No. 20-14
Service Bulletin Details
Public Details for: No. 20-14
Installation instructions for retrofitting a roof box on a variety of porsche models.
- 2021 - 2020 - 2019 - 2018 - 2017 - 2016 - 2015 - 2014 - 2013 - 2012 - 2011 - 2010 - 2009 - 2008 - 2007 - 2006 - 2005 - 2004 - 2003 -
Models from 2021
2021 PORSCHE 911 |
2021 PORSCHE CAYENNE |
2021 PORSCHE MACAN |
2021 PORSCHE PANAMERA |
2021 PORSCHE TAYCAN |
Models from 2020
2020 PORSCHE 911 |
2020 PORSCHE CAYENNE |
2020 PORSCHE MACAN |
2020 PORSCHE PANAMERA |
2020 PORSCHE TAYCAN |
Models from 2009
2009 PORSCHE 911 (997) |
2009 PORSCHE CAYENNE |
Models from 2008
2008 PORSCHE 911 (997) |
2008 PORSCHE CAYENNE |
Models from 2007
2007 PORSCHE 911 (997) |
2007 PORSCHE CAYENNE |
Models from 2006
2006 PORSCHE 911 (997) |
2006 PORSCHE CAYENNE |
Models from 2005
2005 PORSCHE 911 (997) |
2005 PORSCHE CAYENNE |
Models from 2004
2004 PORSCHE CAYENNE |
Models from 2003
2003 PORSCHE CAYENNE |
Installation and Conversion Instructions All 20/14 ENU 6692 6 Roof box (520 liter) Vehicle Types: • • • • • • • • • • • • Taycan Cross Turismo (Y1B) – all vehicles with roof rails (3S1/3S2) with roof transport system (TEQUIPMENT) Taycan (Y1A) – all vehicles with panoramic fixed-glass roof (3FG) with roof transport system (TEQUIPMENT) Macan (95B) – all models with roof rails (I-no. 3S1/3S5) or with roof transport system (5W1/5W4) 911 Carrera (992)/Turbo (992) – all models, body type: ONLY for Coupé with roof transport system (TEQUIPMENT) 911 Carrera (991)/Turbo (991) – all models, body type: Coupé ONLY with roof transport system (549) 911 Carrera (997)/Turbo (997) – all models, body type: Coupé ONLY with roof transport system (549) Panamera (971) – all models, NOT Executive with roof transport system (549 or TEQUIPMENT) Panamera (970) – all models, NOT Executive with roof transport system (549) Cayenne Coupé (9YB) – all models with roof transport system (TEQUIPMENT) Cayenne (9YA) – all models with roof rails (3S1/3S2) and roof transport system (5W1/5W4) Cayenne (92A) – all models with roof rails (3S1/3S5) or with roof transport system (5W1/5W4) Cayenne (9PA) – all models with roof rails (3S7) or with roof transport system (3S8) Model Year: As of 2003 Information: Instructions for assembly and use Figure 1 Note: A roof box (520 liter) ( Figure 1) can be installed on the base carriers (roof rail bars or roof transport system, referred to below simply as "roof transport system") of the vehicles specified above. Tequipment Aug 4, 2021 Page 1 of 11 6 All 6692 ENU Installation and Conversion Instructions 20/14 The roof box (520 liter): • • • • • Parts Info: was tested on the vehicles specified above and adapted accordingly; increases the luggage space of the vehicle by approx. 520 liters; can be opened from either longitudinal side; has air ducts running lengthways, which minimize drag and interfering driving noises; has a safety closing system. The key can be removed only when the lid of the roof box (520 liter) is closed properly. To close the lid properly, all six closing points must be closed and the key must be at the "locked" position. 958.044.000.12 Roof box (520 liter) –color: black–, set 958.044.000.13 Roof box (520 liter) –color: Platinum Look–, set Parts List: Figure 2 Aug 4, 2021 Page 2 of 11 ——— 1x Roof box (520 liter) Figure 2 -1- 955.044.000.59 2x Key with key code, set Figure 2 -2- ——— 3x Tension strap Figure 2 -3- ——— 1x Warning (sticker) Figure 2 -4- ——— 4x T-bolt, M8 x 55 Figure 2 -5- Tequipment Installation and Conversion Instructions Spare Parts: Note: All 20/14 ENU 6692 ——— 4x Clamping piece Figure 2 -6- ——— 8x Butterfly nut, M8 Figure 2 -7- ——— 2x Profile rail (ski support) Figure 2 -8- ——— 4x Sliding block (plastic) Figure 2 -9- ——— 4x Hexagon-head bolt, M8 x 45 Figure 2 -10- ——— 1x Instructions for assembly and use (not shown) 958.044.000.21 1x Assembly kit (small parts/spare parts), set comprising: ——— 3x Tension strap Figure 2 -3- ——— 4x T-bolt, M8 x 55 Figure 2 -5- ——— 4x Clamping piece Figure 2 -6- ——— 4x Butterfly nut, M8 Figure 2 -7- 6 The keys ( Figure 2 -2-) can be re-ordered if lost by specifying the part number and the code "Nxxx" (possible codes range from N001 to N200) specified on the lock cylinder. Technical Data: • • • • 1 Max. length: approx. 2,180 mm/ 85.83 in Max. width: approx. 895 mm/ 35.24 in Max. height: approx. 400 mm/ 15.75 in Empty weight: 26 kg/ 57.3 lbs1 Observe permissible roof load for the vehicle ( Owner's Manual, section on 'Weights')! WARNING Improper loading and installing of the roof transport system or add-on modules • Danger of objects falling down • Danger of objects sticking out Load the roof transport system or add-on modules in such a way that the load does not project over the sides of the roof area. Select the distances between several add-on modules mounted next to each other so that the transported items cannot bump against each other during the trip. Secure load sufficiently to prevent it from shifting during the trip. Check the roof transport system or add-on modules regularly before each trip and during an extended trips to make sure they are seated correctly and securely on the vehicle. Tequipment Aug 4, 2021 Page 3 of 11 6 All 6692 ENU Installation and Conversion Instructions 20/14 CAUTION Driving with a roof load • Higher center of gravity • Larger area exposed to the wind • Different vehicle handling Adapt driving style accordingly. Read the speed instructions and general information on the "Roof transport system" in the Owner's Manual. Information Please inform the customer of this accordingly. CAUTION Risk of damage to the load or to the roof box if • profile rails (ski supports) are not secured. Never transport profile rails (ski supports) in the roof box unsecured. Always fasten them as described in the instructions for use. Work Procedure: 1 Preparing roof box (520 liter) for mounting Information When opening, make sure that the opposite lock is locked. 1.1 Unpack the roof box and unlock it with one of the keys supplied. Turn the key clockwise to do this. 1.2 Install the clamping pieces 1 2 3 4 5 6 1.2.1 Aug 4, 2021 Page 4 of 11 – Perforated strips – Guide in the roof box floor – Desired breaking point (bore) in the perforated strip – T-bolt, M8 x 55 – Clamping piece – Butterfly nut, M8 Move all four perforated strips into the guides so that the center desired breaking point (bore) is centered in the cut-out on the guide. Figure 3 1.2.2 Press a T-bolt (M8 x 55) through the desired breaking point (bore) from below. 1.2.3 Install clamping piece onto the thread of the T-bolt. Tequipment Installation and Conversion Instructions 1.2.4 All 20/14 ENU 6692 6 Loosely install M8 butterfly nut ( Figure 3). Install the remaining 3 clamping pieces in the same way. 1.3 Installing ski supports 1 2 3 – Hexagon-head bolt, M8 x 45 – Sliding block (plastic) – Ski support 1.3.1 Position hexagon-head bolt (M8 x 45) into the (plastic) sliding block with the bolt head flush ( Figure 4 -A-). 1.3.2 Guide the (plastic) sliding block together with the M8 x 45 hexagon-head bolt into the groove on the underside of the ski support ( Figure 4 -B-). Figure 4 Install the remaining sliding blocks in the same way. 1.3.3 Align the two sliding blocks (underside of ski support) with respect to the width of the perforated strips (guide rail) in the roof box floor ( Figure 5 -A, arrows-). 1.3.4 Position thread of the M8 x 45 hexagon-head bolt on the desired breaking point in the perforated strip ( Figure 5 -inset A-). 1.3.5 Carefully press the ski support with the thread of the M8 x 45 hexagon-head bolt into the perforated strip ( Figure 5 -B-) until the ski support is positioned on the guide rail. 1.3.6 Secure the ski support to the underside of the roof box with two M8 butterfly nuts ( Figure 5 -C-). Figure 5 Install the second ski support in the same way. 1.4 2 Lock roof box (520 liter). Install roof transport system on the vehicle ( Owner's Manual, section on 'Roof Transport System'). Tequipment Aug 4, 2021 Page 5 of 11 6 All 6692 ENU 3 Installation and Conversion Instructions 20/14 ONLY for Cayenne (9PA; MY 2003 – 2010): Position roof carrier systems on the vehicle. 3.1 Vehicles with roof transport system arrow – 1–2 – 3–6 – X – Cut-out in guide rail Groove in guide rail for carrier (front) Groove in guide rail for carrier (rear) Control dimension approx. 800 mm/ 31.5 in 3.1.1 Open side roof transport system caps on the roof transport system carrier. 3.1.2 Install the front/rear carrier into the large cut-out on the guide rail ( Roof transport system on the Cayenne (9PA) -arrow-) and push it forward or back towards the side grooves in the guide rails ( Roof transport system on the Cayenne (9PA) -top-). You will feel slight resistance and hear a click at these positions. • • Roof transport system on the Cayenne (9PA) Position of front carrier: front groove ( Roof transport system on the Cayenne (9PA) -1-) Position of rear carrier: second groove after the large cut-out ( Roof transport system on the Cayenne (9PA) -4-) 3.1.3 Check gap X between the carriers ( Roof transport system on the Cayenne (9PA) -bottom-). Gap X: Control value 800 mm +/-5 mm 3.1.4 Decide which side (driver’s or passenger’s side) you want to install the add-on modules (roof box, bicycle rack, etc.) on and close the cap on the carrier on the opposite side. This secures the carrier and prevents it from moving lengthways. Aug 4, 2021 Page 6 of 11 Tequipment Installation and Conversion Instructions 3.2 20/14 ENU 6692 6 Vehicles with roof rails 1 2 X 3.2.1 – Front bar/seam dimension – Rear bar/seam dimension – Control dimension approx. 800 mm/ 31.5 in Loosen front/rear bar, check gaps with respect to the seam and make adjustments if necessary ( Roof rail bars on the Cayenne (9PA)). • • 3.2.2 3.2.3 4 All Front bar: Control value 25 mm +/-2 mm Rear bar: Control value 150 mm +/-2 mm Bolt both bars securely to the roof rails. Roof rail bars on the Cayenne (9PA) Decide which side (driver’s or passenger’s side) you want to install the add-on modules (roof box, bicycle rack, etc.) on and close the caps on the opposite side. Loosely pre-fitting roof box (520 liter) on the roof transport system WARNING Improper loading and installing of the roof transport system or add-on modules • Danger of objects falling down • Danger of objects sticking out Load the roof transport system or add-on modules in such a way that the load does not project over the sides of the roof area. Select the distances between several add-on modules mounted next to each other so that the transported items cannot bump against each other during the trip. Secure load sufficiently to prevent it from shifting during the trip. Check the roof transport system or add-on modules regularly before each trip and during an extended trips to make sure they are seated correctly and securely on the vehicle. CAUTION Incorrect installation, use or care of the roof box • Risk of damage to the roof of the vehicle, tailgate and/or roof box Tequipment Aug 4, 2021 Page 7 of 11 6 All 6692 ENU 20/14 Installation and Conversion Instructions Since the roof box is large, it should always be installed and removed from the roof transport system by two people. Open the roof box only if the opposite lock is locked. Remove the roof box from the roof of the vehicle before washing the vehicle in an automatic car wash. Keep in mind the new overall vehicle height when driving through tunnels or under low branches and when driving into parking garages and underpasses. Clean the roof box using soapy water only (without alcohol, chlorine or ammonia additives); other substances could attack and damage the surface. Do not put stickers on the roof box. The adhesive film can dissolve the surface of the roof box or cause tension cracks. Occasionally spray the locks of the roof box with a commercially available spray lubricant. The lubricant must not come into contact with the plastic surface of the roof box. When opening the rear lid for the first time, ensure that there is sufficient space between the rear lid and the installed roof box. Move the roof box forward in direction of travel if necessary. 4.1 Decide which side (driver's/passenger's side) you want to install the roof box (520 liter) on. 4.2 Open the cap of the roof transport system (front/rear) on this side ( Owner's Manual, section on 'Roof Transport System') and install roof box (520 liter) on the roof transport system ( Figure 6). 1 2 – Sliding block at T-bolt (M8 x 55) – Groove on roof transport system carrier 4.3 Check the position of the next sliding block (T-bolt, M8 x 55) with respect to the groove in the roof transport system carrier and align it as required ( Figure 6 -A-). 4.4 Guide sliding block (T-bolt, M8 x 55) with roof box (520 liter) into the groove on the carrier (front/rear). 4.5 Carefully push roof box (520 liter) at front and Figure 6 rear to the center of the vehicle until the last two sliding blocks are touching the groove in the roof transport system carrier. 4.6 Adjust the position of the last two sliding blocks (T-bolt, M8 x 55) with respect to the groove in the roof transport system by moving them forward or back. Push roof box (520 liter) evenly towards the center of the vehicle. Aug 4, 2021 Page 8 of 11 Tequipment Installation and Conversion Instructions All 20/14 ENU 6692 4.7 Push roof box (520 liter) forward as far as possible. 4.8 Align roof box (520 liter) with respect to the roof transport system and the vehicle. 4.8.1 Sideways, with respect to the longitudinal axis of the vehicle ( Figure 7): • Roof box (520 liter), installed by itself: Symmetrical with respect to the center of the vehicle/roof transport system • Roof box (520 liter) and other carrier systems (e.g. bicycle rack or ski rack): The roof box and carrier systems, as well as the load, must not bump against each other during the trip. Roof box (520 liter) and other carrier systems must NOT project over the surface area of the vehicle. • 4.8.2 6 Figure 7 Overhang to the front (windshield) and rear (rear window/rear lid or tailgate): Y X – Imaginary line to the rain sensor – Gap to roof box/rear lid or tailgate The roof box (520 liter) on the roof transport system should overhang by the same amount at the front and rear. Please note the following points: • • Overhang to the front: Imaginary line to the rain sensor (if installed near the top of the windshield) should not Figure 8 be exceeded. The function of the rain sensor can be restricted in some cases. Overhang to the rear: Gap "X" must be maintained when the rear lid or tailgate is open fully. Tequipment Aug 4, 2021 Page 9 of 11 6 All 6692 ENU Installation and Conversion Instructions 20/14 4.8.3 Carefully open the rear lid/tailgate of the vehicle and adjust gap "X" with respect to the roof box (520 liter) ( Figure 8). ONLY for vehicles with (powerlift) tailgate/rear lid: Set the opening angle (opening height) of the rear lid ( Owner’s Manual, 'Adjusting the opening height of the tailgate' in section on 'Tailgate'). 4.9 Open roof box (520 liter) on alternate sides and tighten the four M8 butterfly nuts. When doing this, make sure the pins (underside of clamping piece) are seated correctly in the perforated strip (see Step 1.2). 4.10 5 Close the caps on the roof transport system. Loading roof box (520 liter) 1 2 3 5.1 – Tension strap – Eyelets on the floor of the roof box (520 liter) – Clamping piece Feed the tension strap through the eyelets on the floor of the roof box (520 liter). Install other tension straps in the same way, if necessary. 5.2 Load roof box (520 liter) and secure the load with tension straps. Figure 9 Information Make sure there is enough space between the load (e.g. attachment point for skis) and the floor and roof box lid. Re-position the load or skis in the roof box if necessary. 5.3 Carefully close the lid of the roof box (520 liter). Information The key can be removed only if the roof box is locked. 5.4 6 Aug 4, 2021 Page 10 of 11 Lock roof box (520 liter) by turning the key counter-clockwise and remove the key. Removing roof box (520 liter) from the roof transport system 6.1 Open roof box (520 liter) and empty it completely. 6.2 Loosen the four M8 butterfly nuts slightly. 6.3 Open the side cap on the roof transport system (front/rear) on one side of the vehicle ( Owner’s Manual, section on 'Roof Transport System'). Tequipment Installation and Conversion Instructions 66 92 23 06: All 20/14 ENU 6692 6 6.4 With the help of a second person, carefully pull roof box (520 liter) sideways out of the carrier bars and remove it from the vehicle. 6.5 Lock roof box (520 liter), clean it if necessary (observe warning notes) and store it lying flat in a suitable location. 6.6 Close the side cap on the roof transport system (front/rear) ( Owner’s Manual, section on 'Roof Transport System'). –Roof box (520 liter) (1 x) installed– Includes: Unpacking roof box (520 liter), reading instructions for use, preparing roof box (520 liter) for mounting and installing roof box (520 liter). Labor time: 70 TU Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2021 Porsche Cars North America, Inc. Tequipment Aug 4, 2021 Page 11 of 11