TS30-FC-2104

SERVICE BULLETIN
Subject: Fuel Neck Improvement
Bulletin Type: Field Fix Conditional
Bulletin No: TS30-FC-2104
PQR No: 500000006788
Rev No: 01
Ref. No: 400000007349
Vehicle Model: TS 30
Flat Rate Time / Code: 2h
Date of issue: 13.08.2021
Modify Before: 13.08.2021
What to do with off coming parts:
What to do with outstanding parts of previous
revision:
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☒No off coming parts
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☒No outstanding parts
Description of the modification:
This bulletin aims to solve the problem: Fuel
nozzle is not staying on the fuel tank filling
neck.
Bulletin Responsible: Aykut Terzi
Published & Approved By: Ahmet Ozan Ozcan
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
WARNING:
 Dress properly to avoid personal injury and damage to the
vehicle
Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
 Sharp edged items should be avoided in order not to
scratch vehicle (i.e. belts, watches, necklace)





2. Protect Seats when Mechanic Starts Working
 Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control
units, sensors and actuators) if they are less than 2 meters away from the chassis
part to be welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine,
axles and springs. Arcing on these parts is not permitted, because of the risk of
damage to bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to
the part to be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against
welding spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key
should be removed.
g. Reconnect in reversed order of disconnecting. Ensure that a good earth connection
is made between chassis, engine and cab.
SERVICE BULLETIN
INCLUDED PARTS LIST
No
Part No
Part Name
Picture
Qty
Unit of
Measure
1
RP160128
FUEL NOZZLE HOLDER
1
Piece
2
9734-02Y
SEALANT
-
-
SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
1. Make the following preparations;
a-Take the vehicle to the service and stop the engine,
b-Open the fuel tank door,
c-Remove the fuel tank cap from the fuel tank neck
2. Detach the holder chain from the fuel tank cap. Be careful not to let the chain go as it might
escape into the tank. (See Figure-1).
Figure-1
3. Pass the end of the chain through the retainer part and reattach the chain to the fuel tank cap
(See Figure-2).
Figure-2
SERVICE BULLETIN
4. Mask the fuel filler neck with adhesive tape. (See Figure-3).
Figure-3
5. Apply the cleaning spray to the surface inside the fuel filler neck and outside the retainer part.
Then, clean them with rag (See Figure-4).
Figure-4
SERVICE BULLETIN
6. Place enough rag inside the fuel tank filler neck so that the entire space filled with it. (See
Figure-5).
Figure-5
7. Pass the end of the rag through the holder part. (See Figure-6).
Figure-6
SERVICE BULLETIN
8. Apply the sealant around the retainer part. (See Figure-7).
Figure-7
9. Place the retainer part inside the filler neck. Make sure that the thick profile of the retainer is at
the bottom. (See Figure-8).
Figure-8
SERVICE BULLETIN
10. Remove the excess sealant around the filler neck. (See Figure-9).
Figure-9
11. Pull the end of the rag out of the fuel filler neck completely through the hole of the nozzle
holder part (See Figure-10).
Figure-10
SERVICE BULLETIN
12. Stick the retainer part down with sellotape. (See Figure-11).
Figure-11
13. Leave the tank as it is for 1 hour so that the sealant material can fully stick to the surfaces.
Then remove the sellotape.
14. Do not exert any force on the retainer part during first 24 hours.
SERVICE BULLETIN
LABOR BREAKDOWN
Application
Time
Taking the vehicle into service
5'
Opening the door and removing the cap, detaching the holder chain
5'
Placing the retainer part and reattaching the chain
5'
Masking the fuel filler neck
5'
Cleaning the open surfaces
5'
Placing rag inside the fuel tank filler neck, Passing the end through the holder
5’
Applying the sealant
5'
Placing the retainer part inside the filler neck
5’
Removing the excess sealant, then pulling the rag out completely
5'
Sticking the retainer part down
5'
Leaving the tank as it is, then removing the sellotape
1h
Closing the fuel tank cap and the fuel tank door
5’
Taking the vehicle into service
5’
Total Labor Time
2h
TOOLS
SERVICE BULLETIN
AFFECTED VEHICLES
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
VIN
NLTAPLM51M1000237
NLTAPLM5XM1000236
NLTAPLM58M1000235
NLTAPLM56M1000234
NLTAPLM54M1000233
NLTAPLM52M1000232
NLTAPLM50M1000231
NLTAPLM59M1000230
NLTAPLM54L1000229
NLTAPLM52L1000228
NLTAPLM50L1000227
NLTAPLM59L1000226
NLTAPLM57L1000225
NLTAPLM55L1000224
NLTAPLM53L1000223
NLTAPLM51L1000222
NLTAPLM5XL1000221
NLTAPLM58L1000220
NLTAPLM51L1000219
NLTAPLM5XL1000218
NLTAPLM58L1000217
NLTAPLM56L1000216
NLTAPLM54L1000215
NLTAPLM52L1000214
NLTAPLM50L1000213
NLTAPLM59L1000212
NLTAPLM57L1000211
NLTAPLM55L1000210
NLTAPLM59L1000209
NLTAPLM57L1000208
NLTAPLM55L1000207
NLTAPLM53L1000206
NLTAPLM51L1000205
NLTAPLM5XL1000204
NLTAPLM58L1000203
NLTAPLM56L1000202
Country
USA
USA
USA
USA
USA
Canada
Canada
Canada
Canada
Canada
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA