SRB-SRV-21-059
Service Bulletin Details
Public Details for: SRB-SRV-21-059
Installation of the multistrada v4s lowering spring kit. Applicability: multistrada v4s model year 2021-2022. This service bulletin provides installation instructions for a lowering spring kit, for the front fork and rear shock absorber.
Models from 2022
2022 DUCATI MULTISTRADA |
Models from 2021
2021 DUCATI MULTISTRADA |
Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 Date: To: From: October 25, 2021 Dealer Principal, General Manager, Service Manager, North American Dealer Network Richard Kenton, Technical Director Eric Bradley, Technical Training and Publications Manager Dear Dealers, This document introduces the installation process for the new lowering spring kit for the front fork and rear shock absorber for the Multistrada V4S. This kit is designed to lower the motorcycle by 20 mm, bringing the seat height to 840 mm, without sacrificing the agility and riding pleasure. The kit includes: Fork Springs Shock Absorber Spring The time required to install the lowered spring kit is approximately Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 Side Stand ). 1/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 Table of Contents 1. Page 1 Introduction 2. General Notes 2 3. Special Tools 4 4. Kit Installation Part 1: Removing the Left Fork Spring Part 2: Refitting the Left Fork with the Lowered Spring Part 3: Removing the Right Fork Spring Part 4: Refitting the Right Fork with the Lowered Spring Part 5: Removing the Rear Shock Absorber Spring Part 6: Refitting the Rear Shock Absorber with Lowered Spring Part 7: Lowered Side Stand Installation 5 5 7 13 15 21 24 29 General Notes WARNING Always install the complete kit. Never install the lowered springs on only one part of the suspension. WARNING The lowered springs located inside the front fork must be replaced at the same time as the lowered spring located inside the rear shock absorber. WARNING From the date of introduction of the kit, should you experience any problems with your fork or rear shock absorber, always specify on your Youtech or warranty claim whether the motorcycle is in its original configuration or has the lowered spring kit installed. For this reason, if it is equipped with the Kit, it will be necessary to attach a picture showing the part no. on the rear spring. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 2/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 WARNING Use vice only for those operations strictly requiring it Always use a vice with soft jaws Never overtighten vice Never vice fork parts where even a slight oval could result in part damage or suspension system malfunction The figure shows areas (A) and (B) recommended to fasten the fork to the vice. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 3/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 Special Tools Special Tool Image Fork leg tightening tool Part no. 88713.4302 Plug removal/installation tool (LH fork) Part no. 88713.0029 Plug removal/installation tool (RH fork) Part no. 88713.8848 Fork overhaul tool Part no. 88713.3203 Spring hook tool Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 4/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 Lowering Kit Installation Part 1: Removing the Left Fork Spring 1. Remove both forks (See Sec. 7: “Chassis - Fork - steering head: front fork” of the Workshop Manual). WARNING Use soft or flat aluminum jaw covers on the vice to protect the Fork Leg Tightening Tool part no. 88713.4302 from damage 2. Use tool part no. 88713.4302 to secure upper fork leg (1) vertically in the vice. 3. Loosen plug (2) from sleeve (1) using tool (A) part no. 88713.0029. 4. Slide the upper leg (1) down on the fork 5. Unscrew plug (2) while keeping lock nut (3), and remove it from damper rod Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 5/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 WARNING Do not remove oil from the fork leg. Only move the upper leg far enough to access the damper rod 6. Fit tool (B) part no. 88713.3203 on the thread of the damper rod 7. Lock tool (B) in a vice with soft jaw covers to facilitate the removal of the retaining bushing (5) 8. Lower the preload tube (4) and remove the retaining bushing (5) by lifting it from the seat of the preload tube (4), as shown in the figure 9. Slide off the retaining bushing (5) and remove the tool (B) Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 6/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 10. Remove the preload tube (4), the centering bush (6) and the spring (7) Part 2: Refitting the LH Fork with Lowered Spring 1. Lower the fork outer sleeve 2. Refit tool (B) part no. 88713.3203 on the thread of the damper rod 3. Slowly operate the damper rod (8) repeatedly to allow the fluid to fill the entire internal volume of the cartridge NOTE During this operation, pay attention to the fluid coming out of the upper hole of the damper rod. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 7/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 4. Make sure that pad (9) is present inside sleeve (1) 5. Pad (9) acts as a stopper. The presence of pad (9) prevents the sleeve from coming into contact with the fork bottom end 6. Lower the sleeve (1) to the end of its stroke, as shown in the figure 7. Make sure that the distance (X) between fork leg sleeve (1) and fork bottom end (10) is 27 mm (1.06 in), as shown in the figure 8. Make sure that the fork leg (1) is not bottomed out on fork bottom end (10), as shown in the figure WARNING Be very careful not to let the fluid contained in the fork to leak. In case of fluid leakage, restore the amount of fluid in the fork leg. WARNING The correct quantity of fluid inside the fork leg can be checked only after having carried out these operations. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 8/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 9. Move damper rod (8) down to the end of its stroke; check that the level of fluid contained inside the fork with respect to the edge of sleeve (1) is (X) = 120 mm (4,72 in) 10. Should it be necessary to remove any excess fluid, proceed as shown in the figure below. Check again that you have reached the correct amount of fluid that must be present inside the leg. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 9/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 NOTE The figure shows the differences between the original components in the fork and the components of the “Lowered spring kit”. The lowered spring assembly consists of: Preload tube (11): is L=28 mm (1.10 in) long, compared to the original preload tube (4) which is L=41 mm (1.16 in) long Centering bushing (12): has the same shape of the original centering bushing (6) The lowered spring (13) has a different shape and length than the original spring (7) Insert the lowered spring assembly, consisting of preload tube (11), centering bushing (12) and lowered spring (13), inside sleeve (1). Aim spring as shown in the figure, with the closest coils facing fork bottom ends. WARNING The spring must be positioned as indicated. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 10/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 11. Fit tool (B) part no. 88713.3203 on the thread of the damper rod 12. Lock tool (B) in a vice to facilitate the insertion of the retaining bushing (5) 13. Lower the preload tube (11) and refit the retaining bushing (5), using its recess 14. Remove tool (B) part no. 88713.3203 Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 11/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 15. Drive nut (3) fully home on damper rod 16. Screw the plug (2) until it is fully home on the damper rod 17. Screw nut (3) fully home on the plug (2) 18. Tighten the nut (3) to 15 Nm ± 10% while holding the plug (2) 19. Tighten plug (2) on the upper fork leg (1) 20. Use tool (A) part no. 88713.4302 to tighten plug (2) to 20 Nm ± 10%. WARNING Make sure not to exert any pressure on fork leg when tightening plug to prevent extra air inside the fork leg. WARNING Never tighten the plug (2) with the fork leg resting on the ground in compression. The tightening must always be carried out with leg on the vice. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 12/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 21. Refit the left fork (See Sec. 7: “Chassis - Fork - steering head: front fork” of the Workshop Manual). Part 3: Removing the Right Fork Spring 1. Protect the flat of the adjuster (A) on the plug (2) with adhesive tape. Reduce the spring preload, by loosening adjuster (A) by 5 turns anticlockwise, until fully home. Remove the adhesive tape from the flat of the adjuster (12). Restore the 5 preload turns during refitting. WARNING Use soft or flat aluminum jaw covers on the vice to protect the Fork Leg Tightening Tool part no. 88713.4302 from damage. 2. Use tool part no. 88713.4302 to secure the upper fork leg (1) vertically in the vice 3. Loosen plug (2) from the upper fork leg (1) using tool (B) part no. 88713.884 Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 13/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 4. Lower the upper fork leg (1) to the end of its stroke and as shown in the figure 5. Lower preload tube (3) until nut (4) is visible 6. Work on plug (2) while keeping nut (4) to loosen and remove plug (2) Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 14/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 7. Remove the fork spring assembly from sleeve (1), consisting of preload tube (3), centering bushing (5) and spring (6). Part 4: Refitting the RH fork with the Lowered Spring 1. Fit in the damper rod (8) the tool (C) part no. 88713.3203 2. Operate the damper rod (8) repeatedly to allow the fluid to fill the entire internal volume of the cartridge Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 15/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 3. Make sure that pad (9) is present inside sleeve (1) 4. Make sure that the distance (X) between fork leg sleeve (1) and fork bottom end (10) is 27 mm (1.06 in), as shown in the figure. 5. Make sure that the fork leg (1) is not bottomed out on fork bottom end (10), as shown in the figure. WARNING Be very careful not to let the fluid contained in the fork to leak. In case of fluid leakage, restore the amount of fluid in the fork leg. WARNING The correct quantity of fluid inside the fork leg can be checked only after having carried out these operations. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 16/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 6. Move damper rod (8) down to the end of its stroke; check that the level of fluid contained inside the fork with respect to the edge of sleeve (1) is (X) = 130 mm (5,12 in) 7. Should it be necessary to remove any excess fluid, proceed as shown in the figure. Check again that you have reached the correct amount of fluid that must be present inside leg. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 17/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 NOTE The figure shows the differences between the original components in the fork and the components of the “Lowered spring kit”. The lowered spring assembly consists of: Preload tube (11): is L=154.4 mm (6.08 in) long, compared to the preload tube (3) fitted on the original fork which is L=167.5 mm (6.59 in) long. Centering bushing (12): has the same shape of the original centering bushing (5). The lowered spring (13) has a different shape and length than the original spring (6). 8. Insert the lowered spring assembly, consisting of preload tube (11), centering bushing (12) and lowered spring (13), inside sleeve (1). Aim spring as shown in the figure. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 18/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 9. Make sure that nut (4) is fully home on damper rod 10. Lower preload tube (11) and remove tool (C) part no. 88713.3203 11. Screw the plug (2) until it is fully home on the damper rod 12. Screw nut (4) fully home on the plug (2) 13. Tighten nut (4) to 15 Nm ± 10% while holding plug (2) with tool part no. 88713.8848 Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 19/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 14. Tighten plug (2) on sleeve (1) 15. Use tool part no. 88713.8848 to tighten plug (2) to 20 Nm ± 10% WARNING Make sure not to exert any pressure on fork leg when tightening plug, so as not to create air inside sleeve. 16. Protect the flat of the adjuster (A) on the plug (2) with adhesive tape 17. Preload spring, screwing the adjuster (A) clockwise by five turns 18. Remove the adhesive tape from the flat of the adjuster (A) WARNING Never tighten the plug (2) with the fork leg resting on the ground in compression. The tightening must always be carried out with leg on the vice. 19. Refit the right fork (See Sec. 7: “Chassis - Fork - steering head: front fork” of the Workshop Manual). Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 20/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 Part 5: Removing the Rear Shock Absorber Spring NOTE Using the special function of the instrument panel, set the rear shock absorber preload at the minimum possible level. 1. Remove the rear shock absorber (See Sec. 7: “Chassis – Rear shock absorber assembly” of the Workshop Manual) 2. Release cap (A) from plate (B) of the rear shock absorber (1) 3. Slide cap (A) on wiring and away from the rear shock absorber, taking care not to pull too much on the harness, which could be damaged 4. Loosen screw (5) and remove plate (B) Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 21/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 NOTE Before assembling the rear shock absorber (1) on spring removal tool, insert the wiring inside spacer (C) to avoid squeezing it during refitting. NOTE Use a press with suitable spacers made of non-ferrous material, which could scratch the spring causing it to rust. We recommend the use of Teflon spacers like the reference one (C). 5. Insert spacer (C) on rear shock absorber, as shown in the figure Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 22/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 6. Fit the rear shock absorber (1) on the special spring removal tool, and compress spring (2) just enough to remove plate (3) 7. Lower plate (3) by hand and slide it out, as shown in the figure Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 23/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 8. Decompress the rear shock absorber (1) and remove it from the spring removal tool 9. Remove spring (2) from rear shock absorber (1) Part 6: Fitting the Rear Shock Absorber Lowered Spring The figure shows the difference in length between the lowered spring (4) supplied with the kit and the spring (2) of the original shock absorber. During refitting, aim spring (4) with the narrower coils facing upwards. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 24/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 NOTE Once the rear shock absorber has been refitted on motorcycle, the narrower coils will face downwards. 1. Fit the lowered spring (4) on the rear shock absorber (1) 2. Aim spring (4) cut (D) as shown in the figure Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 25/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 3. Insert spacer (C) on rear shock absorber (1), as shown in the figure 4. Assemble the rear shock absorber (1) on the special spring removal tool, and compress spring (4) just enough to insert plate (3) Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 26/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 5. Decompress the rear shock absorber (1) and remove it from the spring removal tool. WARNING Make sure that plate recess is positioned on spring flat surface, taking care not to make it match with the spring cut. 6. Refit plate (B) by tightening screw (5) to 3 Nm ± 10% Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 27/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 7. Reposition cap (A) inside plate (B) of the rear shock absorber 8. Drive pad (6) fully home 9. Refit the rear shock absorber (See Sec. 7: “Chassis – Rear shock absorber assembly” of the Workshop Manual). Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 28/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 Part 7: Lowered Side Stand Installation 1. Remove the side stand (see Sec. 7: “Chassis - Stands” of the Workshop Manual). 2. Locate the Lowered side stand kit part 3. Apply the specified grease to the mating surfaces involved in the assembly operations, between LH front footpeg holder plate and side stand (6) 4. Apply the specified grease to the stem and under head of special screw (5) 5. Apply indicated threadlocker to the thread of special screw (5) 6. Refit side stand (6) on LH front footpeg holder plate and start special screw (5) 7. Tighten special screw (5) to 35 Nm ± 5% 8. On the opposite side, apply the indicated threadlocker to nut (4) and screw it on the thread of special screw (5) 9. Tighten nut (4) to 35 Nm ± 5% Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 29/30 Installation of the Multistrada V4S Lowering Spring Kit Multistrada V4S Model Year 2021-2022 Service Repair Bulletin SRV-SRB-21-059 10. Set switch (3) on the side stand with timing pin (7) into hole (8) on the stand 11. Check that the threadlocker is still present on screw (2). Otherwise, use the specified threadlocker 12. Tighten the side stand sensor (3) retaining screw (2) to 5 Nm ± 10% 13. Fit springs (1) 14. Check that the side stand moves freely 15. Check the correct operation of the safety switch 16. Remove the rear paddock stand. For questions about this Service Bulletin, please contact your Service Area Manager. Ducati North America www.ducati.com 1292 Reamwood Ave. Sunnyvale CA, 94089 Tel +1 650 933 9800 30/30