TS35-FC-2104

SERVICE BULLETIN
Subject: Fuel Tank Fuel Gage Improvement
Bulletin Type: Field Fix Mandatory
Bulletin No: TS35-FC-2104
PQR No: 500000006772
Rev No: 01
Ref. No: 400000007323
Vehicle Model: TS35
Flat Rate Time / Code: 1,5 h
Date of issue: 16.11.2021
Modify Before: 16.11.2021
What to do with off coming parts:
What to do with outstanding parts of previous
revision:
☐Scrap
☒Return
☐Use with additional parts
☐On consignment
☐No off coming parts
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☒No outstanding parts
Description of the modification:
This bulletin aims to improve the fuel tank
gage of the fuel tank.
Bulletin Responsible: Aykut Terzi
Published & Approved By: Ahmet Ozan Özcan
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
WARNING:
 Dress properly to avoid personal injury and damage to the
vehicle
Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
 Sharp edged items should be avoided in order not to
scratch vehicle (i.e. belts, watches, necklace)





2. Protect Seats when Mechanic Starts Working
 Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control
units, sensors and actuators) if they are less than 2 meters away from the chassis
part to be welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine,
axles and springs. Arcing on these parts is not permitted, because of the risk of
damage to bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to
the part to be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against
welding spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key
should be removed.
g. Reconnect in reversed order of disconnecting. Ensure that a good earth connection
is made between chassis, engine and cab.
SERVICE BULLETIN
INCLUDED PARTS LIST
No
Part No
Part Name
Picture
Qty
Unit of
Measure
1
RP160126Y
FUEL TANK FLANGE
1
Piece
2
RP160127
FUEL TANK FLANGE
SEALER
1
Piece
3
BCMB05020B10Y
BOLT (M5x0.8x20)
5
Piece
SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
1. Make the following preparation:
a. Take the vehicle to the serviced and stop the engine,
b. Pull the bottom seating parts out which are above the fuel tank maintenance lid (See
Figure-1)
Figure 1
2. Open the maintenance lid above the fuel tank. (See Figure-2)
Figure 2
SERVICE BULLETIN
3. Disassemble the fuel gage. (See Figure-3)
Figure 3
4. Pull the fuel gage out completely. (See Figure 4)
Figure 4
SERVICE BULLETIN
5. Use the wrecking bar to force back the wave breaker in order to increase the space
between the wave breaker and the fuel gage. (See Figure-5 and Figure-6)
Figure 5 and 6
6. Insert the fuel tank flange above the sealer. Make sure that the small hole points the exact
opposite of the fuel tank fill neck. (See Figure-7)
Figure-7
SERVICE BULLETIN
7. Put the extra sealer above the fuel tank flange and place the sealer above it and place the
fuel gage on top of them. Then assemble the new 5 pieces of M5x0.8x0 screws. (See
Figure-8 and 9)
Figure-8 and 9
8. Close the maintenance lid and assemble the seating parts.
SERVICE BULLETIN
LABOR BREAKDOWN
Application
Time
Vehicle is taken to service,
5'
Bottom seating parts are pulled out
5'
The maintenance lid is opened
5'
Fuel gage is disassembled
15'
The wave breaker is forced back
15'
The fuel tank flange is inserted
15'
The second sealer inserted and the fuel tank gage is assembled
15'
The maintenance lid is closed
Bottom seating parts are assembled
5'
5'
Taking the vehicle into service
5'
Total Labor Time
90’
SERVICE BULLETIN
AFFECTED VEHICLE LIST
No
OA14909
OA14910
OA14911
OA14912
OA14913
OA14914
OA14915
OA14962
OA14963
OA14964
OA14965
OA14967
OA14968
OA14969
OA14970
OA14971
OA14993
OA14994
OA15063
OA15064
OA15065
OA15117
OA15118
OA15131
OA15132
OA15133
OA15144
OA15145
OA15146
OA15147
OA15148
OA15149
OA15195
OA15196
OA15197
OA15201
OA15202
OA15203
OA15204
OA15205
OA15206
OA15207
Chassis No
NLTRPPM71L1000555
NLTRPPM73L1000556
NLTRPPM75L1000557
NLTRPPM77L1000558
NLTRPPM79L1000559
NLTRPPM75L1000560
NLTRPPM77L1000561
NLTRPPM79L1000562
NLTRPPM70L1000563
NLTRPPM72L1000564
NLTRPPM74L1000565
NLTRPPM76L1000566
NLTRPPM78L1000567
NLTRPPM7XL1000568
NLTRPPM71L1000569
NLTRPPM78L1000570
NLTRPPM7XL1000571
NLTRPPM71L1000572
NLTRPPM7LL1000573
NLTRPPM75L1000574
NLTRPPM77L1000575
NLTRPPM79L1000576
NLTRPPM70L1000577
NLTRPPM72L1000578
NLTRPPM74L1000579
NLTRPPM70L1000580
NLTRPPM72L1000581
NLTRPPM74L1000582
NLTRPPM76L1000583
NLTRPPM78L1000584
NLTRPPM7XL1000585
NLTRPPM71L1000586
NLTRPPM73L1000587
NLTRPPM75L1000588
NLTRPPM77L1000589
NLTRPPM73L1000590
NLTRPPM75L1000591
NLTRPPM77L1000592
NLTRPPM79L1000593
NLTRPPM70L1000594
NLTRPPM72L1000595
NLTRPPM74L1000596
Country
Kanada
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
Kanada
ABD
ABD
Kanada
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
Kanada
Kanada
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
SERVICE BULLETIN
OA15208
OA15209
OA15210
OA15445
OA15446
OA15447
OA15448
OA15449
OA15539
OA15567
OA15607
NLTRPPM76L1000597
NLTRPPM78L1000598
NLTRPPM7XL1000599
NLTRPPM70M1000600
NLTRPPM72M1000601
NLTRPPM74M1000602
NLTRPPM76M1000603
NLTRPPM78M1000604
Prototip (Done)
NLTRPPM71L1000605
Prototip (Done)
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD
ABD