SB83-122
Service Bulletin Details
Public Details for: SB83-122
Revised freightliner service bulletin for bergstrom nite parked hvac performance issues. Minor note: added an update of document previously submitted. The related vmrs codes are added
Models from 2008
2008 FREIGHTLINER CENTURY CLASS |
2008 FREIGHTLINER COLUMBIA |
2008 FREIGHTLINER CORONADO |
Models from 2007
2007 FREIGHTLINER CENTURY CLASS |
2007 FREIGHTLINER COLUMBIA |
2007 FREIGHTLINER CORONADO |
83-122 Bergstrom NITE Parked HVAC Performance Issues FLA COE FLB COE FLD Conventional Business Class FLC 112 Conventional > Century Class Conventional Argosy Cargo Freightliner Service Bulletin > Columbia > Coronado Business Class M2 Cascadia Description of Revisions: This bulletin replaces the version dated February 2008. The related VMRS codes are added. General Information IMPORTANT: This bulletin applies only to vehicles with Freightliner-installed NITE systems, manufactured between August 29, 2006 and December 1, 2007. The Bergstrom NITE parked HVAC unit, located under the lower bunk, may have reduced cooling or heating output. If the vehicle was built before December 1, 2007, it may require a software update. The newest version of the NITE software includes revised compressor speeds and heater control parameters. Apply the new software using the service kit listed below. Only one service kit is needed per dealership, it can be re-used on other vehicles. Parts Service kit P/N BSM 1000022770. The service kit includes: • a CD; • wire harness; • and instructions. Software Installation Procedure 1. Install the software from the enclosed CD on any PC, with Windows XP or 2000, that has an available RS232 serial port. See Fig. 1. 2. Open the CD drive using Windows Explorer or the "My Computer" desktop icon. Double click on the file "setup.exe". See Fig. 2. D:\ File Edit View Favorites Back Address Tools Help Search Folders D:\ Name CD Writing Tasks Files Currently on the CD Write these files to CD. NITE_P2_Programmer_2_0.CAB setup.exe 12/17/2007 f831787 File and Folder Tasks SETUP.LST Make a new folder Fig. 1, RS-232 Serial Port Publish this folder to the Web f120111 12/17/2007 Fig. 2, setup.exe Freightliner Service Bulletin, 01/03/2022 Page 1 83-122 Bergstrom NITE Parked HVAC Performance Issues Freightliner Service Bulletin FLA COE FLB COE FLD Conventional Business Class FLC 112 Conventional > Century Class Conventional Argosy Cargo > Columbia > Coronado Business Class M2 Cascadia 3. Follow the default instructions on the screen to install the software. A window will pop up with the error message "An error occurred while registering the file C:\WINDOWS\system32\MFC42D.DLL". Click on "Ignore", and let the installation finish. See Fig. 3. Vehicle Preparation 1. Park the vehicle on a level surface, shut down the engine, set the parking brake, and chock the tires. IMPORTANT: Leave the ignition in the OFF position during programming. The parked batteries between the rails will provide power to the parked HVAC unit. Do not change anything on the vehicle during programming (turn on the radio, start the truck, etc.). Changes in vehicle voltage during programming can cause the unit to fail programming. If this happens, try programming again. If the unit won’t start programming, and you get a "Failed to Enter Serial Programming" message repeatedly, you will need to replace the unit control module. 2. Set the ignition switch to OFF. 3. Turn the Temperature setting on the parked HVAC unit control to full cold, and set the mode selector to Heat only. See Fig. 4. Setup is updating your system . . X NITE_P2_Programmer_2_0.Setup An error occured while registering the file C:\WINDOWS\system32\MFC42D.DLL Abort Retry 12/18/2007 Ignore f120112 AUTO Fig. 3, Ignore f831788 12/20/2007 Fig. 4, Temperature Settings 4. Raise the lower bunk and secure it out of the way. 5. Remove the electrical panel cover from the front of the parked HVAC unit. See Fig. 5. Reprogramming the NITE HVAC Unit Control Module 1. Connect the RS-232 serial cable to the PC’s serial port. Connect the small beige-colored adapter box (marked "TTL Adapter") to the RS-232 serial cable, then attach the programming wire harness to the adapter box. See Fig. 6. Page 2 Freightliner Service Bulletin, 01/03/2022 83-122 Bergstrom NITE Parked HVAC Performance Issues FLA COE FLB COE FLD Conventional Business Class FLC 112 Conventional > Century Class Conventional Argosy Cargo Freightliner Service Bulletin > Columbia > Coronado Business Class M2 Cascadia 3 3 2 3 2 1 12/18/2007 10/02/2007 f831745 1. Electrical Box 2. Electrical Panel Cover 3. Fasteners 1. Programming Wire Harness 1 f120113 2. TTL Adapter 3. RS-232 serial Cable Fig. 6, Computer Connecting Harness Fig. 5, Electrical Panel Access 2. Start the program "NITE_P2_PROGRAMMER" by clicking Start (usually in the lower left corner), then selecting "Programs", "Bergstrom Apps", then "NITE_P2_Programmer". 3. Attach the alligator clip to the ground stud, which is on the far right (driver’s) side of the box and has a black plastic bracket. Plug the programming harness in to the 2-way connector (with blue and white wires) at the top passenger side of the electrical center. See Fig. 7 and Fig. 8. Freightliner Service Bulletin, 01/03/2022 Page 3 83-122 Bergstrom NITE Parked HVAC Performance Issues Freightliner Service Bulletin FLA COE FLB COE FLD Conventional Business Class FLC 112 Conventional > Century Class Conventional Argosy Cargo > Columbia > Coronado Business Class M2 Cascadia 1 1 2 2 f831790 12/20/2007 f831789 12/20/2007 1. Programming Connector 2. Ground Stud 1. Programming Connector Connected 2. Alligator Clip on Ground Stud Fig. 8, Proper Connection Fig. 7, Unit Connection Points 4. After the unit has been on for at least 10 to 15 seconds, click on the "Program" button. If you don’t have a good connection, a box "Failed to Enter Serial Programming" will pop up. If this pops up, double check your connections. If everything is correct, the "Programming" bar graph will fill in as the unit is being programmed. The unit will take approximately one minute to program. Once reprogramming is complete, a box "ATC successfully programmed" will pop up, and the parked HVAC unit will restart by itself. 5. Turn the unit off for 15 to 30 seconds. Change the temperature setting to full cold, and set the mode selector to A/C ONLY. The unit should go to maximum blower and compressor speed (just like in AUTO), as long as the sleeper is 70°F (21°C) or warmer. 6. Disconnect the programming harness and ground clip. 7. Install the electrical center cover. 8. Lower the bunk. Warranty Normal warranty applies. See Table 1 for damage code and labor allowance information, and refer to this bulletin by number in the story of the claim. VMRS CK33 001-004-021 Damage Code 599-001A04130 Damage Code and Labor Allowance SRT Code Description 599-5003A ECU, NITE System, Reprogram Time: hours 0.3 Table 1, Damage Code and Labor Allowance Page 4 Freightliner Service Bulletin, 01/03/2022 Bergstrom NITE Parked HVAC Performance Issues FLA COE FLB COE FLD Conventional Business Class FLC 112 Conventional > Century Class Conventional Argosy Cargo > Columbia > Coronado Business Class M2 Cascadia 83-122 Freightliner Service Bulletin NOTE: Component Code / VMRS = 001-004-021 CONTROL ASSEMBLY - HVAC SYSTEM Freightliner Service Bulletin, 01/03/2022 Page 5