, see:
 Workshop Manual '449503 Suspension alignment, complete'
 Workshop Manual '4495TW Adjustment values for suspension alignment'
15 After correcting the wheel alignment values, carry out the following work.
15.1
Calibrate steering-angle sensor  Workshop Manual '456005 Initialising and calibrating
PSM steering-angle sensor'.
15.2
Calibrating PASM
15.2.1
Select the PASM control unit in the control unit selection screen ('Overview'
menu) and press •F12“ ('Next') to confirm your selection.
15.2.2
Once the PASM control unit has been found and is displayed in the overview, select
the 'Maintenance/repairs' menu.
15.2.3
Select 'Calibration' in the menu and press •F12“ (‘Next’) to confirm. Follow the
instructions on the PIWIS Tester and complete calibration.
15.3
Teach steering lock settings for the power-steering gear  Workshop Manual '489025
Power-steering gear: Teaching steering lock settings'.
15.4
If installed: Calibrate front camera  Workshop Manual '963855 Replacing front camera'.
15.5
If installed: Calibrate control unit for distance measuring sensor (ACC sensor)  Workshop
Manual '278515 Adjusting control unit for distance measuring sensor'.
15.6
Adjust the headlights  Workshop Manual '941516 Adjusting headlights'.
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Concluding work - Replacing engine
Information
Once the engine in the vehicle has been replaced, the stickers affixed to the vehicle showing the vehicle
identification number and engine number must be replaced with updated stickers showing the engine
number of the newly installed engine.
1
Affix new vehicle identification stickers over the stickers showing the allocation of vehicle identification number to engine number.
The stickers must be affixed at the following positions on the right-hand side of the vehicle in
direction of travel:
•
•
•
Lid, front right inside
A-pillar, front right
Lid, rear right inside (only for 718 Spyder: lid, top rear)
1.1
Check that the vehicle identification number and engine number shown on the new stickers
match the vehicle identification number of the vehicle and the engine number of the newly
installed engine.
1.2
Affix new sticker over existing sticker on front lid.
Sticker on lid, front right
1.3
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1.2.1
Clean the sticker  Sticker on lid, front right affixed to the front lid using a suitable
cleaning agent (e.g. isopropanol) and then rub it dry with a clean, lint-free cloth.
1.2.2
Affix a new sticker over the existing sticker in such a way that the existing sticker is
covered exactly by the new sticker. When affixing the new sticker, make sure that
the new sticker is affixed with the same text alignment as the existing sticker.
1.2.3
Close the front lid.
Affix new sticker over existing sticker on the front right A-pillar.
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Sticker on A-pillar, front right
1.4
1.3.1
Open front right door.
1.3.2
Clean the sticker  Sticker on A-pillar, front right affixed to the A-pillar using a
suitable cleaning agent (e.g. isopropanol) and then rub it dry with a clean, lint-free
cloth.
1.3.3
Affix a new sticker over the existing sticker in such a way that the existing sticker is
covered exactly by the new sticker. When affixing the new sticker, make sure that
the new sticker is affixed with the same text alignment as the existing sticker.
1.3.4
Close front right door.
Affix new sticker over existing sticker on the rear right lid.
Sticker on rear lid
1.4.1
Open the luggage compartment lid.
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1.4.2
Clean the sticker  Sticker on rear lid affixed to the side of the rear right side of the
lid  Sticker on rear lid -1- (except 718 Spyder  Sticker on rear lid -2- ) using a
suitable cleaning agent (e.g. isopropanol) and then rub it dry with a clean, lint-free
cloth.
1.4.3
Affix a new sticker over the existing sticker in such a way that the existing sticker is
covered exactly by the new sticker. When affixing the new sticker, make sure that
the new sticker is affixed with the same text alignment as the existing sticker.
1.4.4
Close the luggage compartment lid.
Carry out an extended test drive according to the criteria for a test drive during the sales check.
Observe the following specifications during the extended test drive:
•
•
•
•
Only allow service advisors or workshop staff with the relevant qualification and experience
(e.g. workshop managers) to test-drive the vehicle.
The vehicle should be driven for a distance of approx. 12 miles with a normal driving profile.
Do not exceed a maximum engine speed of 6,500 rpm.
Check the vehicle for unusual handling behavior, vibrations and noise.
On vehicles with PDK transmission, also pay particular attention to the following points:
•
•
Only drive with the selector lever in position "D".
Do not drive in kickdown mode in order to ensure that a maximum engine speed of 6,500
rpm is not exceeded.
3
After the test drive, let the vehicle cool down until the coolant temperature is max. 60 °C. Then
check the coolant level and engine-oil level and add coolant or engine oil as required.
4
Create vehicle analysis log (VAL) using the PIWIS Tester.
Mark the vehicle analysis log you have just created with the attribute "Final VAL" and after carrying
out the campaign, return it using the PIWIS Tester.
5
Disconnect the PIWIS Tester from the vehicle.
6
Switch off and disconnect the battery charger.
7
Raise the vehicle on a lifting platform again and check the engine for leaks or other problems.
8
Enter the campaign in the Warranty and Maintenance booklet.
–End of action required –
For warranty processing, see Scopes 1–10 under  Technical Information '941516 Warranty
processing'.
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Warranty processing - Overview
Overview:
Information
The warranty processing section of this document is divided into the following sections:
•
Replacing engine: Scope 1 – Scope 10 and Scope 13 – Scope 16
Information
The specified working times were determined specifically for carrying out this campaign and include all
required preparatory and concluding work.
The working times may differ from the working times published in the Labor Operation List in PIWIS.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Scope 1:  Technical Information '941516 Warranty processing - Replacing engine - Scope 1'
Scope 2:  Technical Information '941516 Warranty processing - Replacing engine - Scope 2'
Scope 3:  Technical Information '941516 Warranty processing - Replacing engine - Scope 3'
Scope 4:  Technical Information '941516 Warranty processing - Replacing engine - Scope 4'
Scope 5:  Technical Information '941516 Warranty processing - Replacing engine - Scope 5'
Scope 6:  Technical Information '941516 Warranty processing - Replacing engine - Scope 6'
Scope 7:  Technical Information '941516 Warranty processing - Replacing engine - Scope 7'
Scope 8:  Technical Information '941516 Warranty processing - Replacing engine - Scope 8'
Scope 9:  Technical Information '941516 Warranty processing - Replacing engine - Scope 9'
Scope 10:  Technical Information '941516 Warranty processing - Replacing engine - Scope 10'
Scope 13:  Technical Information '941516 Warranty processing - Replacing engine - Scope 13'
Scope 14:  Technical Information '941516 Warranty processing - Replacing engine - Scope 14'
Scope 15:  Technical Information '941516 Warranty processing - Replacing engine - Scope 15'
Scope 16:  Technical Information '941516 Warranty processing - Replacing engine - Scope 16'
Warranty processing - Replacing engine - Scope 1
Scope 1:
Replacing engine
•
•
•
718 Cayman GT4
With 6-speed manual gearbox (M-no. 480)
Engine type DKDA
AfterSales
Jun 18, 2021
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Working time:
Labor time: 1567 TU
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)Connecting and disconnecting PIWIS Tester (several
times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
Jun 18, 2021
Page 18 of 41
V04015003J
Replacement engine (engine type DKDA)
- 718 Cayman GT4
- with 6-speed manual transmission (M-no. 480)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
PAF007957
Hexagon self-clinching nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF009242
Multiple-tooth flange screw, BM8 x 19
6 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
AfterSales
Service
Technical Information
63/21
ENU
AMA4
1
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
PAF909664
Hexagon collar nut, self-locking, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 2
Scope 2:
Replacing engine
•
•
•
718 Spyder
With 6-speed manual gearbox (M-no. 480)
Engine type DKDA
Working time:
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Replacing vehicle identification stickers
AfterSales
Labor time: 1527 TU
Jun 18, 2021
Page 19 of 41
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Technical Information
63/21
Carrying out an extended test drive
Required parts:
V04015003J
Replacement engine (engine type DKDA)
- 718 Spyder
- with 6-speed manual transmission (M-no. 480)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
PAF007957
Hexagon self-clinching nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF009242
Multiple-tooth flange screw, BM8 x 19
6 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
PAF909664
Hexagon collar nut, self-locking, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
Jun 18, 2021
Page 20 of 41
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Service
Technical Information
63/21
ENU
AMA4
1
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 3
Scope 3:
Replacing engine
•
•
•
718 Boxster GTS 4.0
With 6-speed manual gearbox (M-no. 480)
Engine type DKDC
Working time:
Labor time: 1485 TU
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
V04015003L
Replacement engine (engine type DKDC)
- 718 Boxster GTS 4.0
- with 6-speed manual transmission (M-no. 480)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
99908412309
Hexagon nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
AfterSales
Jun 18, 2021
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9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF009242
Multiple-tooth flange screw, BM8 x 19
6 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
99908444501
Lock nut, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 4
Scope 4:
Replacing engine
•
•
•
Jun 18, 2021
Page 22 of 41
718 Cayman GTS 4.0
With 6-speed manual gearbox (M-no. 480)
Engine type DKDC
AfterSales
Service
Technical Information
63/21
ENU
AMA4
1
Working time:
Labor time: 1525 TU
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
V04015003L
Replacement engine (engine type DKDC)
- 718 Cayman GTS 4.0
- with 6-speed manual transmission (M-no. 480)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
99908412309
Hexagon nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF009242
Multiple-tooth flange screw, BM8 x 19
6 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
AfterSales
Jun 18, 2021
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9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
99908444501
Lock nut, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 5
Scope 5:
Replacing engine
•
•
•
718 Cayman GT4
With Porsche Doppelkupplung (PDK) (M-no. 250)
Engine type DWAB
Working time:
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Jun 18, 2021
Page 24 of 41
AfterSales
Labor time: 1548 TU
Service
Technical Information
63/21
ENU
AMA4
1
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
V04015003K
Replacement engine (engine type DWAB)
- 718 Cayman GT4
- with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
PAF007957
Hexagon self-clinching nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
PAF909664
Hexagon collar nut, self-locking, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
AfterSales
Jun 18, 2021
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63/21
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 6
Scope 6:
Replacing engine
•
•
•
718 Spyder
With Porsche Doppelkupplung (PDK) (M-no. 250)
Engine type DWAB
Working time:
Labor time: 1508 TU
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
Jun 18, 2021
Page 26 of 41
V04015003K
Replacement engine (engine type DWAB)
- 718 Spyder
- with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
PAF007957
Hexagon self-clinching nut, M10
2 ea.
AfterSales
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Technical Information
63/21
ENU
AMA4
1
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
PAF909664
Hexagon collar nut, self-locking, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 7
Scope 7:
Replacing engine
•
•
•
718 Boxster GTS 4.0
With Porsche Doppelkupplung (PDK) (M-no. 250)
Engine type DWAD
AfterSales
Jun 18, 2021
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63/21
Working time:
Labor time: 1466 TU
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
Jun 18, 2021
Page 28 of 41
V04015003M
Replacement engine (engine type DWAD)
- 718 Boxster GTS 4.0
- with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
99908412309
Hexagon nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
AfterSales
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Technical Information
63/21
ENU
AMA4
1
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
99908444501
Lock nut, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 8
Scope 8:
Replacing engine
•
•
•
718 Cayman GTS 4.0
With Porsche Doppelkupplung (PDK) (M-no. 250)
Engine type DWAD
Working time:
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
AfterSales
Labor time: 1506 TU
Jun 18, 2021
Page 29 of 41
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Technical Information
63/21
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
V04015003M
Replacement engine (engine type DWAD)
- 718 Cayman GTS 4.0
- with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
99908412309
Hexagon nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
99908444501
Lock nut, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
Jun 18, 2021
Page 30 of 41
AfterSales
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Technical Information
00004330508
63/21
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
ENU
AMA4
1
0.1 ea.
(= approx. 10 g/ 0.35 oz)
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 9
Scope 9:
Replacing engine
•
•
•
•
718 Boxster GTS 4.0
With Porsche Doppelkupplung (PDK) (M-no. 250)
With adaptive cruise control (ACC) (M-no. 456)
Engine type DWAD
Working time:
Labor time: 1494 TU
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Calibrating control unit for distance measuring sensor
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
V04015003M
Replacement engine (engine type DWAD)
- 718 Boxster GTS 4.0
- with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
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99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
99908412309
Hexagon nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
99908444501
Lock nut, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 10
Scope 10:
Replacing engine
•
•
•
•
Jun 18, 2021
Page 32 of 41
718 Cayman GTS 4.0
With Porsche Doppelkupplung (PDK) (M-no. 250)
With adaptive cruise control (ACC) (M-no. 456)
Engine type DWAD
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Service
Technical Information
63/21
ENU
AMA4
1
Working time:
Labor time: 1534 TU
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Calibrating control unit for distance measuring sensor
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
V04015003M
Replacement engine (engine type DWAD)
- 718 Cayman GTS 4.0
- with Porsche Doppelkupplung (PDK) (M-no.
250)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
99908412309
Hexagon nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
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Jun 18, 2021
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9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
99908444501
Lock nut, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 13
Scope 13:
Replacing engine
•
•
•
718 Cayman GT4
With 6-speed manual gearbox (M-no. 480)
Engine type DWAA
Working time:
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)Connecting and disconnecting PIWIS Tester (several
times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Jun 18, 2021
Page 34 of 41
AfterSales
Labor time: 1567 TU
Service
Technical Information
63/21
ENU
AMA4
1
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
V04015003K
Replacement engine (engine type DWAA)
- 718 Cayman GT4
- with 6-speed manual gearbox (M-no. 480)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
PAF007957
Hexagon self-clinching nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF009242
Multiple-tooth flange screw, BM8 x 19
6 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
PAF909664
Hexagon collar nut, self-locking, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
AfterSales
Jun 18, 2021
Page 35 of 41
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AMA4
ENU
Technical Information
63/21
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 14
Scope 14:
Replacing engine
•
•
•
718 Spyder
With 6-speed manual gearbox (M-no. 480)
Engine type DWAA
Working time:
Labor time: 1527 TU
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
Jun 18, 2021
Page 36 of 41
V04015003K
Replacement engine (engine type DWAA)
- 718 Spyder
- with 6-speed manual gearbox (M-no. 480)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
PAF007957
Hexagon self-clinching nut, M10
2 ea.
AfterSales
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Technical Information
63/21
ENU
AMA4
1
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF009242
Multiple-tooth flange screw, BM8 x 19
6 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
PAF909664
Hexagon collar nut, self-locking, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 15
Scope 15:
Replacing engine
•
•
•
718 Boxster GTS 4.0
With 6-speed manual gearbox (M-no. 480)
Engine type DWAC
AfterSales
Jun 18, 2021
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63/21
Working time:
Labor time: 1485 TU
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
Jun 18, 2021
Page 38 of 41
V04015003M
Replacement engine (engine type DWAC)
- 718 Boxster GTS 4.0
- with 6-speed manual gearbox (M-no. 480)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
99908412309
Hexagon nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF009242
Multiple-tooth flange screw, BM8 x 19
6 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
AfterSales
Service
Technical Information
63/21
ENU
AMA4
1
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
99908444501
Lock nut, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
00004330508
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
 Damage Code AMA4 099 000 2
Warranty processing - Replacing engine - Scope 16
Scope 16:
Replacing engine
•
•
•
718 Cayman GTS 4.0
With 6-speed manual gearbox (M-no. 480)
Engine type DWAC
Working time:
Replacing engine
Includes:
Removing and installing engine/transmission unit
Removing and mounting transmission
Removing engine to be replaced and mounting new engine
Removing peripheral parts on engine to be replaced and
installing them on new engine
Checking engine-oil level
Connecting and disconnecting battery charger (several
times)
Connecting and disconnecting PIWIS Tester (several times)
Performing on-board diagnosis using the PIWIS Tester
Performing suspension alignment and adjusting the vehicle
Calibrating steering-angle sensor and teaching limit stops
Calibrating PASM
AfterSales
Labor time: 1525 TU
Jun 18, 2021
Page 39 of 41
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AMA4
ENU
Technical Information
63/21
Calibrating front camera (if installed)
Replacing vehicle identification stickers
Carrying out an extended test drive
Required parts:
V04015003M
Replacement engine (engine type DWAC)
- 718 Cayman GTS 4.0
- with 6-speed manual transmission (M-no. 480)
1 ea.
V04014001AJ
Thatcham stickers
1 ea.
99907283701
Hexagon-head bolt, AM10 x 1.5 x 55-PA
2 ea.
99907284001
Hexagon-head bolt, M10 x 35
2 ea.
90037815901
Hexagon-head bolt AM8 x 60
4 ea.
99908412309
Hexagon nut, M10
2 ea.
PAF105234
Cheese head bolt with multiple-tooth head,
M10 x 52
12 ea.
9A740735700
Plate
6 ea.
982251263B
Seal
2 ea.
90091000303
Hexagon nut, M8
6 ea.
N 10769401
Spring band clamp, 13.5 x 8.4
2 ea.
PAF009242
Multiple-tooth flange screw, BM8 x 19
6 ea.
PAF906651
Cheese head bolt with multiple-tooth head,
M10 x 1 x 29
10 ea.
9A700846400
External hexagon round-head bolt, BM12 x 1.5
x 55
6 ea.
90037824901
Hexagon-head bolt, AM10 x 55
4 ea.
PAF008660
Hexagon nut, M10
3 ea.
99970765340
O-ring 16.70 x 2.50N
1 ea.
99970755741
O-ring 11.00 x 2.50NX
1 ea.
99908444501
Lock nut, M12 x 1.5
4 ea.
00004330516
Antifreeze (20 liter/ 5.28 gal container)
0.1 ea.
(= approx. 2 liter/ 0.53 gal)
00004330539
Klüberplus Gel grease (100 g/ 3.5 oz/ 3.53 oz
tube)
0.1 ea.
(= approx. 10 g/ 0.35 oz)
Required materials:
Jun 18, 2021
Page 40 of 41
AfterSales
Service
Technical Information
00004330508
63/21
Optimol Paste TA grease (100 g/ 3.5 oz/ 3.53
oz tube)
ENU
AMA4
1
0.1 ea.
(= approx. 10 g/ 0.35 oz)
 Damage Code AMA4 099 000 2
Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training
courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special
tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the
safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and
safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a
discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed.
© 2021 Porsche Cars North America, Inc.
AfterSales
Jun 18, 2021
Page 41 of 41