No. 190-21
Service Bulletin Details
Public Details for: No. 190-21
Technical information regarding a warning message - "engine control system fault" in conjunction with fault memory entries in the pdk control unit.
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Service Technical Information 190/21 ENU 3877 3 Warning Message "Engine Control System Fault" in Conjunction with Fault Memory Entries in the PDK Control Unit (190/21) Model Line: Macan (95B) Model Year: As of 2014 Concerns: Porsche Doppelkupplungsgetriebe PDK (M-no. G1D) Information: Customers complain about warning message "Engine control fault – visit workshop – Driving permitted" in the instrument cluster. The following entries for the Porsche Doppelkupplungsgetriebe (PDK) are stored in the fault memory: • • • • • • • • P17D400 - Clutch valve in gear train half 1, Mechanical fault (0022FB) P17D400 - Clutch valve in gear train half 1, Mechanical fault (0022FC) P17D400 - Clutch valve in gear train half 1, Mechanical fault (00494D) P17D400 - Clutch valve in gear train half 1, Mechanical fault (00494F) P17D500 - Clutch valve in gear train half 2, Mechanical fault (002300) P17D500 - Clutch valve in gear train half 2, Mechanical fault (002301) P17D500 - Clutch valve in gear train half 2, Mechanical fault (00494E) P17D500 - Clutch valve in gear train half 2, Mechanical fault (004950) Information Due to the assembly process, particulates can stick to components in rare cases during production of the double clutch transmission (PDK). As a result, there is a possibility that some control valves in the PDK control unit can become jammed or malfunctions can occur. Action required: In the event of a customer complaint, first clean the ATF lines and ATF cooler of the Porsche Doppelkupplungsgetriebes (PDK). If the error message still exists, the PDK control unit must be replaced. Required tools, parts and materials T10384 - T10384 - Ratchet wrench, a/f 13 VAS 6563 - Manual metering pumps, Porsche set or equivalent VAS 6928 - Socket set, 39-piece Tool: • • • Parts Info: Part No. 0B5321473 Designation – Location Oil pipe – Double clutch transmission oil-filter housing AfterSales Number 2 ea. Jan 7, 2022 Page 1 of 3 3 Service WHT005499A N 0138275 WHT004647 N 90666001 0B5325571 0B5315105TA WHT003379 9A732137100 Materials: Technical Information ENU 190/21 3877 G 052529A2 O-ring, 40 x 2.5 – Double clutch transmission oil-filter housing Sealing ring – Drain plug O-ring, 10.8 x 1.78 – Double clutch transmission oil-filter housing O-ring, 11.5 x 3 Disconnect oil line at the oil-filter housing. Sleeve including seals – Double clutch transmission Oil pipe including O-ring – Double clutch transmission O-ring, 10 x 2.0 - Oil strainer Seal - Oil pan 1 ea. Double clutch transmission oil (CASTROL BOT 233 Q) 8.5 litres 1 ea. 4 ea. 4 ea. 1 ea. 1 ea. 1 ea. 1 ea. Clean ATF cooler and lines and replace PDK control unit if necessary Work Procedure: 1 2 Jan 7, 2022 Page 2 of 3 Clean the ATF cooler and ATF lines on the Porsche Doppelkupplungsgetriebe (PDK). For instructions, see: Workshop Manual '370229 Cleaning ATF (line and radiator)' Then perform a test drive. If the fault persists, the PDK control unit must be replaced. For instructions, see: Workshop Manual '387755 Replacing control mechanism for transmission' AfterSales Service Technical Information 190/21 ENU 3877 3 Invoicing Invoicing: For documentation and invoicing in the event of a guarantee, state the work items required depending on the scope of work required and the specified PCSS encryption in the Warranty Claim: APOS Labor operation 38775500 Replace PDK control unit 38772900 Clean PDK control unit I No. PCSS encryption: Location (FES5) 38770 PDK control unit Damage type (SA4) 1059 Residue References: Workshop Manual '370229 Cleaning ATF (line and radiator)' Workshop Manual '387755 Replacing control mechanism for transmission' Important Notice: Technical Bulletins issued by Porsche Cars North America, Inc. are intended only for use by professional automotive technicians who have attended Porsche service training courses. They are written to inform those technicians of conditions that may occur on some Porsche vehicles, or to provide information that could assist in the proper servicing of a vehicle. Porsche special tools may be necessary in order to perform certain operations identified in these bulletins. Use of tools and procedures other than those Porsche recommends in these bulletins may be detrimental to the safe operation of your vehicle, and may endanger the people working on it. Properly trained Porsche technicians have the equipment, tools, safety instructions, and know-how to do the job properly and safely. Part numbers listed in these bulletins are for reference only. The work procedures updated electronically in the Porsche PIWIS diagnostic and testing device take precedence and, in the event of a discrepancy, the work procedures in the PIWIS Tester are the ones that must be followed. © 2021 Porsche Cars North America, Inc. AfterSales Jan 7, 2022 Page 3 of 3