V2618032051596_2

Technical Service Bulletin
26-18-03 - Gen 3 Phase 2B Diesel Particulate Filter (DPF)
Replacement
Transaction No:
2051596/2
Release date:
5/23/2022
Condition
Applicable Vehicles
Model(s)
Passat, Jetta,
Beetle,
Beetle
Convertible
Golf, Golf
Sportwagen
Year
Eng. Code
2.0L TDI
2015
(CVCA)
2.0L TDI
2015
(CRUA)
Trans. Code
VIN Range From
VIN Range To
All
All
All
All
All
All
Revision Table
Instance Number
Published Date
Version Number
Reason For Update
2051596/2
5/23/22
26-18-03
Update to procedure.
2051596/1
6/22/18
V261803
Original publication.
Prerequisites
1. Warranty Key USJ “GEN 3 Phase 2B Repair Kit” is present in ELSA.
2. 23Y8 closed in ELSA with only Step 2A performed according to Service History, or vehicle has
received a GEN 3 Phase 2B Repair Kit prior to 40,000 miles (automatic) or 70,000 miles (manual).
3. The vehicle has accumulated more than 70,000 miles, and the customer requests replacement of the
Emissions Control Module (DOC/DPF/SCR).
Technical Background
Some vehicles were part of the TDI Buyback and Remarketing program and received only the Step 2A
portion of the 23Y8 Action. Customers purchasing these vehicles are entitled to a no-charge replacement
of the Emissions Control Module (DOC/DPF/SCR) once the vehicle accumulates more than 70,000 miles.
Page 1 of 7 Plus attachment
© 2022 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
26-18-03 - Gen 3 Phase 2B Diesel Particulate Filter (DPF)
Replacement
Transaction No:
2051596/2
Release date:
5/23/2022
Production Solution
Not applicable.
Service
 Replace Emissions Control Module
(DOC/SCR/DPF):
Tip:
See Campaign 23Y8 Section G for additional
details. Only Section G applies to this action.
Inspect for TDI Emissions Modification – Proof
of Completion Label:
 If label is not present, install TDI Recall Proof of
Completion Label.
Tip:
 Clean a painted surface on the underside of the
hood surface next to the existing supplemental
Vehicle Emission Control Information Label or
Proof of Partial Completion Label where the
Proof of Completion Label is to be installed.
If the vehicle did not participate in the TDI Emissions  Fill out completely the Recall Code, Dealer
Code, and Repair Date and affix the label.
Modification Recall, this label should not be
Label must NOT cover any existing label(s).
installed.
 Apply clear overlay (provided on bottom of the
label backer).
Page 2 of 7 Plus attachment
© 2022 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
26-18-03 - Gen 3 Phase 2B Diesel Particulate Filter (DPF)
Replacement
Transaction No:
2051596/2
Release date:
5/23/2022
Warranty
Active VW Customer Mobility Program (VWCMP) loaner vehicles are eligible to receive $35 per day for
loaner expense reimbursement under warranty (refer to document VWS-14-03 for applicable labor
operation).
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies
and Procedures Manual 1)
Model(s)
Year(s)
Passat, Jetta,
Beetle, Beetle
Convertible
2015
Golf, Golf
Sportwagen
2015
Eng.
Code(s)
2.0L TDI
(CVCA)
2.0L TDI
(CRUA)
Trans.
Code(s)
VIN Range From
VIN Range
To
All
All
All
All
All
All
SAGA Coding
Claim Type:
G14 1)
Service Number:
Damage
Code
S379
0055
HST
Damage Location
(Depends on Service
No.)
--
Use applicable when
indicated in Elsa (L/R)
Passat
WWO 2)
Jetta, Beetle, Beetle Convertible,
Golf, Golf Sportwagen
3ME 2)
Parts Manufacturer
Passat
Labor Operation 3) : Replace Particle Filter
26745599 = 10 TU
Labor Operation 3) : Remove and Install Particle
Filter
26742999 = 670 TU
Jetta
Labor Operation 3) : Replace Particle Filter
26745599 = 10 TU
Page 3 of 7 Plus attachment
© 2022 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
26-18-03 - Gen 3 Phase 2B Diesel Particulate Filter (DPF)
Replacement
Labor Operation 3) : Remove and Install Particle
Filter
Transaction No:
2051596/2
Release date:
5/23/2022
26742699 = 670 TU
Beetle
Labor Operation 3) : Replace Particle Filter
26745599 = 10 TU
Labor Operation 3) : Remove and Install Particle
Filter
26742799 = 690 TU
Beetle Convertible
Labor Operation 3) : Replace Particle Filter
26745599 = 10 TU
Labor Operation 3) : Remove and Install Particle
Filter
26742899 = 760 TU
Golf
Labor Operation 3) : Replace Particle Filter
26745599 = 10 TU
Labor Operation 3) : Remove and Install Particle
Filter
26742599 = 660 TU
Golf Sportwagen
Labor Operation 3) : Replace Particle Filter
26745599 = 10 TU
Labor Operation 3) : Remove and Install Particle
Filter
26742599 = 660 TU
Causal Part:
Mark 2.0L Gen3 Phase 2B Kit as causal part
Diagnostic Time 4)
GFF Time expenditure
01500000 = Actual GFF print out
Road Test
01210002 = 00 TU
01210004 = 00 TU
Technical Diagnosis
01320000 = 00 TU max.
YES
NO
NO
Claim Comment: Input “As per Technical Bulletin 2051596” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only.
Page 4 of 7 Plus attachment
© 2022 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
26-18-03 - Gen 3 Phase 2B Diesel Particulate Filter (DPF)
Replacement
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policies and Procedures Manual.
Transaction No:
2051596/2
Release date:
5/23/2022
Required Parts and Tools
Passat
Part No:
Part Description
Quantity
1K0298101FX
Passat - Gen 3 Phase 2B Kit
1.00
1K0298201B
Passat - Gen 3 Phase 2B Sub Kit
1.00
1K0253141S
Exhaust Clamp
1.00
WHT000729A
Noise Insulation Bolts
3.00
G 013A8JS0
Coolant
Up to 80.00
N 90761103
Nut - Shift Lever Bracket to Transmission
(manual transmission only)
1.00
N 90815903
Clip - Shift Cable to Transmission (manual
transmission only)
1.00
TDI Emissions Modification – Proof of
Completion Label
1.00 (if required)
CAMP TDI 2016_3B
*See parts appendix for the parts included in parts kits.
Part numbers are accurate at time of publication. Always refer to ETKA for the latest part
information.
Jetta, Beetle or Beetle Convertible
Part No:
Part Description
Quantity
1K0298101EX
Jetta/Beetle - Gen 3 Phase 2B Kit
1.00
1K0298201A
Jetta/Beetle - Gen 3 Phase 2B Sub Kit
1.00
Page 5 of 7 Plus attachment
© 2022 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
26-18-03 - Gen 3 Phase 2B Diesel Particulate Filter (DPF)
Replacement
Transaction No:
2051596/2
Release date:
5/23/2022
1K0253141S
Exhaust Clamp
1.00
WHT000729A
Noise Insulation Bolts
3.00
G 013A8JS0
Coolant
Up to 80.00
N 90761103
Nut - Shift Lever Bracket to Transmission
(manual transmission only)
1.00
N 90815903
Clip - Shift Cable to Transmission (manual
transmission only)
1.00
TDI Emissions Modification – Proof of
Completion Label
1.00 (if required)
CAMP TDI 2016_3B
*See parts appendix for the parts included in parts kits.
Part numbers are accurate at time of publication. Always refer to ETKA for the latest part
information.
Golf or Golf Sportwagen
Part No:
Part Description
Quantity
1K0298101GX
Golf - Gen 3 Phase 2B Kit
1.00
1K0298201
Golf - Gen 3 Phase 2B Sub Kit
1.00
G 013A8JS0
Coolant
Up to 80.00
N 90761103
Nut - Shift Lever Bracket to Transmission
(manual transmission only)
1.00
N 90815903
Clip - Shift Cable to Transmission (manual
transmission only)
1.00
TDI Emissions Modification – Proof of
Completion Label
1.00 (if required)
CAMP TDI 2016_3B
*See parts appendix for the parts included in parts kits.
Part numbers are accurate at time of publication. Always refer to ETKA for the latest part
information.
For Special Tools see Repair Manual.
Page 6 of 7 Plus attachment
© 2022 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Technical Service Bulletin
26-18-03 - Gen 3 Phase 2B Diesel Particulate Filter (DPF)
Replacement
Transaction No:
2051596/2
Release date:
5/23/2022
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 7 of 7 Plus attachment
© 2022 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and
other intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Parts Appendix
QTY
Part Number
Description
04L 131 606 MX
1
Model
s
1K0 298 101 FX
(Passat)
1K0 298 101 EX
(Jetta/Beetle)
P, J, B
X
X
1K0 298 101
GX (Golf)
Emissions Control Module (DPF/SCR/DOC)
04L 131 670 GX
G
X
1
N 10604403
Top bolt for DPF
All
X
X
X
1
N 10646901
Lower bolt for DPF (top position)
All
X
X
X
1
N 91108301
Lower bolt for DPF (bottom position)
All
X
X
X
1
1K0 253 115 AE
Gasket -DPF to Exhaust Pipe
All
X
X
X
1
1K0 253 725
Clamp - DPF to Exhaust Pipe
All
X
X
X
1
04L 253 725 B
Clamp - DPF to Turbo
All
X
X
X
1
04L 253 115 A
Gasket -DPF to Turbo
All
X
X
X
1
04L 131 547
Gasket - EGR cooler to DPF
All
X
X
X
1
04L 131 455 A
Gasket - EGR cooler to DPF
All
X
X
X
2
N 91012502
Side bolt for DPF
All
X
X
X
1
04L 253 725 D
Clamp - Adblue Injector to DPF
All
X
X
X
1
04L 253 115
Gasket - Adblue injector to DPF
All
X
X
X
1
5Q0 129 646
Turbocharger fresh air inlet pipe O-ring
All
B
A
O
1
04L 145 117
Turbocharger inlet muffler O-ring
All
B
A
O
1
04L 145 119 A
Turbocharger charge air tube O-ring
All
B
A
O
2
N 10769401
Spring clips for differential pressure sensor
lines
All
B
A
O
2
04L 131 547 T
EGR Cooler Pipe o-rings
P, J, B
B
A
1
04L 131 547 A
Gasket - EGR Valve to EGR Cooler
P, J, B
B
A
4
N 91208401
Bolt - Subframe (M12 x 105)
P, J, B
X
X
2
N 91143301
Bolt - Subframe (M12 x 95)
P, J, B
X
X
2
WHT 005 350
Subframe Plate
P, J, B
B
X
6
N 10785401
Bolt - Subframe (M12 x 95)
G
X
4
N 91231201
Bolt - Subframe Bracket (M10 x 30)
G
O
1
N 91167101
Bolt - Pendulum Support (M12 x 75)
All
X
X
1
N 91066101
Bolt - Pendulum Support (M12 x 35)
P, J, B
X
X
1
N 10699401
Bolt - Pendulum Support (M12 x 50)
G
1
N 01033513
Bolt - Steering shaft to steering gear
All
X
X
X
X
X
2
N 0150816
Nut - Stablizer Link
All
X
X
X
2
N 90942902
Nut - Tie Rod End
All
X
equivalent*
X
6
N 10332002
Nut - Ball Joint
All
X
X
X
1
1K0 423 187
Steering Gear Grommet
P, J, B
B
A
1
1K0 423 187 F
Steering Gear Grommet
G
X
Included in Phase 2B parts kit
B
Included in Phase 2B sub-kit part # 1K0298201B
A
Included in Phase 2B sub-kit part # 1K0298201A
O
Included in Phase 2B sub-kit part # 1K0298201
All
Required by all models
P, J, B
G
Required for Passat, Jetta and Beetle
Required for Golf
Not Applicable
O